CN207702999U - With substituting new and old saggar automatically and saggar topples over the device of function - Google Patents
With substituting new and old saggar automatically and saggar topples over the device of function Download PDFInfo
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- CN207702999U CN207702999U CN201721695067.7U CN201721695067U CN207702999U CN 207702999 U CN207702999 U CN 207702999U CN 201721695067 U CN201721695067 U CN 201721695067U CN 207702999 U CN207702999 U CN 207702999U
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- Prior art keywords
- saggar
- wire body
- cylinder
- old
- new
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims description 27
- 239000004809 Teflon Substances 0.000 claims description 5
- 229920006362 Teflon® Polymers 0.000 claims description 5
- 238000003801 milling Methods 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 230000003287 optical effect Effects 0.000 claims 1
- 230000009471 action Effects 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 238000005245 sintering Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003032 molecular docking Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 239000010405 anode material Substances 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000013517 stratification Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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- Manipulator (AREA)
Abstract
The utility model discloses it is a kind of have substitute new and old saggar automatically and saggar topples over the device of function, apparatus structure is simple, realizes that the new and old saggar of automatic exchange, saggar topple over action, and transmission wire body is jacked using two saggars, and saving beat improves whole line efficiency；Saggar is placed into process on Roller conveyor, by cylinder plus guide rail mode, steady reliable crawl is realized, during capturing new saggar, increases laser sensor and detect saggar height, realize precisely crawl；It stores new and old saggar and uses two-layer cylinder, save space, AGV trolleies of arranging in pairs or groups realize that automation is carried by entire factory, mitigate manual labor.
Description
Technical field
The present invention relates to electronic kiln technical field of auxiliary equipment, especially it is a kind of have substitute new and old saggar and casket automatically
Alms bowl topples over the device of function.
Background technology
Ternary anode material of lithium battery has higher energy density and preferable cyclical stability and thermal stability, extensively
Applied on electric vehicle and hybrid-electric car.In positive electrode manufacturing process, need to be packed into saggar (ceramics to metal powder
Box) cycle sintering is carried out, saggar can have damage by repeatedly sintering, periodically need replacing.Conventional pipeline is by artificial
It is replaced, production efficiency is had an impact in this way, constrain production automation.The saggar come out from kiln high temperature sintering needs
Sintering powder topple over crusher solution is broken, and manually band protective gloves inclines high temperature sagger from wire body taking-up to traditional handicraft
, labour is greatly increased in this way, and powder airborne dust also impacts human body health.
Invention content
Technical problem to be solved by the present invention lies in, provide it is a kind of have substitute new and old saggar automatically and saggar topples over work(
The device of energy can improve whole line efficiency, realize precisely crawl, mitigate manual labor.
In order to solve the above technical problems, the present invention provide it is a kind of have substitute new and old saggar automatically and saggar topples over function
Device, including：Robot docks wire body 1, robot gripping portions 2, end lifting gear 4, two-layer cylinder line 5, end tail lifting
Device 6 and AGV trolleies 7；End lifting gear 4, two-layer cylinder line 5 pass sequentially through connecting plate with end tail lifting gear 6 and connect；Machine
Device people is docked wire body 1 and is first fixed according to transmission requirement, and the position that robot gripping portions 2 are placed should can capture robot pair
New saggar on wiring body 1, while also wanting old saggar can be placed on two-layer cylinder line 5, it also wants saggar material can be toppled over
On crusher；AGV trolleies 7 are placed at end tail lifting gear 6, can also be moved around as needed.
Preferably, robot docking wire body 1 includes transmission wire body 11, saggar takes jacking 12 away, saggar places jacking 13, casket
Alms bowl corner jacking 14, the dead gear 15 of machinery, centering cylinder 16 and directive wheel 17；It includes section material framework 111, motor to transmit wire body 11
112, carrier bar 113, supporting bar 114 and proximate matter 115；Motor 112 is connected in by mounting plate on section material framework 111, and carrier bar 113 is placed
On 114 top of supporting bar, supporting bar 114 is screwed on proximate matter 115, and proximate matter 115 is solid by corner fittings and section material framework 111
It is fixed；Saggar takes jacking 12 away and saggar is placed jacking 13 and fixed on a mounting board by cylinder, and mounting plate is fixed on proximate matter 115
And then be connected with section material framework 111, the dead gear 15 of machinery and centering cylinder 16 are connected by mounting bracket with section material framework 111, are led
It is mounted on section material framework 111 to wheel 17, saggar corner jacking 14 is mounted on section material framework 111.
Preferably, robot gripping portions 2 include flange 21, bottom plate 22, the linear guide 23, slide plate 24, cylinder 25, block
26, cylinder link block 27, bearing 28, clamping plate 29, Teflon grip block 30 and laser sensor 31；Robot gripping portions 2 are logical
It crosses flange 21 to connect with robot body, bottom plate 22 is connect with flange 21, and the linear guide 23 is placed on bottom plate 22,24 He of slide plate
Clamping plate 29 is connected with the linear guide 23, and block 26 is connected with slide plate 24 and clamping plate 29 respectively by screw, cylinder link block 27
Directly it is connected with cylinder 25, the bearing 28 of 27 end of cylinder link block is equipped with spy on clamping plate 29 in the slide inside of block 26
Fluorine dragon grip block 30,29 lower section of clamping plate are provided with laser sensor 31.
Preferably, 26 end milling of block oblique angle elongated slot at 45 ° is inside slided for bearing 28.
Preferably, two-layer cylinder line 5 includes upper layer roller wire body 51, lower layer's roller wire body 52, section material framework 53, directive wheel
54 and drive sprocket 55；Upper layer roller wire body 51 and lower layer's roller wire body 52 are fixed on by bearing block on section material framework 53, are led
It is fixed on the protective cover of 55 periphery of drive sprocket by connecting plate to wheel 54, drive sprocket 55 is fixed on by key connection mode
Upper layer roller end point.
Beneficial effects of the present invention are：(1) structure of the invention is simple, realizes that the new and old saggar of automatic exchange, saggar incline
Reverse motion, transmission wire body are jacked using two saggars, are saved beat, are improved whole line efficiency；(2) saggar is placed into mistake on Roller conveyor
Journey realizes steady reliable crawl by cylinder plus guide rail mode, during capturing new saggar, increases laser sensor and detects casket
Alms bowl height realizes precisely crawl；(3) it stores new and old saggar and uses two-layer cylinder, save space, AGV trolleies of arranging in pairs or groups are realized entire
Automation is carried by factory, mitigates manual labor.
Description of the drawings
Fig. 1 is the device of the invention overall structure diagram.
Fig. 2 is that the robot of the present invention docks the structural schematic diagram of wire body.
Fig. 3 is the robot body of the present invention and the structural schematic diagram of gripping portions.
Fig. 4 is the structural schematic diagram of the two-layer cylinder line of the present invention.
Fig. 5 is the diagrammatic cross-section of the two-layer cylinder line of the present invention.
Specific implementation mode
As shown in Figure 1, it is a kind of have substitute new and old saggar automatically and saggar topples over the device of function, including：Robot pair
Wiring body 1, robot gripping portions 2, end lifting gear 4, two-layer cylinder line 5, end tail lifting gear 6 and AGV trolleies 7；Machine
Device people is docked wire body 1 and is first fixed according to transmission requirement, and the position that robot gripping portions 2 are placed should can capture robot pair
New saggar on wiring body 1, while also wanting old saggar can be placed on two-layer cylinder line 5, it also wants saggar material can be toppled over
On crusher；AGV trolleies 7 are placed at end tail lifting gear 6, can also be moved around as needed.
Entire robot docking wire body 1 is built by section material framework, and periphery is encapsulated by mask, reduces metallic dust toward outside wire body
It encloses and drifts.Due to technological requirement, other metal materials is forbidden to be contacted with saggar, influences the qualification rate of product.Conventional transmission uses
Double-speed chain form be easy to cause metallic dust and is deposited on section material guide rail, can not clear up and roller-coaster is caused to block.This wire body passes
It is defeated to use high-temperature resistance plastice carrier bar (material：MODIFIED PP O), transmission is steady, reliable, while dust stratification facilitates cleaning.Two saggar tops
It rises and is all made of cylinder, mounting plate, section material frame.Due to being placed on saggar to two-layer cylinder line using robot crawl, casket
Alms bowl position is positioned, and increases centering cylinder 16 and the dead gear 15 of machinery, simultaneous transmission both sides increase directive wheel 17.
Robot is docked wire body and is transmitted using carrier bar, is ensured that transmission stationarity, both sides increase directive wheel, is ensured saggar transmission
Wide range offset does not occur.Robot gripping portions are installed on by flange on robot body.Two-layer cylinder line is by front and back
Lifting gear and the intermediate double-deck transferring roller line is held to constitute.Saggar is reliable, stability in order to ensure to grip, and robot docks wire body
Centering body is set, and two sections of machineries of installation are extremely kept off, and ensure that centering does not occur one side tilt condition.Robot gripping portions use gas
Cylinder+guide rail mode ensures gripping saggar stability.When capturing new saggar, precise positioning crawl is realized by laser sensor, is supported
Saggar disappear because the error that firing is brought influences.Robot docks wire body and two lifting bodies is arranged：One for capturing saggar, one
It is a to be used to place saggar, improve whole line beat.
Consider that robot arm running orbit, robot gripping portions are connect by flange 21 with robot body.Bottom plate
22 connect with flange 21, and the linear guide 23, cylinder 25 are placed on bottom plate 22.Slide plate 24, both sides clamping plate 29 and the linear guide 23
Connection.Block 26 distinguishes slide plate 24 by screw, both sides clamping plate 29 connects, and wherein 26 end milling of block oblique angle elongated slot at 45 ° is for pacifying
Bearing 28 loaded on 27 end of cylinder link block inside slides.Cylinder link block 27 is directly to be connect with cylinder 25.Consider fortune
Dynamic reliability, the opening that clamping jaw is completed with a cylinder substitute two cylinder movements.Teflon grip block 30 is installed on clamping plate 29,
Ensure to contact with saggar is nonmetallic materials.29 lower section of clamping plate increases laser sensor 31, and detection saggar height carries out accurate
Crawl.
The material contacted with saggar is all nonmetallic, while the saggar temperature come out from kiln is up to 200 ° or more.It passes
Defeated carrier bar uses high-temperature resistance plastice carrier bar；Robot gripping portions installation Teflon grip block 30 is contacted with saggar, heat safe
Ensure to grip reliability simultaneously.
In view of workshop layout and follow-up arrangement AGV trolley travelling tracks space, setting two-layer cylinder line is for placing
New and old saggar.Position 57 is for storing the old saggar captured in wire body.Position 56 is to place new saggar.When position 57 is deposited
Old saggar is expired, by roller transmission mode, has flowed at position 58.The old saggar on upper layer is down to by end lifting gear 4
Lower layer's roller transmission line.New saggar is flowed by holding tail lifting gear 6 to rise to upper layer roller transmission line by roller transmission mode
To at position 56.Consider that lifting device is arranged in workshop layout requirements, two-layer cylinder line rear and front end, realizes levels transmission, section
About space, while being furnished with AGV trolleies, realize that automation is carried by entire factory.
In order to realize factory automation, AGV trolleies are placed at two-layer cylinder line end tail.When old saggar is down to lower layer's roller
Line is transmitted directly on AGV trolleies, and being transported to designated position in progress workshop unloads.
When it is implemented, substituting new and old saggar and saggar tilting device automatically, it can be achieved that the new and old saggar of automatic exchange, casket
Alms bowl topples over action.The present apparatus includes that (storage is new and old for robot docking wire body, robot body and gripping portions, two-layer cylinder line
Saggar), AGV trolleies.Robot docks wire body transmission mode and uses high-temperature resistance plastice carrier bar, transmission steady, reliable.Setting two
Saggar jacking apparatus is respectively used to crawl saggar, places saggar, improves station beat.Due to being to capture laying box using robot
On alms bowl to two-layer cylinder line, saggar position is positioned, and increases centering cylinder 16 and the dead gear 15 of machinery, simultaneous transmission two
Side increases directive wheel 17.Robot gripping portions drive the bearing of 27 end of cylinder link block by 16 expanding-contracting action of centering cylinder
28 move in 26 elongated slot of block, realize the opening and closing movement of clamping jaw.The laser sensor 31 that 29 lower section of clamping plate is installed precisely detects casket
Alms bowl height completes saggar crawl.In order to save the demand of hall space and AGV tracks arrangement, setting two-layer cylinder line is used for
Store new and old saggar.
It is docked in wire body when the high temperature sagger that kiln comes out is flowed into robot, passes through opposite type sensor and detect saggar position
It sets, realizes the deceleration of saggar, stops.After in place, saggar takes the cylinder movement in 12 mechanisms of jacking, after saggar jacks up, centering away
Cylinder 16 stretches out, and cooperative mechanical extremely keeps off 15 and realizes that saggars are accurate in front and back position, and it is accurate to ensure that saggar is placed on roller line position
Property.It places two machineries extremely gear 15 and ensures that there is no occur toward the inclined situation in one side during centering.Robot clamping jaw passes through
16 extending action of centering cylinder drives the bearing 28 of 27 end of cylinder link block to be moved in 26 elongated slot of block, realizes beating for clamping jaw
Start work.Clamping jaw is clamped saggar and is put at 3 funnel of crusher, and the rotation of arm end realizes that saggar powder is toppled over.Topple over completion
Afterwards, clamping jaw grasps saggar and places in jacking 13.Two jackings of setting cost saved process beat, improve productivity.Entirely
Saggar toppling process is completed.It when saggar, which expires, to be needed replacing, then completes after saggar topples over, empty boxes alms bowl is placed on bilayer by clamping jaw
At roller line position 57, places and complete to capture new saggar from position 58.Saggar is due to being fired into, height presence ± 5mm itself
Error, in order to ensure that accurate, the reliability of crawl, the laser sensor 31 of 29 bottom of gripping portions clamping plate act, when detecting
When saggar top edge, clamping jaw continues to move down until that the lower edge for detecting saggar, entire clamping jaw stopping move down action, open
Beginning captures new saggar and is placed into jacking 13.Traditional detection uses CCD visual manners, and such cost is too high, and the present apparatus is added
Laser sensor, laser sensor light-gathering are better than reflective sensor, realize the reliability of crawl well.When position 57 is filled with
Old saggar, entire old saggar frame are transferred to end lifting gear 4, are down to lower layer's roller transmission line, it is enterprising to be transferred to AGV trolleies
It is carried in row workshop.Entire replacement process, considers carrying reliability and practicability, used device conform to
It asks, realizes the new and old saggar of automatic exchange well, saggar topples over action.
Although the present invention is illustrated and has been described with regard to preferred embodiment, it is understood by those skilled in the art that
Without departing from scope defined by the claims of the present invention, variations and modifications can be carried out to the present invention.
Claims (5)
1. it is a kind of have substitute new and old saggar automatically and saggar topples over the device of function, which is characterized in that including：Robot docks
Wire body (1), robot gripping portions (2), end lifting gear (4), two-layer cylinder line (5), end tail lifting gear (6) and AGV
Trolley (7)；End lifting gear (4), two-layer cylinder line (5) pass sequentially through connecting plate with end tail lifting gear (6) and connect；Machine
People is docked wire body (1) and is first fixed according to transmission requirement, and the position that robot gripping portions (2) are placed should can capture robot
The new saggar in wire body (1) is docked, while also wanting old saggar can be placed on two-layer cylinder line (5), also wanting can be by saggar object
Material is poured on crusher；AGV trolleies (7) are placed at end tail lifting gear (6), can also be moved around as needed.
2. it is as described in claim 1 have substitute new and old saggar automatically and saggar topples over the device of function, which is characterized in that machine
Device people docks wire body (1) and takes jacking (12), saggar placement jacking (13), saggar corner top away including transmission wire body (11), saggar
Rise (14), the dead gear (15) of machinery, centering cylinder (16) and directive wheel (17)；Transmission wire body (11) includes section material framework (111), electricity
Machine (112), carrier bar (113), supporting bar (114) and proximate matter (115)；Motor (112) is connected in section material framework (111) by mounting plate
On, carrier bar (113) is placed on supporting bar (114) top, and supporting bar (114) is screwed on proximate matter (115), proximate matter (115)
It is fixed by corner fittings and section material framework (111)；Saggar takes jacking (12) away and saggar is placed jacking (13) and is fixed on by cylinder
On mounting plate, mounting plate is fixed on proximate matter (115) and then is connected with section material framework (111), the dead gear (15) of machinery and centering gas
Cylinder (16) is connected by mounting bracket with section material framework (111), and directive wheel (17) is mounted on section material framework (111), and saggar turns
Angle jacks (14) and is mounted on section material framework (111).
3. it is as described in claim 1 have substitute new and old saggar automatically and saggar topples over the device of function, which is characterized in that machine
Device people gripping portions (2) include flange (21), bottom plate (22), the linear guide (23), slide plate (24), cylinder (25), block (26), gas
Cylinder link block (27), bearing (28), clamping plate (29), Teflon grip block (30) and laser sensor (31)；Clamping jaw portion of robot
(2) are divided to be connect with robot body by flange (21), bottom plate (22) is connect with flange (21), and the linear guide (23) is placed in bottom
On plate (22), slide plate (24) and clamping plate (29) are connected with the linear guide (23), block (26) by screw respectively with slide plate (24)
It is connected with clamping plate (29), cylinder link block (27) is directly connected with cylinder (25), the bearing of cylinder link block (27) end
(28) Teflon grip block (30) is installed in the slide inside of block (26), clamping plate (29), is provided with below clamping plate (29) sharp
Optical sensor (31).
4. it is as described in claim 1 have substitute new and old saggar automatically and saggar topples over the device of function, which is characterized in that block
(26) milling oblique angle elongated slot at 45 ° in end is inside slided for bearing (28).
5. it is as described in claim 1 have substitute new and old saggar automatically and saggar topples over the device of function, which is characterized in that it is double
Layer Roller conveyor (5) includes upper layer roller wire body (51), lower layer's roller wire body (52), section material framework (53), directive wheel (54) and passes
Movable sprocket (55)；Upper layer roller wire body (51) and lower layer's roller wire body (52) are fixed on by bearing block on section material framework (53),
Directive wheel (54) is fixed on by connecting plate on the protective cover of drive sprocket (55) periphery, and drive sprocket (55) passes through key connection side
Formula is fixed on upper layer roller end point.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721695067.7U CN207702999U (en) | 2017-12-08 | 2017-12-08 | With substituting new and old saggar automatically and saggar topples over the device of function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721695067.7U CN207702999U (en) | 2017-12-08 | 2017-12-08 | With substituting new and old saggar automatically and saggar topples over the device of function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207702999U true CN207702999U (en) | 2018-08-07 |
Family
ID=63025344
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721695067.7U Withdrawn - After Issue CN207702999U (en) | 2017-12-08 | 2017-12-08 | With substituting new and old saggar automatically and saggar topples over the device of function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207702999U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108020092A (en) * | 2017-12-08 | 2018-05-11 | 南京熊猫电子股份有限公司 | Have the function of to substitute device and its method for work that new and old saggar and saggar are toppled over automatically |
-
2017
- 2017-12-08 CN CN201721695067.7U patent/CN207702999U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108020092A (en) * | 2017-12-08 | 2018-05-11 | 南京熊猫电子股份有限公司 | Have the function of to substitute device and its method for work that new and old saggar and saggar are toppled over automatically |
| CN108020092B (en) * | 2017-12-08 | 2023-11-17 | 南京熊猫电子股份有限公司 | Device with automatic replacement of new and old sagger and sagger dumping function and working method thereof |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20180807 Effective date of abandoning: 20231117 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20180807 Effective date of abandoning: 20231117 |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |