CN207528047U - A kind of efficient intermediate frequency furnace of zinc abstraction - Google Patents
A kind of efficient intermediate frequency furnace of zinc abstraction Download PDFInfo
- Publication number
- CN207528047U CN207528047U CN201721603802.7U CN201721603802U CN207528047U CN 207528047 U CN207528047 U CN 207528047U CN 201721603802 U CN201721603802 U CN 201721603802U CN 207528047 U CN207528047 U CN 207528047U
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- hole
- intermediate frequency
- furnace
- loading hopper
- hammer
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The utility model is related to heavy non-ferrous metal smelting technical field, and it is an object of the present invention to provide a kind of efficient intermediate frequency furnace of zinc abstraction.Technical solution is used by the utility model：A kind of efficient intermediate frequency furnace of zinc abstraction, including furnace body and gas dust-removing device, the furnace body is by loading hopper, stove bucket is affixed forms, it is affixed with operating platform at the top of the loading hopper, the operating platform through hole fixed in position leading truck, setting through-hole in the middle part of the leading truck, the through-hole is matched with hammer stem, the hammer stem upper end extends to lower part in stove bucket from leading truck middle through-hole by, lower end, the hammer stem bottom end and hammer disk are affixed, several through-holes are set on the hammer disk, the hammer stem top is connect with linear motor；Discharge port is opened up at the stove bottom of the barrel center.The utility model can realize that the separation of material water and clinker, scarfing cinder are convenient, and can be heated evenly material, continuous discharge.
Description
Technical field
The utility model is related to heavy non-ferrous metal smelting technical field, more particularly to a kind of efficient intermediate frequency furnace of zinc abstraction.
Background technology
Intermediate frequency furnace heats metal using electromagnetic induction principle, and establishing intermediate frequency magnetic field by intermediate frequency power supply makes inside metal material
It generates inductive loop simultaneously to generate heat, achievees the purpose that heating material, the advantages that due to its thermal efficiency height, little power consumption, small environmental pollution
It is widely used in metallurgical works.
When metallurgical works carry out zinc abstraction, usually by manually or mechanically spelter being placed in intermediate frequency furnace, then will sense
Answer coil be powered carry out spelter melting, finally using topple over or lower mouth discharging by the way of, uniformly zinc liquid, clinker are blended
Material, the subsequent processes such as screen out are had to pass through after discharging can just further use, and take time and effort.Furthermore intermediate frequency furnace was using
Cheng Zhong, the slag composition of different heats are not quite similar, and there are the compounds of various forms in clinker, and it is anti-that chemistry easily occurs with furnace lining
It should or be adhered directly on furnace wall, if cannot remove clinker in time, the reduction of lining durability can be led to, and directly affect intermediate frequency
Stove power, molten speed, capacity etc..
Invention content
The purpose of this utility model is to provide a kind of separation that can realize material water and clinker, scarfing cinder are convenient, and can make
Material is heated evenly, the efficient intermediate frequency furnace of zinc abstraction of continuous discharge.
For achieving the above object, technical solution is used by the utility model：A kind of efficient intermediate frequency furnace of zinc abstraction,
Including furnace body and fume dust remover, the furnace body is by loading hopper, stove bucket is affixed forms, at the top of the loading hopper and operating platform
Affixed, the operating platform is fixedly mounted on supporting rack, setting and loading hopper matched first in the middle part of the operating platform
Through-hole, fixed in position leading truck on the operating platform set second through-hole opposite with first through hole in the middle part of the leading truck,
Second through-hole is matched with hammer stem, and the upper end of the hammer stem connects after passing through first through hole and the second through-hole with linear motor
Connect, lower end extends to the lower part in stove bucket and with hammer disk it is affixed, it is described hammer disk on set several third through-holes；
The bucket wall of the stove bucket side from inside to outside be respectively furnace lining, insulating layer, induction coil, shell, the stove bucket bottom
The bucket wall in portion is respectively furnace lining, thermal insulation layer, shell from inside to outside；A circle is set respectively on the inner wall of the stove bucket top and bottom end
Spacing ring opens up discharge port at the stove bottom of the barrel center.
Preferably, the hammer stem is integrated die casting moulding with hammer disk.
Preferably, the loading hopper, furnace lining, hammer stem and hammer disk are made of refractory material.
Preferably, the side on the loading hopper top is provided with feed arrangement, and the feed arrangement is conveyer belt.
Preferably, the fume dust remover include dust gathering arrester and cyclone dust collectors, the dust gathering arrester by gas-guide tube with
The entrance connection of cyclone dust collectors, the gas-guide tube set air-introduced machine close to the inside of dust gathering arrester one end.
The beneficial effects of the utility model embody a concentrated reflection of, and can realize that the separation of zinc liquid and clinker, scarfing cinder are convenient, and energy
It is heated evenly material, continuous discharge.Specifically, first, the utility model in use, by loading hopper to stove bucket
Interior addition material, induction coil energization starts to heat material, when material is heated to semi-molten state, starts straight-line electric
Machine, linear motor drive hammer disk and hammer stem to move up and down, during movement, play certain stirring action, make heating more
What is added is uniform, improves the thawing speed of material.Meanwhile the zinc liquid after melting can be moved to along third through-hole below hammer disk,
And the clinker of bulky grain can not realize slag, material separation by third through-hole, zinc liquid can be from bottom discharge mouth in smelting process
The continuity of discharging is realized in discharge, and after the completion of smelting, clinker can be raised to stove bucket top and carry out unified cleaning.In addition, hammer
Disk can also strike off the clinker being adhered on barrel wall, play the role of clean bucket wall.
Description of the drawings
Fig. 1 is the diagrammatic cross-section of the utility model；
Fig. 2 is the A-A direction views of structure shown in Fig. 1；
Fig. 3 is B portions enlarged drawing in Fig. 1.
Specific embodiment
The efficient intermediate frequency furnace of a kind of zinc abstraction with reference to shown in Fig. 1-3, a kind of efficient intermediate frequency furnace of zinc abstraction, including furnace body and cigarette
Gas dust-extraction unit, the furnace body is by loading hopper 1, stove bucket 2 is affixed forms, and the side on 1 top of loading hopper is provided with charging dress
16 are put, the feed arrangement 16 is conveyer belt.1 top of loading hopper is affixed with operating platform 3, and the operating platform 3 is fixed
It is placed on supporting rack 4, the 3 middle part setting of operating platform and 1 matched first through hole of loading hopper, the operating platform 3
Upper fixed in position leading truck 5, wherein operating platform 3 are steel, and the frame foot of leading truck 5 is pacified by the modes such as welding, being bolted
On operating platform 3.
5 middle part of leading truck sets second through-hole opposite with first through hole, and second through-hole matches with hammer stem 6
Close, the second through-hole can play the guiding role to hammer stem 6, the upper end of the hammer stem 6 pass through after first through hole and the second through-hole with
Linear motor 8 connects, lower end extends to the lower part in stove bucket 2 and affixed with hammer disk 7, and the hammer stem 6 is integrated casting pressure with hammer disk 7
Molding, described hammer into shape set several third through-holes on disk 7.Wherein the size of third through-hole can be customized by the precision that zinc liquid is smelted,
The driving device of linear motor 8 can be pneumatic type, electromagnetic type, mechanical, fluid pressure type, elastic force type etc..Hammer stem 6, hammer disk 7 and straight line
Motor 8 constitutes the vibrating mechanism of intermediate frequency furnace.
The bucket wall of 2 side of stove bucket from inside to outside be respectively furnace lining 9, insulating layer 10, induction coil 11, shell 12, institute
The bucket wall for stating 2 bottom of stove bucket is respectively furnace lining 9, thermal insulation layer 13, shell 12 from inside to outside.The loading hopper 1, furnace lining 9, hammer stem 6
It is made with hammer disk 7 of refractory material.Refractory material is used to prevent the high temperature that high-temperature liquid metal distributes rotten to the heat of 2 inner wall of stove bucket
Erosion.Insulating layer 10 is using ceramic wool insulation layer, foaming cement thermal insulation layer, asbestos cloth etc., for reducing intermediate frequency furnace temperature leak
Speed, improve the heat-insulating property of intermediate frequency furnace, while provide protective effect to induction coil 11 to a certain extent；Shell 12 is adopted
With box hat, the magnetic line of force that can be generated with respect to aluminum hull to induction coil 11 plays the role of shielding and transmitting, reduces leakage field, improves heat
Efficiency.
One circle spacing ring 14 is set respectively on the inner wall of 2 top of stove bucket and bottom end, and spacing ring 14 can be played to hammering disk 7 into shape
Position-limiting action, it should be noted that after the furnace lining 9 of 2 inner wall of stove bucket is laid with, be first laid on 2 bottom end inner wall of stove bucket
Spacing ring 14 will hammer disk 6 into shape and be put into the spacing ring 14 that stove bucket 2 is interior and then is laid on 2 top inner wall of stove bucket, spacing ring with hammering disk 7 into shape
14 material and 9 material identical of furnace lining.Open up discharge port 15 at 2 bottom centre of Lu Tong, at the discharge port 15 device with
Its matched chock plug.In smelting process, material water can by discharge port 15 flow into holding furnace or directly arrive conticaster, it can be achieved that
The continuity of discharging, and the position of furnace body, convenient and efficient are not changed.
The fume dust remover include dust gathering arrester 17 and cyclone dust collectors 19, the dust gathering arrester 17 by gas-guide tube 18 with
The entrance connection of cyclone dust collectors 19, the gas-guide tube 18 set air-introduced machine 20 close to the inside of 17 one end of dust gathering arrester.
The utility model in use, first turns on linear motor 8, and driving hammer stem 6 drives hammer disk 7 to 2 bottom of stove bucket
Portion, then be sent into spelter in stove bucket 2 from loading hopper 1 by conveyer belt；Then the energization of induction coil 11 starts to add spelter
Heat when spelter is heated to semi-molten state, is again started up linear motor 8, and linear motor 8 drives hammer disk 7 and hammer stem to be transported about 6
It is dynamic, during movement, certain stirring action is played, makes heating more uniform, improves the thawing speed of material.Together
When, the zinc liquid after melting can move to hammer disk 7 lower section along third through-hole, and the clinker of bulky grain can not by third through-hole,
Slag, material separation are realized, zinc liquid can be discharged from bottom discharge mouth in smelting process, realize the continuity of discharging；Primary smelting
After the completion, clinker can be raised to 2 top of stove bucket and carry out unified cleaning.In addition, hammer disk 7 can will be also adhered on 2 inner wall of stove bucket
Clinker struck off, play the role of clean bucket wall, clinker avoided to add up to be adhered on furnace wall, effectively clean 2 inner wall of stove bucket,
Avoid reduction of lining durability etc..In use, the flue dust for smelting generation is passed through cyclone dust collectors 19 by dust gathering arrester 17
It is interior, carry out the recycling and cleaning of flue dust.
Claims (5)
1. a kind of efficient intermediate frequency furnace of zinc abstraction, including furnace body and fume dust remover, it is characterised in that：The furnace body is by loading hopper
（1）, stove bucket（2）It is affixed to form, the loading hopper（1）Top and operating platform（3）It is affixed, the operating platform（3）Fixed peace
It puts in supporting rack（4）On, the operating platform（3）Middle part is set and loading hopper（1）Matched first through hole, the operation are flat
Platform（3）Upper fixed in position leading truck（5）, the leading truck（5）Middle part sets second through-hole opposite with first through hole, and described the
Two through-holes and hammer stem（6）It matches, the hammer stem（6）Upper end pass through after first through hole and the second through-hole with linear motor（8）
Connection, lower end extend to stove bucket（2）Interior lower part and with hammering disk into shape（7）It is affixed, the hammer disk（7）On set several third through-holes；Institute
State stove bucket（2）The bucket wall of side is respectively furnace lining from inside to outside（9）, insulating layer（10）, induction coil（11）, shell（12）, institute
State stove bucket（2）The bucket wall of bottom is respectively furnace lining from inside to outside（9）, thermal insulation layer（13）, shell（12）, the stove bucket（2）Top
With a circle spacing ring is set on the inner wall of bottom end respectively（14）, the stove bucket（2）Discharge port is opened up at bottom centre（15）.
2. a kind of efficient intermediate frequency furnace of zinc abstraction according to claim 1, it is characterised in that：The hammer stem（6）With hammering disk into shape（7）
It is integrated die casting moulding.
3. a kind of efficient intermediate frequency furnace of zinc abstraction according to claim 2, it is characterised in that：The loading hopper（1）, furnace lining
（9）, hammer stem（6）With hammering disk into shape（7）It is made of refractory material.
4. a kind of efficient intermediate frequency furnace of zinc abstraction according to claim 3, it is characterised in that：The loading hopper（1）Top
Side is provided with feed arrangement（16）, the feed arrangement（16）For conveyer belt.
5. a kind of efficient intermediate frequency furnace of zinc abstraction according to claim 4, it is characterised in that：The fume dust remover includes
Dust gathering arrester（17）And cyclone dust collectors（19）, the dust gathering arrester（17）Pass through gas-guide tube（18）With cyclone dust collectors（19）Entrance
Connection, the gas-guide tube（18）Close to dust gathering arrester（17）The inside setting air-introduced machine of one end（20）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721603802.7U CN207528047U (en) | 2017-11-27 | 2017-11-27 | A kind of efficient intermediate frequency furnace of zinc abstraction |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721603802.7U CN207528047U (en) | 2017-11-27 | 2017-11-27 | A kind of efficient intermediate frequency furnace of zinc abstraction |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207528047U true CN207528047U (en) | 2018-06-22 |
Family
ID=62580236
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721603802.7U Expired - Fee Related CN207528047U (en) | 2017-11-27 | 2017-11-27 | A kind of efficient intermediate frequency furnace of zinc abstraction |
Country Status (1)
| Country | Link |
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| CN (1) | CN207528047U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112030087A (en) * | 2020-08-08 | 2020-12-04 | 安徽汇源镀锌有限公司 | Hot galvanizing zinc melting equipment for metal products |
-
2017
- 2017-11-27 CN CN201721603802.7U patent/CN207528047U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112030087A (en) * | 2020-08-08 | 2020-12-04 | 安徽汇源镀锌有限公司 | Hot galvanizing zinc melting equipment for metal products |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180622 Termination date: 20201127 |