CN207689088U - A kind of nozzle pump core leak-checking apparatus - Google Patents
A kind of nozzle pump core leak-checking apparatus Download PDFInfo
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- CN207689088U CN207689088U CN201721894145.6U CN201721894145U CN207689088U CN 207689088 U CN207689088 U CN 207689088U CN 201721894145 U CN201721894145 U CN 201721894145U CN 207689088 U CN207689088 U CN 207689088U
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Abstract
A kind of nozzle pump core leak-checking apparatus,Feed module is vibrated by setting and feeding module aligns unordered nozzle pump core automatic order to be measured in bulk neatly,Accurately it is transported on the jig on the outside of turntable,Recycle PLC controller control turntable rotation that jig is made to pass sequentially through each detection module,Make PLC controller that each detection module can control to work by the way that the sensor in each detection module is arranged simultaneously and collects testing result,Then control material discharging module send tested nozzle pump core to corresponding discharge zone according to testing result,Used PLC programmable control systems,Facilitate function adjustment and technology upgrading and can promptly and accurately obtain each station working condition automatically,Multi-channel detection flow, which improves, leaks hunting accuracy rate while can be automatically separated all kinds of defective products according to testing result,Safe operation had not only been ensured using totally enclosed type design aluminium section bar and transparent acrylic protective cover but also has reduced operating noise,High efficient and reliable solves the problems, such as that nozzle pump core is leaked hunting.
Description
Technical field
The utility model is related to automated production field more particularly to the processing technology of packing container, especially a kind of spray
Head pump core leak-checking apparatus.
Background technology
Part has spraying device for the container of cosmetic package, includes nozzle pump core in spraying device.It is producing
Need to detect nozzle pump core in the process with the presence or absence of leakage.In the prior art, using manual air leak tester, but because need to manually put
Material, can not accomplish defective products of classifying automatically, accuracy rate of leaking hunting is low, and efficiency is low, cannot be satisfied actual requirement.
Invention content
The purpose of this utility model is that in view of the above-mentioned drawbacks in the prior art, providing a kind of automatic charging, automatically inspection
Survey, be automatically separated the nozzle pump core leak-checking apparatus of non-defective unit defective products.
Its main operational principle is to vibrate feed module and feeding module by setting to pump unordered nozzle to be measured in bulk
Core automatic order aligns on jig that is neat, being accurately transported on the outside of turntable, and PLC controller control is recycled to turn
Disk rotation makes jig pass sequentially through each detection module, while the sensor PLC controller control by being arranged in each detection module
Each detection module is made to work and collect testing result, then according to testing result control material discharging module by tested nozzle pump core send to
Corresponding discharge zone.
To achieve the above object, the utility model uses following technical scheme：Nozzle pump core leak-checking apparatus, including pedestal,
The regular polygon turntable of the side of being set on the base, vibration feed module, feeding module, steel ball detection module, vacuum detecting module,
Airtight detection module, detection of negative pressure module, material discharging module and jig in the turntable outer is set, which is characterized in that institute
It states and is provided with PLC controller in pedestal, the PLC controller feeds mould by electric wiring and the turntable and the vibration
Block, feeding module, steel ball detection module, vacuum detecting module, airtight detection module, detection of negative pressure module, material discharging module are connected
It connects and by being set in the feeding module, steel ball detection module, vacuum detecting module, airtight detection module, detection of negative pressure module
The sensor set obtains corresponding station real time status, and the material discharging module includes discharging support base, goes out material clamp, discharging elevator
Structure, discharging translation mechanism and discharge zone, the discharging elevating mechanism lower end and upper end be separately connected described in go out material clamp and described
Discharge translation mechanism, and the discharging translation mechanism is set to the diameter that above the discharging support base and translation direction is the turntable
To direction, the discharge zone is made of non-defective unit discharge zone and defective products discharge zone and under the discharging translation mechanism moving area
Side is the feeding module, steel ball detection module, vacuum detecting module, airtight along discharging translation mechanism moving direction setting
Detection module, detection of negative pressure module and material discharging module surround be set on the outside of the turntable above the pedestal successively, described
Vibration feed module is set to except pedestal and is connected with the feeding module by feed well, and nozzle pump core to be measured passes through institute
State vibration feed module enter the feed well after by the feeding module be put into the jig and by the turntable rotation according to
This is controlled after the steel ball detection module, vacuum detecting module, airtight detection module, detection of negative pressure module by the PLC
The material clamp that goes out that device controls the material discharging module according to testing result is sent to corresponding discharge zone, and the airtight detection module includes gas
Close detection support base, airtight detection lower air cylinder, top gas cylinder, pressure head and sealing jig in airtight detection, under the airtight detection
Air cylinder connects the pressure head and is set to the airtight detection support base upper end, in the airtight detection described in the connection of top gas cylinder
Sealing jig is simultaneously set to the airtight detection support base lower end, and the nozzle pump core to be measured is placed in the pressure head and the sealing
After between jig, the airtight detection lower air cylinder pushes the pressure head to move down, while top gas cylinder in the airtight detection
It pushes the sealing jig to move up, and forms airtight construction.The pressure head has 1CC and 0.2CC two with the sealing jig
Kind specification.
Further, the vibration feed module includes vibrating disk bucket, impulse mgnet, spring leaf and helical orbit, institute
It states impulse mgnet to be set to below the vibrating disk bucket, the spring leaf and the oblique connection of vibrating disk bucket, the spiral
Track is set on the inside of vibrating disk bucket and is connected with the feed well.
Further, the feeding module include layback jig, displacement motor, feeding translation mechanism, loading lifting mechanism,
Upper material clamp, feeding support base, close switch, described to be set to the feed well beginning close to switch, the layback jig is set
It is lateral immediately below the feed well end and the upper material clamp by displacement motor control to be placed in the feed well end
Between move back and forth, the loading lifting mechanism lower end and upper end are separately connected the upper material clamp and feeding translation machine
Structure, the feeding translation mechanism are set to the radial direction that above the feeding support base and translation direction is the turntable, put down
Row is provided with additional feed well arranged side by side in the feed well, and the additional feed well end is also arranged described close to switch.
Further, the steel ball detection module includes steel ball detection support base, photoelectric sensor switch, steel ball detection lifting
Mechanism and detection probe, the photoelectric sensor switch be set to steel ball detection elevating mechanism side and by electric wiring with
The PLC controller connection, steel ball detection elevating mechanism lower end connect the detection probe and are set to the steel ball inspection
It surveys above support base.
Further, multiple defective products discharge zones, the PLC controls is arranged according to defective products type in the defective products discharge zone
Device processed according to testing result in the discharging translation mechanism of material discharging module described in defective products Type Control will send to corresponding defective products
Expect area.
Further, it is provided with the control panel with display screen, the control panel is controlled by electric wiring and the PLC
Device connection processed.
Further, it is provided on the outside of the nozzle pump core leak-checking apparatus and is protected made of aluminium section bar and transparent acrylic
Cover, the vibration feed module are provided with sound-proof material.
Further, it is arranged side by side there are two above jig perpendicular to the radial direction of the turntable, therewith phase
It answers under the layback jig, the upper material clamp, steel ball detection elevating mechanism, the detection probe, the airtight detection
The quantity to match is also arranged side by side in top gas cylinder, the pressure head and the sealing jig on air cylinder, the airtight detection.
The utility model compares with prior art, and effect is actively and it will be evident that PLC used by the utility model
Programmable control system facilitates function adjustment and technology upgrading and can promptly and accurately obtain each station working condition, multiple tracks automatically
Testing process, which improves, to leak hunting accuracy rate while can be automatically separated all kinds of defective products according to testing result, is designed using totally enclosed type
Aluminium section bar and transparent acrylic protective cover had not only ensured safe operation but also had reduced operating noise, and high efficient and reliable solves nozzle pump core
It leaks hunting problem.
Description of the drawings
Fig. 1 is the structural front view of the utility model.
Fig. 2 is the feeding module structural schematic diagram of the utility model.
Fig. 3 is the steel ball detection module structural schematic diagram of the utility model.
Fig. 4 is the airtight detection module structural schematic diagram of the utility model.
Fig. 5 is the material discharging module structural schematic diagram of the utility model.
Specific implementation mode
Embodiment:
As shown in Figure 1, Figure 2 and shown in Fig. 5, a kind of nozzle pump core leak-checking apparatus, including pedestal 1, the side of being set on the base is just
Polygon turntable 2, vibration feed module 4, feeding module 5, steel ball detection module 6, vacuum detecting module 7, airtight detection module
8, detection of negative pressure module 9, material discharging module 10 and jig 3 in the turntable outer is set, which is characterized in that in the pedestal
It is provided with PLC controller, the PLC controller passes through electric wiring and the turntable and the vibration feed module, feeding mould
Block, steel ball detection module, vacuum detecting module, airtight detection module, detection of negative pressure module, material discharging module are connected and pass through institute
State the sensor being arranged in feeding module, steel ball detection module, vacuum detecting module, airtight detection module, detection of negative pressure module
Obtain corresponding station real time status, when part clamping stagnation, motion occur not normal for equipment, can autostop, display abort situation,
Fault self-diagnosis function is provided, the material discharging module 10 includes discharging support base 106, goes out material clamp 101, discharging elevating mechanism
102, discharge translation mechanism 103 and discharge zone, the discharging elevating mechanism lower end and upper end be separately connected described in go out material clamp and
The discharging translation mechanism, the discharging translation mechanism is set to above the discharging support base and translation direction is the turntable
Radial direction, the discharge zone is made of non-defective unit discharge zone 104 and defective products discharge zone 105 and in the discharging translation mechanism
It is arranged along the discharging translation mechanism moving direction below moving area, PLC controller controls the discharging according to testing result
Translation mechanism displacement distance, make it is described go out material clamp on tested nozzle pump core fall into corresponding discharge zone, the feeding module, steel
Pearl detection module, vacuum detecting module, airtight detection module, detection of negative pressure module and material discharging module surround the turntable successively
Outside is set to above the pedestal, and the vibration feed module is set to except pedestal and by feed well 51 and the feeding
Module is connected, and nozzle pump core to be measured is entered by the vibration feed module after the feed well to be put by the feeding module
The jig and by the turntable rotation according to this pass through the steel ball detection module, vacuum detecting module, airtight detection module,
The material clamp that goes out for controlling the material discharging module according to testing result by the PLC controller after detection of negative pressure module is sent to accordingly going out
Expect area.
Further, when the vibration feed module is opened, there is a impulse mgnet below vibrating disk bucket, vibration can be made
Disk bucket makees vertical vibration, drives vibrating disk bucket to rock vibration around its vertical axis by inclined spring leaf, in vibrating disk bucket
Nozzle pump core to be measured in bulk, due to being risen along helical orbit by this vibration, by a series of during rising
The screening of track or attitudes vibration, by vibrate unordered nozzle pump core automatic order to be measured aligned it is neat, accurate
Conveying into the feed well.
Further, as shown in Fig. 2, the feeding module includes layback jig 53, displacement motor 54, feeding translation mechanism
55, loading lifting mechanism 56, upper material clamp 57, feeding support base 58, close switch, it is described to be set to the charging close to switch
51 beginning of slot, it is described that corresponding signal can be sent to the PLC controller whether there is or not nozzle pump core to be measured according to feed well close to switch,
The layback jig is set to the feed well end and is laterally existed according to PLC controller signal control by the displacement motor
It is moved back and forth between immediately below the feed well end and the upper material clamp and pumps the nozzle to be measured of longitudinal arrangement in feed well
Core is converted into the upper material clamp of transversely arranged confession and captures, and the loading lifting mechanism lower end is separately connected the upper material clamp with upper end
And the feeding translation mechanism, the feeding translation mechanism is set to above the feeding support base and translation direction is described turns
The radial direction of disk is translated and is lifted repeatedly by the upper material clamp and the nozzle pump core to be measured on the layback jig is continuous
On crawl to the jig, it is parallel to the feed well and is provided with additional feed well 52 arranged side by side, the additional feed well end
The close switch is also set, the nozzle to be measured pump that feed well can make the feeding module be compatible with different size is added by setting
Core.
Further, as shown in figure 3, the steel ball detection module includes steel ball detection support base 64, photoelectric sensor switch
62, steel ball detection elevating mechanism 61 and detection probe 63, the photoelectric sensor switch are set to the steel ball detection elevating mechanism
Side is simultaneously connect by electric wiring with the PLC controller, and steel ball detection elevating mechanism lower end connects the detection and visits
Needle is simultaneously set to above the steel ball detection support base, and the photoelectric sensor switch, which detects in the jig of lower section, has nozzle to be measured to pump
The steel ball detection elevating mechanism drives detection probe decline to stretch into nozzle pump core confirmation steel ball installation situation to be measured after core, and will
Testing result issues the PLC controller.
Further, as shown in figure 4, the airtight detection module includes airtight detection support base 77, airtight detection pushing
Top gas cylinder 71, pressure head and sealing jig on cylinder 76, airtight detection, the airtight detection lower air cylinder connect the pressure head setting
In the airtight detection support base upper end, top gas cylinder connects the sealing jig and is set to the airtight inspection in the airtight detection
Survey support base lower end, the nozzle pump core to be measured airtight detection pushing after being placed between the pressure head and the sealing jig
Cylinder pushes the pressure head to move down simultaneously, and move up can shape for the top gas cylinder promotion sealing jig in the airtight detection
At airtight construction, by the way that pump housing pressure and normal pressure comparison can detect nozzle pump core to be measured after upper top gas cylinder jig aeration
Airtight situation, testing result issue the PLC controller in real time, and the pressure head has 74 two kinds of rule of 1CC pressure heads 75 and 0.2CC pressure heads
Lattice, the sealing jig have 1CC sealing jigs 73 and 0.2CC sealing 72 two kinds of specifications of jig, can make the airtight detection module
The nozzle pump core to be measured of compatible different size.
Further, multiple defective products discharge zones, each defective products is arranged according to defective products type in the defective products discharge zone
Discharge zone is arranged along the discharging translation mechanism moving direction, the PLC controller middle defective products type control according to testing result
The discharging translation mechanism movement respective distance for making the material discharging module is passed to corresponding defective products discharge zone, and defective products can be pressed
Vacuum error, it is airtight it is bad, that steel ball is bad etc. is precisely subdivided.
Further, it is provided with the control panel with display screen, the control panel is controlled by electric wiring and the PLC
Device processed connection, can set and show on a display screen the parameter of each station, beautiful human computer interface, easy to operate.
Further, it is provided on the outside of the nozzle pump core leak-checking apparatus and is protected made of aluminium section bar and transparent acrylic
Cover, the vibration feed module are provided with sound-proof material, and totally enclosed type design ensures safe operation and improves working environment.
Further, the jig is arranged side by side multiple perpendicular to the radial direction of the turntable, the corresponding side
Draw jig, the upper material clamp, steel ball detection elevating mechanism, the detection probe, the airtight detection lower air cylinder, institute
It states top gas cylinder in airtight detection, the pressure head and the sealing jig and the quantity to match is also arranged side by side, it can be to multiple to be measured
Nozzle pump core parallel processing, improves work efficiency.
Claims (7)
1. a kind of nozzle pump core leak-checking apparatus, including pedestal, regular polygon turntable, the vibration charging mould of the side of being set on the base
Block, feeding module, steel ball detection module, vacuum detecting module, airtight detection module, detection of negative pressure module, material discharging module and
Jig in the turntable outer is set, which is characterized in that PLC controller is provided in the pedestal, the PLC controller is logical
Cross electric wiring and the turntable and the vibration feed module, feeding module, steel ball detection module, vacuum detecting module, gas
Close detection module, detection of negative pressure module, material discharging module are connected and are examined by the feeding module, steel ball detection module, vacuum
It surveys the sensor being arranged in module, airtight detection module, detection of negative pressure module and obtains corresponding station real time status, the material discharging module
Including discharging support base, go out material clamp, discharging elevating mechanism, discharging translation mechanism and discharge zone, under the discharging elevating mechanism
End and upper end go out material clamp and the discharging translation mechanism described in being separately connected, and the discharging translation mechanism is set to the discharging
Above support base and translation direction is the radial direction of the turntable, and the discharge zone is by non-defective unit discharge zone and defective products discharge zone
It forms and is arranged along the discharging translation mechanism moving direction below the discharging translation mechanism moving area, the feeding mould
Block, steel ball detection module, vacuum detecting module, airtight detection module, detection of negative pressure module and material discharging module surround institute successively
State and be set on the outside of turntable above the pedestal, the vibration feed module be set to except pedestal and by feed well with it is described
Feeding module is connected, and nozzle pump core to be measured is entered after the feed well by the vibration feed module by the feeding module
It is put into the jig and the steel ball detection module, vacuum detecting module, airtight detection is passed through by turntable rotation according to this
After module, detection of negative pressure module by the PLC controller control according to testing result the material discharging module go out material clamp send to
Corresponding discharge zone, the airtight detection module includes airtight detection support base, airtight detection lower air cylinder, top gas in airtight detection
Cylinder, pressure head and sealing jig, the airtight detection lower air cylinder connect the pressure head and are set to the airtight detection support base
Upper end, top gas cylinder connects the sealing jig and is set to the airtight detection support base lower end in the airtight detection, described
After nozzle pump core to be measured is placed between the pressure head and the sealing jig, the airtight detection lower air cylinder pushes the pressure head
It moves down, while top gas cylinder pushes the sealing jig to move up and form airtight construction in the airtight detection.
2. nozzle pump core leak-checking apparatus as described in claim 1, which is characterized in that the vibration feed module includes vibrating disk
Bucket, impulse mgnet, spring leaf and helical orbit, the impulse mgnet are set to below the vibrating disk bucket, the spring
Piece and the oblique connection of vibrating disk bucket, the helical orbit are set on the inside of vibrating disk bucket and are connected with the feed well.
3. nozzle pump core leak-checking apparatus as described in claim 1, which is characterized in that the feeding module includes layback jig, moves
Position motor, feeding translation mechanism, loading lifting mechanism, upper material clamp, feeding support base, close switch, it is described to be set close to switch
It is placed in the feed well beginning, the layback jig is set to the feed well end by displacement motor control laterally in institute
It is moved back and forth between stating immediately below feed well end and the upper material clamp, the loading lifting mechanism lower end connects respectively with upper end
The upper material clamp and the feeding translation mechanism are connect, the feeding translation mechanism is set to above the feeding support base and flat
Move the radial direction that direction is the turntable, be parallel to the feed well and be provided with additional feed well arranged side by side, it is described add into
Hopper end is also arranged described close to switch.
4. nozzle pump core leak-checking apparatus as described in claim 1, which is characterized in that the steel ball detection module includes steel ball detection
Support base, photoelectric sensor switch, steel ball detection elevating mechanism and detection probe, the photoelectric sensor switch are set to the steel ball
Detection elevating mechanism side is simultaneously connect by electric wiring with the PLC controller, and steel ball detection elevating mechanism lower end connects
It connects the detection probe and is set to above the steel ball detection support base.
5. nozzle pump core leak-checking apparatus as described in claim 1, which is characterized in that the discharge zone is arranged according to defective products type
Multiple defective products areas, the PLC controller according to testing result in material discharging module described in defective products Type Control discharging translation
Mechanism will be sent to corresponding defective products area.
6. nozzle pump core leak-checking apparatus as described in claim 1, which is characterized in that be provided with the control panel with display screen, institute
Control panel is stated to connect with the PLC controller by electric wiring.
7. nozzle pump core leak-checking apparatus as described in claim 1, which is characterized in that setting on the outside of the nozzle pump core leak-checking apparatus
There are the protective cover made of aluminium section bar and transparent acrylic, the vibration feed module to be provided with sound-proof material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721894145.6U CN207689088U (en) | 2017-12-29 | 2017-12-29 | A kind of nozzle pump core leak-checking apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721894145.6U CN207689088U (en) | 2017-12-29 | 2017-12-29 | A kind of nozzle pump core leak-checking apparatus |
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| Publication Number | Publication Date |
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| CN207689088U true CN207689088U (en) | 2018-08-03 |
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ID=62992863
Family Applications (1)
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| CN201721894145.6U Active CN207689088U (en) | 2017-12-29 | 2017-12-29 | A kind of nozzle pump core leak-checking apparatus |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108910523A (en) * | 2018-08-23 | 2018-11-30 | 苏州工业职业技术学院 | A kind of manipulator distribution equipment in airtight detecting apparatus |
| CN109060269A (en) * | 2018-08-23 | 2018-12-21 | 苏州工业职业技术学院 | A kind of airtight detecting apparatus |
| CN109060258A (en) * | 2018-08-23 | 2018-12-21 | 苏州工业职业技术学院 | A kind of elastic slice height detection apparatus in airtight detecting apparatus |
| CN109365315A (en) * | 2018-11-11 | 2019-02-22 | 漳州烨桐智能科技有限公司 | A kind of gondola water faucet water outlet head detection screening plant |
| CN109894865A (en) * | 2019-04-12 | 2019-06-18 | 深圳博纳精密给药系统股份有限公司 | A kind of two generation pump cores detection kludge |
| CN109928200A (en) * | 2019-01-22 | 2019-06-25 | 苏州工业职业技术学院 | A kind of feeding device |
| CN110617924A (en) * | 2019-08-30 | 2019-12-27 | 浙江尚美包装有限公司 | Air tightness integrated detection device and detection method for pump core assembly |
| CN110694935A (en) * | 2019-09-09 | 2020-01-17 | 珠海智润护理用品有限公司 | Ball valve detection equipment for pump screw tooth assembly |
| CN111375909A (en) * | 2020-03-02 | 2020-07-07 | 张家港市欧微自动化研发有限公司 | Laser marking method for connector |
-
2017
- 2017-12-29 CN CN201721894145.6U patent/CN207689088U/en active Active
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108910523A (en) * | 2018-08-23 | 2018-11-30 | 苏州工业职业技术学院 | A kind of manipulator distribution equipment in airtight detecting apparatus |
| CN109060269A (en) * | 2018-08-23 | 2018-12-21 | 苏州工业职业技术学院 | A kind of airtight detecting apparatus |
| CN109060258A (en) * | 2018-08-23 | 2018-12-21 | 苏州工业职业技术学院 | A kind of elastic slice height detection apparatus in airtight detecting apparatus |
| CN109365315A (en) * | 2018-11-11 | 2019-02-22 | 漳州烨桐智能科技有限公司 | A kind of gondola water faucet water outlet head detection screening plant |
| CN109928200A (en) * | 2019-01-22 | 2019-06-25 | 苏州工业职业技术学院 | A kind of feeding device |
| CN109894865A (en) * | 2019-04-12 | 2019-06-18 | 深圳博纳精密给药系统股份有限公司 | A kind of two generation pump cores detection kludge |
| CN109894865B (en) * | 2019-04-12 | 2024-03-05 | 深圳博纳精密给药系统股份有限公司 | Second generation pump core detects kludge |
| CN110617924A (en) * | 2019-08-30 | 2019-12-27 | 浙江尚美包装有限公司 | Air tightness integrated detection device and detection method for pump core assembly |
| CN110694935A (en) * | 2019-09-09 | 2020-01-17 | 珠海智润护理用品有限公司 | Ball valve detection equipment for pump screw tooth assembly |
| CN111375909A (en) * | 2020-03-02 | 2020-07-07 | 张家港市欧微自动化研发有限公司 | Laser marking method for connector |
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