CN207529213U - The feed system of intelligent unmanned surface treatment workshop - Google Patents
The feed system of intelligent unmanned surface treatment workshop Download PDFInfo
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- CN207529213U CN207529213U CN201721402625.6U CN201721402625U CN207529213U CN 207529213 U CN207529213 U CN 207529213U CN 201721402625 U CN201721402625 U CN 201721402625U CN 207529213 U CN207529213 U CN 207529213U
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- conveyer
- agv
- finished product
- piler
- controller
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/60—Electric or hybrid propulsion means for production processes
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Abstract
The utility model is related to the feed systems of intelligent unmanned surface treatment workshop,Including master computer,It is put in storage terminal,Outbound terminal,Controller,AGV stack pallets,Conveyer and piler,Raw material on all stock relocation shelf on the middle and senior level is dumped stack machine lifting and is transported on conveyer,Conveyer is feedstock transportation to AGV stack pallets,AGV stack pallets send raw material on production line along preset guide path traveling and process,Raw material processing is into after finished product,Finished product is sent back to conveyer by AGV stack pallets,Finished product is transmitted back to piler by conveyer,Piler lifting is stored in finished product on the High Level Rack of all stock relocations,It is put in storage terminal,Outbound terminal accurately has recorded the material discrepancy amount of all stock relocations,It conveniently keeps accounts and checks management material,And controller controls AGV stack pallets according to the instruction that master computer is sent out,Conveyer and piler co-operating,The quick accurate transport for realizing material,Overall process is without manually carrying,It is easy to operate easy to use,Travelling speed is fast,Error is small,Meet intelligent requirements.
Description
Technical field
The utility model is related to the fields of manufacturing, and in particular to the feed system of intelligent unmanned surface treatment workshop.
Background technology
China releases the intelligence manufacture concept-made in China 2025 of oneself, " industry 4.0 " of the Germany that responds to and cooperate with each other across a great distance." China
Manufacture 2025 " based on the overall development level current by Chinese manufacturing, improves manufacturing intelligent level, to nobody
Factory, intelligence manufacture transition.Intelligent unmanned workshop also known as automated workshop, refer to that whole production activities are calculated by electronics
Machine is controlled, and product machines automatically in the case of nobody, there is reduce human cost, speed of production is fast, precision is high etc.
Plurality of advantages, and in the Surface Processing Industries such as plating, thermal spraying, oxidation, just gradually using intelligent unmanned surface treatment vehicle
Between replace traditional workshop to process, and in numerous systems of intelligent unmanned surface treatment workshop, feed system is very
Important component part, feed system are responsible for the effect of transported material, if feed system fluctuation of service or often sending wrong material,
It will influence normally to produce, therefore research and develop a kind of feed system for being suitable for intelligent unmanned surface treatment workshop to seem especially heavy
It will.
Utility model content
In view of the above-mentioned problems, the utility model provides a kind of feed system of the unmanned surface treatment workshop of intelligence, use
In conveying material that is quick in unmanned workshop, stablizing, specific technical solution is as follows：
The feed system of intelligent unmanned surface treatment workshop, including master computer, storage terminal, outbound terminal, control
Device, AGV stack pallets, conveyer and piler, master computer connect with storage terminal, outbound terminal, controller realize number respectively
According to interconnection, outbound terminal the record raw material and finished product sent out from all stock relocations, storage terminal record be sent into week stock relocation raw material and into
Product, instruction control AGV stack pallets, conveyer and the piler co-operating that controller is sent out according to master computer, in all stock relocations
Raw material on High Level Rack is dumped stack machine lifting and is transported on conveyer, and conveyer send feedstock transportation to AGV stack pallets, AGV
Truck sends raw material on production line along preset guide path traveling and processes, Raw material processing into after finished product, AGV stack pallets into
Product send conveyer back to, and finished product is transmitted back to piler by conveyer, and piler lifting is stored in finished product on the High Level Rack of all stock relocations.
As a kind of preferred embodiment of the utility model, backup machine and monitoring CRT, backup machine connection host computer are further included
Machine, backup machine store the data of backup master computer, monitor CRT connection controllers, and user monitors full feeding by monitoring CRT
Process.
As a kind of preferred embodiment of the utility model, the storage terminal, outbound terminal pass through bar code scanner or figure
It is identified as absorbing unit to going out putaway stock, controller includes control circuit board and controller housing, and control circuit board is set
It is placed among controller housing, control circuit board is equipped with central signal processing circuit, power module, PWM control circuits, letter
Number processing circuit, communication switching circuit, the controller housing be equipped with for master computer, AGV stack pallets, conveyer,
The port of piler connection, master computer are mounted with accordingly to control program.
As a kind of preferred embodiment of the utility model, the AGV stack pallets include car body, supply unit, driving device,
Guider, main PCB plate, barrier sensing prior-warning device and communication device, main PCB plate include central processing unit, power initiation
Module, motor drive module, is oriented to drive module at wireless communication module, and controller is by wireless communication module to central processing
Device sends out instruction, central processing unit analyzing and processing data, power initiation module drive means of power to driving device, motor
Drive module driving motor starts, and is oriented to drive module driving guider tracing path magnetic stripe, AGV stack pallets are along guide wire
Movement.
As a kind of preferred embodiment of the utility model, barrier sensing prior-warning device include infrared inductor and
Buzzer, infrared inductor sense that buzzer starts alarm when there is barrier in AGV stack pallets movement front.
As a kind of preferred embodiment of the utility model, the communication device includes signal amplifier and transmitting antenna, letter
Electric signal is amplified processing by number amplifier, and transmitting antenna transmitting electric signal passes through the Internet transmission to controller.
The beneficial effects of the utility model：Storage terminal, outbound terminal accurately have recorded the material discrepancy amount of all stock relocations, behaviour
Material discrepancy amount data can remotely be transferred on a host computer by making personnel, conveniently kept accounts and checked management material, without manual site
Clearing, and instruction control AGV stack pallets, conveyer and the piler co-operating that controller is sent out according to master computer, quickly
The accurate transport for realizing material, overall process is without manually carrying, and easy to operate easy to use, travelling speed is fast, and error is small, full
Sufficient intelligent requirements.
Description of the drawings
Fig. 1 is the block schematic illustration of the utility model；
Fig. 2 is the AGV stack pallets movement schematic diagram of the utility model；
Fig. 3 is the schematic diagram of the guider of the AGV stack pallets of the utility model；
Fig. 4 is the block diagram of the main PCB plate of the AGV stack pallets of the utility model.
Specific embodiment
Below in conjunction with the accompanying drawings, specific embodiment of the present utility model is described further：
In the description of the present invention, it should be noted that term " " center ", " on ", " under ", it is "left", "right", " perpendicular
Directly ", the orientation of the instructions such as " level ", " interior ", " outer " or position relationship are based on orientation shown in the drawings or position relationship, are only
The utility model must have specific with the position or element for simplifying description rather than instruction or hint meaning for ease of description
Orientation, with specific azimuth configuration and operation, therefore it is not intended that limitation to the utility model.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected or integrally
Connection；Can be mechanical connection or electrical connection；It can be directly connected, can also be indirectly connected by intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, it is above-mentioned that concrete condition understanding can be regarded
Concrete meaning of the term in the utility model.
As shown in Figure 1, the feed system of intelligent unmanned surface treatment workshop, including master computer, storage terminal, outbound
Terminal, controller, AGV stack pallets, conveyer and piler, master computer connect respectively with storage terminal, outbound terminal, controller
Realization data interconnection, the raw material and finished product that outbound terminal record is sent out from all stock relocations are connect, storage terminal record is sent into all stock relocations
Raw material and finished product, storage terminal, outbound terminal are used to input material access information to user and information are output to control
Device, instruction control AGV stack pallets, conveyer and the piler co-operating that controller is sent out according to master computer, conveyer, heap
Stack machine is the prior art, is not repeated herein, and the raw material on all stock relocation shelf on the middle and senior level is dumped stack machine lifting and is transported to conveyer
On, conveyer travels feedstock transportation to AGV stack pallets, AGV stack pallets along preset guide path and raw material is sent to production line
Upper processing, Raw material processing is into after finished product, and finished product is sent back to conveyer by AGV stack pallets, and finished product is transmitted back to piler, heap by conveyer
Stack machine lifting is stored in finished product on the High Level Rack of all stock relocations, realizes unmanned feeding.
Specifically, feed system further includes backup machine and monitoring CRT, backup machine stores the data of backup master computer, standby
The data of part machine storage backup master computer monitor CRT connection controllers, monitor CRT also known as CRT monitor, adopt in order to avoid losing
It is made of CRT imaging Manifold technologies, monitoring CRT monitors full feeding process and shown on indicator screen, and is put in storage terminal, outbound end
End is identified by bar code scanner or image capture unit to going out putaway stock, and the objects such as quantity, specification are recorded in bar code
Expect information, image capture unit is CMOS
Camera or CCD camera, controller include control circuit board and controller housing, and control circuit board is set to controller
Among shell, control circuit board is equipped with central signal processing circuit, power module, PWM control circuits, signal processing electricity
Road, communication switching circuit, the controller housing are equipped with to connect with master computer, AGV stack pallets, conveyer, piler
The port connect, master computer are mounted with accordingly to control program.
As shown in Figures 2 and 3, AGV stack pallets include car body, supply unit, driving device, guider, main PCB plate, barrier
Hinder object sensing prior-warning device and communication device, supply unit is the direct-flow storage battery of 24V or 48V, and driving device is by wheel, deceleration
Device, brake, driving motor and speed control etc. part form, be control AGV normal operations device, operating instruction by
Master computer is sent out, the speed of service, direction, braking adjusting controlled respectively by controller, guider is on the ground, along pre-
The inbuilt conducting wire of driving path first set when high-frequency current flows through conducting wire, generates electromagnetic field, is controlled on AGV around conducting wire
It is symmetrically installed there are two electromagnetic inductor, the strength difference for the electromagnetic signal that electromagnetic inductor is received can reflect that AGV deviates
The degree in path, AGV vehicles control the steering of vehicle according to this deviation, and continuous Dynamic Closed Loop Control can ensure AGV pairs
The stabilization in path is set from motion tracking, barrier sensing prior-warning device includes infrared inductor and buzzer, infrared induction
Device is mounted on the headstock of AGV stack pallets, and infrared inductor senses that buzzer opens when there is barrier in AGV stack pallets movement front
Dynamic alarm, communication device include signal amplifier and transmitting antenna, and electric signal is amplified processing by signal amplifier, emits day
Line transmitting electric signal passes through the Internet transmission to controller.
As shown in figure 4, main PCB plate includes central processing unit, power initiation module, wireless communication module, motor driving mould
Block is oriented to drive module, and controller sends out instruction, central processing unit analyzing and processing by wireless communication module to central processing unit
Data, power initiation module drive means of power to driving device, motor drive module driving motor start, and are oriented to driving
Module drive guider tracing path magnetic stripe, AGV stack pallets are moved along guide wire.
The above content is combine specific preferred embodiment further detailed description of the utility model, it is impossible to
Assert that the specific implementation of the utility model is confined to these explanations, for the ordinary skill of the utility model technical field
For personnel, without departing from the concept of the premise utility, several simple deduction or replace can also be made, should all be regarded
To belong to the scope of protection of the utility model.
Claims (6)
1. the feed system of intelligent unmanned surface treatment workshop, it is characterised in that：Including master computer, storage terminal, outbound
Terminal, controller, AGV stack pallets, conveyer and piler, master computer connect respectively with storage terminal, outbound terminal, controller
Realization data interconnection, the raw material and finished product that outbound terminal record is sent out from all stock relocations are connect, storage terminal record is sent into all stock relocations
Raw material and finished product, instruction control AGV stack pallets, conveyer and the piler co-operating that controller is sent out according to master computer,
Raw material on all stock relocation shelf on the middle and senior level is dumped stack machine lifting and is transported on conveyer, and conveyer is feedstock transportation to AGV feedings
Vehicle, AGV stack pallets send raw material on production line along preset guide path traveling and process, and into after finished product, AGV is sent Raw material processing
Finished product is sent back to conveyer by truck, and finished product is transmitted back to piler by conveyer, and piler lifting is stored in finished product the height of all stock relocations
On layer shelf.
2. the feed system of the unmanned surface treatment workshop of intelligence according to claim 1, it is characterised in that：It further includes
Backup machine and monitoring CRT, backup machine connection master computer, backup machine store the data of backup master computer, monitoring CRT connection controls
Device processed, user monitor full feeding process by monitoring CRT.
3. the feed system of the unmanned surface treatment workshop of intelligence according to claim 1, it is characterised in that：The storage
Terminal, outbound terminal are identified by bar code scanner or image capture unit to going out putaway stock, and controller includes control
Wiring board and controller housing, control circuit board are set among controller housing, and control circuit board is equipped at central signal
Circuit, power module, PWM control circuits, signal processing circuit, communication switching circuit are managed, the controller housing is equipped with
For the port being connect with master computer, AGV stack pallets, conveyer, piler, master computer is mounted with accordingly to control program.
4. the feed system of the unmanned surface treatment workshop of intelligence according to claim 1, it is characterised in that：The AGV
Stack pallet includes car body, supply unit, driving device, guider, main PCB plate, barrier sensing prior-warning device and communication dress
It puts, main PCB plate includes central processing unit, power initiation module, wireless communication module, motor drive module, is oriented to drive module,
Controller sends out instruction, central processing unit analyzing and processing data, power initiation mould by wireless communication module to central processing unit
The power supply of block drive electric power unit is to driving device, and the startup of motor drive module driving motor, guiding drive module, which drives, is oriented to dress
Tracing path magnetic stripe is put, AGV stack pallets are moved along guide wire.
5. the feed system of the unmanned surface treatment workshop of intelligence according to claim 4, it is characterised in that：The obstacle
Object sensing prior-warning device includes infrared inductor and buzzer, and infrared inductor senses that AGV stack pallets movement front has
Buzzer starts alarm during barrier.
6. the feed system of the unmanned surface treatment workshop of intelligence according to claim 4, it is characterised in that：The communication
Device includes signal amplifier and transmitting antenna, and electric signal is amplified processing, transmitting antenna transmitting telecommunications by signal amplifier
Number pass through the Internet transmission to controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721402625.6U CN207529213U (en) | 2017-10-27 | 2017-10-27 | The feed system of intelligent unmanned surface treatment workshop |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721402625.6U CN207529213U (en) | 2017-10-27 | 2017-10-27 | The feed system of intelligent unmanned surface treatment workshop |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207529213U true CN207529213U (en) | 2018-06-22 |
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ID=62571170
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721402625.6U Active CN207529213U (en) | 2017-10-27 | 2017-10-27 | The feed system of intelligent unmanned surface treatment workshop |
Country Status (1)
| Country | Link |
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| CN (1) | CN207529213U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107664990A (en) * | 2017-10-27 | 2018-02-06 | 东莞市希锐自动化科技股份有限公司 | The feed system of intelligent unmanned surface treatment workshop |
| CN111930085A (en) * | 2020-08-06 | 2020-11-13 | 奇精机械股份有限公司 | Transportation and storage system for mechanical part production |
-
2017
- 2017-10-27 CN CN201721402625.6U patent/CN207529213U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107664990A (en) * | 2017-10-27 | 2018-02-06 | 东莞市希锐自动化科技股份有限公司 | The feed system of intelligent unmanned surface treatment workshop |
| CN111930085A (en) * | 2020-08-06 | 2020-11-13 | 奇精机械股份有限公司 | Transportation and storage system for mechanical part production |
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