CN207327245U - A kind of water channel is passed by one's way prefabricated-member mould - Google Patents

A kind of water channel is passed by one's way prefabricated-member mould Download PDF

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Publication number
CN207327245U
CN207327245U CN201721055020.4U CN201721055020U CN207327245U CN 207327245 U CN207327245 U CN 207327245U CN 201721055020 U CN201721055020 U CN 201721055020U CN 207327245 U CN207327245 U CN 207327245U
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die cavity
water channel
prefabricated
way
passed
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CN201721055020.4U
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Chinese (zh)
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潘春光
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Individual
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Abstract

Pass by one's way prefabricated-member mould the utility model discloses a kind of water channel, the mould includes end cap template, die cap plate, die cavity and side wall template;The side wall template is secured by bolts on die cavity;The die cavity top surface is equipped with die cap plate and its both ends is fixed with end cap template.Construction efficiency can be greatly improved in prefabricated component produced by the utility model, effectively shorten the construction period, install the features such as quick.

Description

A kind of water channel is passed by one's way prefabricated-member mould
Technical field
It the utility model is related to a kind of hydraulic engineering field, and in particular to a kind of water channel is passed by one's way prefabricated-member mould.
Background technology
Water channel is the main tool of the filling such as irrigation and water conservancy, traffic, municipal administration, sewage, rainy day draining row's engineering, and concrete The U-shaped gool mould of soil is one of main tool for producing gool.
With greatly developing for China's modern agriculture and water resource infrastructure, agricultural and water conservancy basis are built in country and place If scale of investment it is increasing.China is one to the relatively backward country of agricultural technology, vast in territory, water resource assignment ten Divide inequality, it is particularly very in short supply to west area, the water resource of drug in some provinces.At the same time, due to filling row's mode and material It is unreasonable, great lot of water resources is not utilized and protected well, is had become in China's agriculture project and water conservancy construction The poorly efficient serious problems utilized of water resource.Over more than 20 years, precast concrete gool(Referred to as U-shaped gool)It is special in China each province and city It is not to be promoted and applied in western water resources regional agricultural water conservancy project in short supply, it is agriculture abundant with hydraulic department has obtained various regions Certainly, significant economic benefit and social benefit are achieved.
Also there is many through retrieving the pass by one's way Chinese patent literature of prefabricated component of related water channel, it is as follows:
1st, Chinese patent<Application number> 200620034095.X<Utility model title>Concrete prefabricated groove<Applicant> Fan Yuncong<Address>Jie Bei sections of development zone Pingshan, Deyang City the Yellow River, Sichuan Province(In the bureau of agriculture of Jingyang District)<Summary>The utility model It is related to a kind of concrete prefabricated groove for farmland water channel, the groove is by prefabricated components that a pair of of shape of cross section is " L " shape Opposite arrangement combinations form a "u"-shaped groove, and the different bottom of width can be added between the mating surface of the component of two " L " shapes Plate, forms the different groove water channel of various circulatioies, has positioning spigot in the mating surface of each component.
2nd, Chinese patent<Application number> 201520717706.X<Utility model title>A kind of new prefabricated water channel<Application People>Deng Zenghua<Address>Ganzhou City of Jiangxi Province Shicheng County agricultural development office<Summary>A kind of new prefabricated water channel, is related to one Kind rural water conservancy transformation facility, especially a kind of new prefabricated water channel, including U-lag, the upper edge of U-lag are equipped with road deck;Its It is characterized in:Often save U-lag end and be equipped with water stopping trough, two save U-lag junction bar connectings, then in the water stopping trough at U-lag end With novel water-stop rubber filling, sealing effect is played.
3rd, Chinese patent<Application number> 201020113216.6<Utility model title>Anti-deformation combined penstock<Application People>Tian Shucheng<Address>7 buildings west gates of house west wing Unit 1 in Samples, Huadian, Jilin Province city three<Summary>It the utility model is related to water conservancy work Journey technical field, be it is a kind of be widely used in that agricultural irrigation, traffic municipal administration be defeated, Anti-deformation combined penstock of drainage system, it is special Putting is:It includes some blocks of canal plates, and the joint of adjacent canal plate is tightly connected by sealing connecting strip and fluid sealant, canal plate with Convex edge is equipped with below the canal plate of canal plate joint, the joint of vertical or horizontal canal plate is in contact by the convex edge of its joint Flat recess consolidate block and the connecting screw that is placed in sealing connecting strip is connected;The joint of vertical and horizontal canal plate is right by its The connecting screw that the cross recess that the convex edge at the place of connecing is in contact consolidates block and is placed in sealing connecting strip is connected.
4th, Chinese patent<Application number> 201520000756.6<Utility model title>A kind of prefabricated drainage ditch pours into Pattern has<Applicant>Jiangxi technical college<Address>Nanchang City, Jiangxi Province Qingshanhu District precious jade lake garden in university<Summary>This practicality New to disclose a kind of casting mold of prefabricated drainage ditch, including trolley, external mold and internal model, external mold is in concave, and internal model is in U Type, drainage ditch are taken shape in the cavity between external mold and internal model.
The shortcomings of the prior art has:1st, the process of construction cycle it is long, it is of high cost, need manually more, the construction period Between easily influenced, it is necessary to excavate larger construction place, to be more easily damaged, not easy care, it is impossible to reuse, tear open by weather Except fairly cumbersome, original Land Environment of destructible etc.;2nd, water channel gool is easily by earth pressure crimp or damage, both pole The big service life for influencing beam groove, and a larger increase cost input, waste of resource;3rd, during water channel gool installation docking, joint Poor sealing, easy leak, causes water source to access maximum utilization;4th, it is more to make water channel prefabricated component process of passing by one's way, It is too cumbersome during modulus, labour and working time are greatly wasted, work efficiency is low.
The content of the invention
The purpose of this utility model is the defects of being directed to the prior art, there is provided one kind, which can solve traditional water channel, needs scene to dig Ditch-take the cumbersome process of template-cast in situs and smoothly solve the problems, such as water channel engineering across road, and can realize that quick high-volume is raw The water channel of production precast concrete is passed by one's way prefabricated-member mould, and prefabricated component obtained by the mould has and can meet mechanized construction, peace Dress is quick, construction efficiency can be greatly improved, the larger shortening engineering construction duration, firm in structure, anti-extrusion deformation is strong, dismounting side Just, can enough recycling, the characteristics of Butt sealing is good, appearance is neat, streamline is beautiful.
In order to realize the invention described above purpose, the technical solution used for:
A kind of water channel is passed by one's way prefabricated-member mould, the mould include end cap template, die cap plate, die cavity, side wall template and Framework of steel reinforcement;The side wall template is secured by bolts on die cavity;Framework of steel reinforcement, die cavity both ends are cased with the die cavity End cap template is fixedly connected with, die cavity top surface is stamped die cap plate.
Above-described die cavity is welded or is stamped to form using steel plate bending, its edge is supported using angle steel or channel steel.
Two symmetrical chamferings are equipped with the top of above-described die cavity, the chamfering is 45 ° or 60 °;Lower part is equipped with two A symmetrical boss, the boss are the model to form supporting table.
The side wall and side wall template of above-described die cavity are equipped with the correspondence through hole for pouring and forming lifting hole(eyelet), are adopted between through hole Connected with cylinder.
Above-described end cap template is equipped with boss, and the boss is the model of docking groove.
Framework of steel reinforcement described above includes second layer distributing bar, first layer distributing bar, reinforcement distributing bar and longitudinal direction Reinforcing bar, second layer distributing bar, first layer distributing bar connect to form unit member with reinforcement distributing bar, by several units Component connects and composes framework of steel reinforcement by longitudinal reinforcement.
The substantive distinguishing features and progress that the utility model has relative to the prior art:
1st, the utility model Mold Making simple process, mould is die-filling, form removal is convenient, and mould is according to prefabricated component stress feelings Condition, installation situation and fill up joint mode and be designed, and connection is taken and is bolted between each mold component, greatlys save Die-filling, form removal time, connection structure consolidate, in casting concrete or concrete compacted by jolting, all without the firm of influence mould Property;It can also realize and prefabricated component is produced in enormous quantities, larger raising production efficiency, meets fast-developing demand.
2nd, the prefabricated component obtained by the utility model can meet mechanized construction, and construction efficiency, larger contracting can be greatly improved Casual labourer's journey construction period, firm in structure, anti-extrusion deformation is strong, convenient for disassembly and assembly, can reuse, and Butt sealing is good, appearance Neatly, streamline beauty, installation is quick, and it is convenient to remove, and prefabricated component appearance is neat, can make it that water channel entirety appearance is neat, carefully and neatly done beautiful See, when mounted, work efficiency improves more than 7 times than common construction method, and the construction period shorten to 80~90%.
3rd, materials needed for the utility model production are few, can save cast-in-place concrete investment 12~35%, larger to reduce cost Input, can produce great economic interests.
4th, the production is simple and convenient for the utility model, and assembling is quick, and process simplifies, and modulus, be convenient in demoulding quickly;And in mould In be cased with framework of steel reinforcement, so build that the beam groove preform structure being molded as is firm, and resistance to compression and tensile capacity are strong;Reinforcement frame is by two Layer distributing bar, reinforcement distributing bar and longitudinal reinforcement composition, overall uniform force, power conductibility are good.
5th, the prefabricated component obtained by the utility model solves the problems, such as water channel engineering across road, can ensure that the smooth of road It is logical, and can smooth water flowing;Cover board of passing by one's way is fitted close with the boss that water channel is passed by one's way on prefabricated component, both are flush at upper plane, energy So that road keeps original planarization, overall structure is firmly and pressure-resistant;Again can Fast Installation.
6th, the prefabricated component of the utility model production has docking groove in joint, and concrete is filled up in docking groove, can pole The big loss for reducing water flow, substantially increases water use efficiency;Because joint has a docking groove, between the prefabricated components of two docking There is gap, is not connected as one all, this gap is for prefabricated component because the variable that expanded by heating or pre- cold events occur carries Space has been supplied, has protected prefabricated component.
7th, reinforcement constitution described in the utility model includes second layer distributing bar, first layer distributing bar, reinforcement construction steel Muscle and longitudinal reinforcement, the second layer distributing bar, first layer distributing bar and reinforcement distributing bar connect and compose unit member, Second layer distributing bar is sandwiched in centre by first layer distributing bar and reinforcement distributing bar, several unit members pass through longitudinal steel Muscle connects into reinforcement constitution.This reinforcement constitution design is special, can ensure that water channel water channel threeway is sturdy and durable, compared with existing More than several times of water channel water channel threeway prefabricated component Quality advance, can be through under pressure indeformable.
Brief description of the drawings
Fig. 1 is that a kind of water channel of the utility model is passed by one's way the dimensional structure diagram of prefabricated-member mould.
Fig. 2 is that water channel is passed by one's way the dimensional structure diagram of prefabricated component.
Fig. 3 is the dimensional structure diagram of die cavity.
Fig. 4 is the structure diagram of end cap mould.
Fig. 5 be enhancing water channel pass by one's way intensity reinforcement component dimensional structure diagram.
Fig. 6 is the structure diagram of cover board of passing by one's way.
Fig. 7 is the main structure diagram of framework of steel reinforcement.
Element title and serial number in figure:End cap template 1, die cap plate 2, die cavity 3, side wall template 4, bolt 5, boss 6, Second layer distributing bar 7, first layer distributing bar 8, reinforcement distributing bar 9, longitudinal reinforcement 10, supporting table 11, docking groove 12, hangs Hole 13, cover board 14 of passing by one's way, cover board lifting hole(eyelet) 15, bolt hole 16.
Framework of steel reinforcement is not put in Fig. 1 on die cavity, in order to cheaply observe inside combination rear mold, therefore not by framework of steel reinforcement set On.
Embodiment
The utility model is further described with reference to the embodiment of the utility model.
Referring to shown in Fig. 1 to 7, a kind of water channel is passed by one's way prefabricated-member mould, and the mould includes end cap template 1, die cap plate 2nd, die cavity 3, framework of steel reinforcement and side wall template 4;The side wall template 4 is fixed on die cavity 3 by bolt 5;The die cavity 3 On be cased with framework of steel reinforcement, 3 top surface of die cavity is equipped with die cap plate 2, and 3 both ends of die cavity are fixed with end cap template 1;End cap template 1 is equipped with boss 6 and bolt hole 16, and the bolt hole 16 in end cap template 1 is inserted in the bolt on die cavity 3, then is fixed, boss 6 be the model of docking groove 12, is correspondingly formed docking groove 12 after pouring on the both ends of prefabricated component, in rundown process, takes two The mode that end is tightened at the same time, and the angle of offside wall form 4 is adjusted so that side wall template 4 is accorded with the side wall angle of die cavity 3 Close design requirement, end cap template 1 after tightening can also offside wall form 4 reinforced, it is ensured that in casting concrete mistake Side wall template 4 is blown all without displacement, angle change or outward in journey.
In order to realize fast hoisting, lifting hole(eyelet) 13 need to be equipped with prefabricated component, lifting hole(eyelet) 13 be made by die cavity 3 side wall and Side wall template 4 is equipped with through hole, and two through holes are corresponding, is again connected two through holes with cylinder when pouring, through pouring Afterwards, lifting hole(eyelet) 13 is made.
More than obtained by prefabricated component of passing by one's way coordinates with it is to pass by one's way cover board 14, in order to install cover board 14 of passing by one's way, 3 two sides of die cavity is equipped with support rim, and support rim is the model of supporting table 11, after pouring, is formed on prefabricated component inner wall Supporting table 11;Supporting table 11 supports installation to pass by one's way cover board 14, and cover board 14 of passing by one's way can facilitate pedestrian, livestock or car by can be smoothly Solve the problems, such as that water channel is passed by one's way;In order to which Fast Installation is passed by one's way cover board, on the cover board equipped with cover board lifting hole(eyelet) 15;Cover board manufacture craft According to pass by one's way the width of prefabricated component and length is designed the correspondence mould of cover board 14 of passing by one's way, be put into designed plane reinforcing bar Structure, pours into concrete, uniformly shakeouts, and is vibrated 1-3 minutes with vibrator, then carries out upper surface troweling, is conserved at the scene, Cover board 14 of passing by one's way finally is made.
The utility model production water channel pass by one's way prefabricated component processing step it is as follows:
(1)Mould is inverted and is put in plane, and mold bottom upward, and is uniformly coated with mould oil or pad on die inside Plastic film;
(2)Fix die cavity, cover upper side wall mould, the end cap mould at both ends is installed, be put into enhancing water channel and pass by one's way prefabricated component intensity Reinforcement constitution, and fix reinforcement constitution, be placed on die cavity;The framework of steel reinforcement includes second layer distributing bar 7, first Layer distributing bar 8, reinforcement distributing bar 9 and longitudinal reinforcement 10, second layer distributing bar 7 are fixedly connected on first layer distributing bar 8;The fixed second layer distributing bar 7 of the connection of reinforcement distributing bar 9 and first layer distributing bar 8 are a unit reinforcement component;Again Several unit reinforcement components are concatenated by longitudinal reinforcement 10 and form framework of steel reinforcement;The unit reinforcement component is two ports Distribution is closeer, middle relatively to dredge;The reinforcement constitution greatly improves water channel and passes by one's way the intensity of prefabricated component, can also greatly improve Concrete compactedness;Pass by one's way the anti-extrusion ability of prefabricated component so as to improve water channel, the lorry that can bear constant weight passes through;
(3)Field fabrication pours required concrete;Concrete is poured among mold bottom toward both ends, stirring is equal It is even, and made firm by ramming using the vibrating head of vibrator, make firm by ramming 1~3 minute, discharge bubble, combine concrete compaction, then to mould Have notch upper surface and carry out troweling;Closed die cover board;
(4)Water channel after casting concrete is passed by one's way, and prefabricated component is live to be conserved, and maintenance was collapsible die after 2~3 days, was then collected again In to carrying out watering maintenance 6-10 days on vacant lot;Water channel prefabricated component of passing by one's way is coordinated with cover board 14 of passing by one's way, both It can guarantee that the smooth water flowing of water channel engineering, and can ensure the unimpeded of road.

Claims (6)

  1. The prefabricated-member mould 1. a kind of water channel is passed by one's way, it is characterised in that:The mould includes end cap template(1), die cap plate(2)、 Die cavity(3), side wall template(4)And framework of steel reinforcement;The side wall template(4)Pass through bolt(5)It is fixed on die cavity(3)On;Institute The die cavity stated(3)On be cased with framework of steel reinforcement, die cavity(3)Both ends are fixedly connected with end cap template(1), die cavity(3)Top surface is stamped mould Cover board(2).
  2. The prefabricated-member mould 2. water channel according to claim 1 is passed by one's way, it is characterised in that:The die cavity(3)Using steel plate Bending is welded or is stamped to form, its edge is supported using angle steel or channel steel.
  3. The prefabricated-member mould 3. water channel according to claim 1 is passed by one's way, it is characterised in that:The die cavity(3)Top is equipped with Two symmetrical chamferings, the chamfering are 45 ° or 60 °;Lower part is equipped with two symmetrical boss, and the boss is to form branch Support platform(11)Model.
  4. The prefabricated-member mould 4. water channel according to claim 1 is passed by one's way, it is characterised in that:The die cavity(3)Side wall and Side wall template(4)It is equipped with and pours to form lifting hole(eyelet)(13)Correspondence through hole, connected using cylinder between through hole.
  5. The prefabricated-member mould 5. water channel according to claim 1 is passed by one's way, it is characterised in that:The end cap template(1)It is equipped with Boss(6), the boss(6)For docking groove(12)Model.
  6. The prefabricated-member mould 6. water channel according to claim 1 is passed by one's way, it is characterised in that:The framework of steel reinforcement includes the second layer Distributing bar(7), first layer distributing bar(8), reinforcement distributing bar(9)And longitudinal reinforcement(10), second layer distributing bar (7), first layer distributing bar(8)With reinforcement distributing bar(9)Connection forms unit member, several unit members is passed through vertical To reinforcing bar(10)Connect and compose framework of steel reinforcement.
CN201721055020.4U 2017-08-22 2017-08-22 A kind of water channel is passed by one's way prefabricated-member mould Expired - Fee Related CN207327245U (en)

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Application Number Priority Date Filing Date Title
CN201721055020.4U CN207327245U (en) 2017-08-22 2017-08-22 A kind of water channel is passed by one's way prefabricated-member mould

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721055020.4U CN207327245U (en) 2017-08-22 2017-08-22 A kind of water channel is passed by one's way prefabricated-member mould

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CN207327245U true CN207327245U (en) 2018-05-08

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Granted publication date: 20180508