CN205563246U - Automatic transportation by lighter system of material - Google Patents
Automatic transportation by lighter system of material Download PDFInfo
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- CN205563246U CN205563246U CN201620150998.8U CN201620150998U CN205563246U CN 205563246 U CN205563246 U CN 205563246U CN 201620150998 U CN201620150998 U CN 201620150998U CN 205563246 U CN205563246 U CN 205563246U
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- agc
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- dolly
- status information
- docking mechanism
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Control Of Position, Course, Altitude, Or Attitude Of Moving Bodies (AREA)
Abstract
The utility model discloses an automatic transportation by lighter system of material, the intelligent alarm device comprises a master control module, punching press line state information collection module, AGC dolly state information collection module, line limit docking mechanism state information collection module, a manual input module, AGC dolly controller and line limit docking mechanism controller, punching press line state information collection module gathers the state information of punching press line, AGC dolly state information collection module gathers the state information of AGC dolly, line limit docking mechanism state information collection module collecting wire limit docking mechanism's state information, artifical input module receives manual command, host system gave AGC dolly controller and line limit docking mechanism controller according to receiving state information and manual command difference send instruction, the operation is carried out to AGC dolly controller control AGC dolly, line limit docking mechanism controller control line limit docking mechanism carries out the operation. Utilize the utility model provides an automatic transportation by lighter system can improve handling efficiency, reduces the human cost.
Description
Technical field
This utility model relates to material transportation by lighter technical field, is specifically related to a kind of material and automatically lighters system
System.
Background technology
In press workshop, the placing part that punch line produces, will by fork truck on the bin of punch line end
Trunkful bin is transported, and is then transported back by empty van bin.The space at punch line line end is narrow, many
Portion's fork truck cross-operation easily causes potential safety hazard；Artificial forklift workability is not easy unified planning scheduling,
Workshop is relatively big with the gate flow of bin storage area, and vehicle easily forms blocking and crosses, carrying effect
Rate is relatively low；And fork truck needs substantial amounts of forklift workability personnel, adds human cost.
Summary of the invention
In view of this, the utility model proposes a kind of material and automatically lighter system, can automatic transporting material
Frame, and the carrying of bin can be carried out unified planning scheduling, improve handling efficiency, reduce people
Power cost.
The utility model proposes a kind of material and automatically lighter system, wherein, including: main control module,
Punch line status information capture module, AGC dolly status information capture module, line limit docking mechanism
Status information capture module, it is manually entered module, AGC agv controller and the docking mechanism control of line limit
Device processed；Wherein, main control module respectively with punch line status information capture module, AGC dolly state
Information acquisition module, line limit docking mechanism status information capture module, it is manually entered module, AGC
Agv controller and the electrical connection of line limit docking mechanism controller；Wherein, punch line status information capture
Module gathers the status information of punch line, and the status information of the punch line of collection is sent to master control
Module；AGC dolly status information capture module gathers the status information of AGC dolly, and will adopt
The status information of the AGC dolly of collection is sent to main control module；Line limit docking mechanism status information capture
The status information of module gathering line limit docking mechanism, and the state of the line limit docking mechanism gathered is believed
Breath is sent to main control module；It is manually entered module and receives manual command, and manual command is sent to
Main control module；Main control module is according to the state letter receiving the status information of punch line, AGC dolly
Breath, the status information of line limit docking mechanism and manual command send instructions to AGC dolly respectively and control
Device and line limit docking mechanism controller；AGC agv controller controls AGC according to the instruction received
Dolly performs operation；Line limit docking mechanism controller is according to the instruction control line limit docking machine received
Structure performs operation.
Preferably, material is automatically lightered system and is also included: radio frequency identification module, radio frequency identification module
Electrically connecting with main control module, radio frequency identification module gathers bin information and the bin information of collection is sent out
Give main control module.
Preferably, material is automatically lightered system and is also included display module, display module and main control module
Electrical connection.
Preferably, material is automatically lightered system and is also included charge control module, charge control module with
Main control module electrically connects, and charge control module controls AGC dolly and is charged.
Preferably, material is automatically lightered system and is also included alarm module, alarm module and main control module
Electrical connection.
Preferably, main control module and AGC agv controller, line limit docking mechanism controller pass through nothing
Line or wired ethernet carry out data exchange.
Preferably, main control module, AGC agv controller and line limit docking mechanism controller all use
PLC.
The material that this utility model provides automatically is lightered system and is carried out AGC dolly by main control module
Centralized management scheduling, the transport path of unified planning AGC dolly, it is to avoid traditional multi-section fork truck
The potential safety hazard that cross-operation causes, and can also effectively control AGC dolly carrying flow, prevent
Vehicle forms blocking, improves handling efficiency；AGC dolly can be lightered automatically, decreases fork
The quantity of car operator, reduces human cost.
Accompanying drawing explanation
Fig. 1 is the structured flowchart that system lightered automatically by the material of this utility model embodiment.
Fig. 2 is the data interaction schematic diagram that system lightered automatically by the material of this utility model embodiment.
Detailed description of the invention
Below in conjunction with accompanying drawing and specific embodiment, the technical solution of the utility model is carried out in detail
Describe.
Fig. 1 shows that the structured flowchart of system lightered automatically by the material of this utility model embodiment.Thing
Expect that automatic transportation by lighter system includes: main control module 101, punch line status information capture module 102, AGC
(Automated Guided Cart, automatic guided vehicle) dolly status information capture module 103, line limit
Docking mechanism status information capture module 104, it is manually entered module 105, AGC agv controller
106 and line limit docking mechanism controller 107.
Wherein, main control module 101 is little with punch line status information capture module 102, AGC respectively
Car status information capture module 103, line limit docking mechanism status information capture module 104, the most defeated
Enter module 105, AGC agv controller 106 and line limit docking mechanism controller 107 to electrically connect.
From the point of view of specifically, punch line status information capture module 102 gathers the status information of punch line,
And the status information of the punch line of collection is sent to main control module 101；AGC dolly status information
Acquisition module 103 gathers the status information of AGC dolly, and the state of the AGC dolly by collection
Information is sent to main control module 101；Docking mechanism status information capture module 104 gathering line limit, line limit
The status information of docking mechanism, and the status information of the line limit docking mechanism of collection is sent to master control
Module 101；It is manually entered module 105 and receives manual command, and manual command is sent to master control mould
Block 101；Main control module 101 is according to receiving the status information of punch line, AGC dolly, line limit
The status information of docking mechanism and manual command send instructions to AGC agv controller 106 He respectively
Line limit docking mechanism controller 107, AGC agv controller 106 receives instruction, controls AGC little
Car performs operation.Line limit docking mechanism controller 107 receives instruction, and control line limit docking mechanism is held
Row operation.
In this utility model embodiment, material is automatically lightered system and is used main control module 101 to carry out
Centralized Control.Main control module 101 use PLC (Programmable Logic Controller,
Programmable logic controller (PLC)).Main control module 101 and AGC agv controller 106, line limit docking machine
Structure controller 107 uses wireless or wired ethernet to carry out data exchange, completes AGC dolly shape
State information and the data sharing of line limit docking mechanism status information.Additionally, PLC and production
Management and running computer (i.e. host computer) leaves interface, can receive Production scheduling management computer
Central schedule order, be used for controlling AGC dolly, it is also possible to report AGC dolly operation feelings
Condition.PLC needs to meet industrial environment requirement, has enough arithmetic speeds and management
Ability.
AGC agv controller 106, line limit docking mechanism controller 107 all use PLC.
The status information of the punch line that punch line status information capture module 102 gathers includes: punching press
Line yield, part type and punch line current operating state etc..
AGC dolly status information capture module 103 gathers the quantity of online AGC dolly, position
The information such as state, duty.Main control module 101 is by AGC dolly status information capture module
AGC dolly is managed by 103 information gathered, and arranges different collision prevention principles, effectively controls
Safe spacing between AGC dolly under the conditions of various, with ensure operating AGC dolly with
The minimum spacing in the little workshop of AGC, makes accidents such as not colliding between AGC dolly and knock into the back.
Wherein, collision prevention principle can be controlled by software programming, and collision prevention principle can be as the case may be
Being configured, different regions can arrange different collision prevention principles, such as present bit is equipped with AGC
During dolly, other AGC dollies are not allowed to start in this region；Or it is little that coordination is equipped with AGC
Che Shi, other AGC dolly walks not in this route, and AGC dolly is turned or walking exists
During intersection, other AGC dolly should stop and dodge, AGC under the conditions of effectively control is various
Safe spacing between dolly, to ensure the minimum of operating AGC dolly and the little workshop of AGC
Spacing, makes accidents such as not colliding between AGC dolly and knock into the back.Main control module 101 is also by right
Entrance system and the AGC dolly logged off are managed, to ensure system safety operation.
Further, this system also includes radio frequency identification module, radio frequency identification module and main control module
101 electrical connections, radio frequency identification module gathers bin information and the bin information of collection is sent to master control
Module 101.Each blanking point at full bin unloading point configures LED screen, is used for showing task,
Artificial truck driver is instructed to operate.In the present embodiment, radio frequency identification module uses RFID (Radio
Frequency Identification, RF identification) read head, RFID read head is arranged on the unloading of full bin
At the blanking point of point, it is used for verifying type of merchandize, it is to avoid it is mixed that manual operation error causes goods to place
Disorderly.
Further, this material is automatically lightered system and is also included display module, display module and master control
Module 101 electrically connects.Main control module 101 shows mould while implementing to dispatch online AGC dolly
The duty of block display system, quantity, position including online AGC (include at AGC dolly
In landmark locations) state, completed transhipment quantity etc..
Further, this system also includes charge control module, charge control module and main control module
101 electrical connections, charge control module control AGC dolly arrives the charging pile specified and is charged.
On berth when charging pile is arranged on special branched line and AGC dolly free time, AGC is little
Do not affect whole material during car charging and automatically lighter the operation of system, AGC dolly can be made full use of not busy
The time of putting is charged.
Further, this system also includes that alarm module, alarm module are electrically connected with main control module 101
Connect.
In operation process, with reference to Fig. 2, the operator of stamping machine blanking point after bin is filled,
The ACK button of line limit docking mechanism is operated by being manually entered module 105；Line limit docking mechanism shape
State information acquisition module 104 transmits the information to main control module 101, and main control module 101 sends instruction
To line limit docking mechanism controller 107, line limit docking mechanism releases truck, regains push rod.Punch line
The state that status information capture module 102, AGC dolly status information capture module 103 will gather
Information is sent to main control module 101.Main control module 101 generates scheduling according to the status information received
Order (main control module 101 can also receive the central schedule order that host computer is assigned), orders scheduling
Order and corresponding task pass to AGC agv controller 106.AGC agv controller 106 controls
AGC dolly pulls away full bin according to the traffic order of main control module 101, the full bin of the little handlebar of AGC
It is transported to emptying point.After AGC dolly arrives emptying point, alarm module starts sound and light alarm prompting behaviour
Make；The LED display in emptying point roll display task (can include the numbering of AGC dolly, material
The information such as frame numbering, executor), PDA (the Personal Digital that artificial fork truck is equipped with
Assistant, palm PC) also can roll display task.
Artificial truck driver, according to the location status of oneself, shows with reference to PDA and LED display
Content, use wireless buttons box, select the task of oneself, the full bin on AGC dolly unloaded
Walk, load corresponding empty bin, operate vehicle-mounted PDA, confirmed.
Ground RFID read head can read bin information, carries out task verification.If unloading the position of loading frame
Put correct, then the prompting of AGC dolly stop alarm is left；If unloading the malposition of loading frame,
Then can generate a new task, to change the bin of unloading mistake.This new task also can be at LED
Show on display screen and PDA.After bin is correctly positioned, appointing on LED display and PDA
Business state has just shown.AGC dolly carry sky bin, is transported to punch line empty bin and reaches the standard grade
Mechanism, task completes.
The speed of production different in order to adapt to punch line, is producing different part type according to punch line
Time the feature that differs greatly of beat, the material system of lightering automatically is also provided with multiple AGC dolly pool
Position, idle AGC dolly is docked on berth automatically, and when production needs, idle AGC is little
Car can be directly from berth on-line running.
The material that this utility model provides lighters system by main control module 101 automatically to AGC dolly
Carry out centralized management scheduling, the transport path of unified planning AGC dolly, it is to avoid traditional multi-section
The potential safety hazard that fork truck cross-operation causes, and can also effectively control AGC dolly carrying flow,
Prevent vehicle from forming blocking, improve handling efficiency；AGC dolly can be lightered automatically, reduces
The quantity of forklift operator personnel, reduces human cost.
Above, in conjunction with specific embodiments the technical solution of the utility model is described in detail,
Described specific embodiment is adapted to assist in understanding thought of the present utility model.Those skilled in the art
Derivation and the modification made on the basis of this utility model specific embodiment fall within this utility model
Within protection domain.
Claims (7)
1. system lightered automatically by a material, it is characterised in that including: main control module, punch line
Status information capture module, AGC dolly status information capture module, line limit docking mechanism state are believed
Cease acquisition module, be manually entered module, AGC agv controller and line limit docking mechanism controller；
Wherein, main control module respectively with punch line status information capture module, AGC dolly status information collection
Collect module, line limit docking mechanism status information capture module, be manually entered module, AGC dolly control
Device processed and the electrical connection of line limit docking mechanism controller；Wherein,
Punch line status information capture module gathers the status information of punch line, and the punching press that will gather
The status information of line is sent to main control module；
AGC dolly status information capture module gathers the status information of AGC dolly, and will gather
The status information of AGC dolly be sent to main control module；
The status information of docking mechanism status information capture module gathering line limit, line limit docking mechanism, and
The status information of the line limit docking mechanism of collection is sent to main control module；
It is manually entered module and receives manual command, and manual command is sent to main control module；
Main control module is according to receiving the status information of punch line, the status information of AGC dolly, line
The status information of limit docking mechanism and manual command send instructions to AGC agv controller and line respectively
Limit docking mechanism controller；
AGC agv controller controls AGC dolly according to the instruction received and performs operation；
Line limit docking mechanism controller performs behaviour according to the instruction control line limit docking mechanism received
Make.
2. system lightered automatically by material as claimed in claim 1, it is characterised in that material is automatic
Transportation by lighter system also includes: radio frequency identification module, and radio frequency identification module electrically connects with main control module, penetrates
Frequently identification module gathers bin information and the bin information of collection is sent to main control module.
3. system lightered automatically by material as claimed in claim 1, it is characterised in that material is automatic
Transportation by lighter system also includes display module, and display module electrically connects with main control module.
4. system lightered automatically by material as claimed in claim 1, it is characterised in that material is automatic
Transportation by lighter system also includes charge control module, and charge control module electrically connects with main control module, charging
Control module controls AGC dolly and is charged.
5. system lightered automatically by material as claimed in claim 1, it is characterised in that material is automatic
Transportation by lighter system also includes alarm module, and alarm module electrically connects with main control module.
6. system lightered automatically by material as claimed in claim 1, it is characterised in that main control module
Carried out by wireless or wired ethernet with AGC agv controller, line limit docking mechanism controller
Data exchange.
7. system lightered automatically by material as claimed in claim 1, it is characterised in that main control module,
AGC agv controller and line limit docking mechanism controller all use PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620150998.8U CN205563246U (en) | 2016-02-29 | 2016-02-29 | Automatic transportation by lighter system of material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620150998.8U CN205563246U (en) | 2016-02-29 | 2016-02-29 | Automatic transportation by lighter system of material |
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| Publication Number | Publication Date |
|---|---|
| CN205563246U true CN205563246U (en) | 2016-09-07 |
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ID=56818763
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620150998.8U Active CN205563246U (en) | 2016-02-29 | 2016-02-29 | Automatic transportation by lighter system of material |
Country Status (1)
| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108608442A (en) * | 2018-04-28 | 2018-10-02 | 北京航天控制仪器研究所 | A kind of mobile robot wirelessly turns wired communication device and method |
| CN109597413A (en) * | 2018-12-06 | 2019-04-09 | 南京华苏科技有限公司 | A kind of intelligent management method of the product test based on RFID |
-
2016
- 2016-02-29 CN CN201620150998.8U patent/CN205563246U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108608442A (en) * | 2018-04-28 | 2018-10-02 | 北京航天控制仪器研究所 | A kind of mobile robot wirelessly turns wired communication device and method |
| CN109597413A (en) * | 2018-12-06 | 2019-04-09 | 南京华苏科技有限公司 | A kind of intelligent management method of the product test based on RFID |
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|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |