CN207243378U - Prefabricated assembled ultra-high overweight inside and outside wall board erecting device - Google Patents

Abstract

The utility model discloses a kind of prefabricated assembled ultra-high overweight inside and outside wall board erecting device, its key points of the technical solution are that being provided with the base of roller including bottom, being fixed on the strut of base one end and the hoist engine being fixed on base vertically, it is connected with hoist engine around lifting rope of the mandril top for hanging wallboard.The utility model solves the problems, such as that existing large-scale overweight Side fascia is difficult to install.

Description

Installation device for prefabricated ultra-high and ultra-heavy interior and exterior wall panels

technical field

The utility model relates to lifting equipment, more specifically, it relates to a prefabricated assembly type installation device for super high and super heavy inner and outer wall panels.

Background technique

At present, with the increasing demand for housing and the rapid development of prefabricated building technology systems, the requirements for socialization and scale of production are getting higher and higher, and the role of prefabricated building standardization is more prominent. The development of prefabricated buildings has high precision, saves formwork, improves labor productivity, improves product quality, speeds up the overall construction progress, and proves comprehensive benefits; the quality of prefabricated buildings has made a qualitative leap, and the quality of common problems has been greatly reduced; It eliminates the traditional processes of grinding, repairing, exterior wall plastering, and painting exterior wall coatings of the traditional cast-in-place structure, and can be delivered for use by directly brushing the interface agent.

The combination of prefabricated buildings and BIM technology can realize prefabricated interior and exterior wall panels, prefabricated floors, prefabricated stairs, prefabricated air-conditioning panels and other components after scanning the QR code, directly hoisting to the corresponding floor or prefabricated components coded to the corresponding position, and installed nearby , Reduce secondary handling, save costs, and realize intelligent management of prefabricated buildings. If the secondary handling is improper, it is easy to cause damage to the components, which will consume a lot of manpower and waste time. At the same time, the construction of prefabricated buildings reduces the construction waste generated in the main project, secondary structure and decoration projects, reduces energy consumption, reduces construction dust, and reduces smog weather, thus reducing the number of orange alerts and red alerts. The frequency of alarms increases the number of clear skies, reduces construction dust and noise pollution, and is more conducive to environmental protection. The effect of building energy saving and emission reduction is obvious.

Using prefabricated components for construction, for high-rise residential projects, large construction machinery such as tower cranes can be completely eliminated. Under normal circumstances, for a residence with a floor height of 2700~2900mm, the thickness of the interior wall panels is mostly 90~100mm, the height does not exceed 3000mm, and its deadweight is mostly 50~100Kg. The interior wall panels can be installed manually with small construction machines. . For the prefabricated interior and exterior wall panels with floors exceeding 3000mm, the prefabricated components are very long, and relying only on manual handling during the construction process has been unable to meet the needs of the installation of interior and exterior wall panels, especially the exterior wall panels, due to their enclosure , heat preservation, fire prevention, waterproof and other functions, the autoclaved aerated concrete block with a thickness of 200mm has a large dead weight and cannot be moved manually. Therefore urgently need to design a kind of tool that is used to carry the very big inner and outer wall panels of dead weight.

Utility model content

Aiming at the deficiencies of the existing technology, the purpose of this utility model is to provide a prefabricated assembly type super high and super heavy interior and exterior wall panel installation device, which greatly reduces the labor load of the assembled wall panel and greatly improves the construction efficiency.

In order to achieve the above purpose, the utility model provides the following technical solutions: a prefabricated assembly type super high and super heavy interior and exterior wall panel installation device, including a base with rollers installed at the bottom, a pole fixed vertically at one end of the base and a pole fixed on the base The winch is connected with a sling that goes around the top of the pole and is used to hang the wallboard.

By adopting the above technical scheme, fasten the end of the hanging rope to the wallboard, start the winch to work and store the hanging rope, then the hanging rope will erect the wallboard and support it on the pole, and further store the hanging rope to separate the wallboard from the ground And it is about 1-2cm higher, and the mobile base makes the wall panel in the assembly position, which is convenient for installation.

The utility model is further configured as follows: a reinforcing rib arranged obliquely is fixed between the pole and the base.

By adopting the above technical scheme, when the wall board is supported on the support rod, the reinforcing rib plays a supporting role on the support rod, so as to avoid the bending deformation of the support rod due to the heavy pressure of the wall board.

The utility model is further configured as follows: a fixed pulley is installed on the top of the pole, and the suspension rope is wound on the fixed pulley.

By adopting the above technical solution, the suspension rope and the pole roll relatively, the friction force between the two is greatly reduced, more labor is saved, and in addition, the wear of the suspension rope is also reduced.

The utility model is further configured as follows: the pole has two horizontal bars fixed on the top, and the fixed pulley is installed in the middle of the bar.

By adopting the above technical solution, when the wallboard is hoisted by the hanging rope, the hanging rope is located in the middle of the wallboard, so that both sides of the wallboard are kept in balance, and the possibility of the wallboard being tilted during the hoisting process is reduced.

The utility model is further configured as: a hook is fixed at the end of the hanging rope.

By adopting the above-mentioned technical scheme, the wallboard can be bound with the tightening band, and then the hook is hung on the tightening band, which is more convenient to operate.

The utility model is further configured as follows: the winch includes a forward and reverse motor and a reel.

By adopting the above technical scheme, the winch is controlled by electric motor, which is convenient to operate, and the motor can be rotated forward and reverse, and can drive the reel to retract and unwind the suspension rope.

The utility model is further configured as: the reel is coaxially connected with the output shaft of the motor.

By adopting the above technical proposal, the winch is light, compact and space-saving.

The utility model is further configured as follows: the motor is electrically connected with a control box, and the control box is fixed on the base.

By adopting the above-mentioned technical scheme, in the process of promoting the hoisting of the base, the operation of the winch can be controlled through the control box, and the operation is convenient.

The utility model is further configured as follows: the control box is fixed on the end of the base away from the pole.

By adopting the above technical scheme, the worker stands at the end of the base far away from the pole to push the base to move, and the control box is fixed at this end for easy access.

The utility model is further configured as: anti-off plates are fixed on both sides of the fixed pulley.

By adopting the above technical scheme, during the movement of the suspension rope on the fixed pulley, the anti-slip plate can effectively prevent the suspension rope from falling off from the fixed pulley, thereby improving the safety of the lifting process.

In summary, compared with the prior art, the utility model has the following beneficial effects:

1. Super high and heavy interior and exterior wall panels can be hoisted and transported by this device, which greatly saves the labor of manual handling and improves work efficiency;

2. The control box is installed on one end of the base that people push, so that the person can control the hoist to lift the wall panel while moving the base, so that the wall panel can be rotated with one end as the fulcrum to stand up. The mobile base is more convenient than the wall panel;

3. The winch is light and compact, which saves space for the whole device.

Description of drawings

Fig. 1 is the axonometric view of the working state of the present embodiment;

Fig. 2 is a left view showing the positional relationship between the wall panel and the support in the hoisting state;

Figure 3 is a front view showing the positional relationship between the fixed pulley and the winch and the support;

Fig. 4 is an exploded view showing the connection relationship between the wall panel and the hook through the tightening band.

In the figure: 1, bracket; 11, support plate; 12, base; 13, strut; 14, reinforcing rib; 15, roller; 2, winch; 21, motor; Fixed pulley; 41, anti-off plate; 5, suspension rope; 51, hook; 6, wallboard; 7, tightening belt.

Detailed ways

Below in conjunction with accompanying drawing, the utility model is described in further detail.

Wherein the same components are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the accompanying drawing 1, and the words "bottom" and " "Top", "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.

Embodiment: A prefabricated assembly type super high and super heavy interior and exterior wall panel installation device, as shown in Figure 1, includes a bracket 1, a fixed pulley 4 is installed on the top of the bracket 1, a winch 2 and a suspension rope 5 are installed on the bottom of the bracket 1 One end is fixed on the winch 2 and the other end goes around the fixed pulley 4. A control box 3 for controlling the work of the winch 2 is installed at the lower part of the bracket 1. The hanging rope 5 is hoisted with a wall panel 6 through a tightening belt 7, and the wall panel 6 is lifted by the winch 2. 6 hangs vertically and leans against on the support 1, and moves the support 1 to complete the assembly work of the wall panel 6.

Referring to Fig. 1 and Fig. 2, the support 1 includes a base 12 with a cuboid structure, and the height of the base 12 can be designed to be 0.5m-1.2m. One end of the top surface of the base 12 is vertically fixed with two poles 13, and the two poles 13 are positioned at the two corners of the base 12. The height of the poles 13 can be designed to be 1.5m-2m. The connections are secured by horizontally arranged crossbars. The other end of the top surface of the base 12 is provided with two reinforcing ribs 14. The reinforcing ribs 14 are rod-shaped. the top of. The strut 13 , the base 12 and the reinforcing rib 14 form a triangular structure, which increases the stability of the strut 13 . The bracket 1 can be made of stainless steel, which has a high enough strength and is not easily deformed. In order to move the support 1 conveniently, four corners of the bottom of the base 12 are equipped with rollers 15 respectively, and the rollers 15 can be universal wheels with brake pads, so that the support 1 can be fixed after being moved to a suitable position. A support plate 11 is fixedly installed on the base 12, and the winch 2 can be fixed on the support plate 11 by bolts.

With reference to Fig. 3 and Fig. 4, winch 2 comprises the motor 21 that is fixed on the support plate 11 and the reel 22 that is connected with the output shaft of motor 21, and motor 21 is a forward and reverse motor, and motor 21 is electrically connected with control box 3, controls Box 3 is fixed on base 12 away from an end of pole 13, can operate the work of control box 3 control winch 2 conveniently when promoting support 1 like this. The control box 3 is provided with a leakage protector, which plays the role of safety protection. The reel 22 can be arranged coaxially with the motor 21, which is light, compact and space-saving. It is also possible to connect via a reducer. According to the requirements of hoisting tonnage, the winch 2 can be selected from different models on the market.

With reference to Fig. 3 and Fig. 4, the two ends of fixed pulley 4 are fixed on the cross bar and are positioned at the middle position, and the both sides of fixed pulley 4 are equipped with anti-off plate 41, prevent suspension rope 5 from deviating from fixed pulley 4. The end of the suspension rope 5 is fixedly connected with a suspension hook 51, and the suspension rope 5 can be a steel wire rope or a nylon rope, which has a higher tensile strength. In order to improve safety, the breaking force of the suspension rope 5 is 3 times that of the gravity of the wallboard 6 . The wallboard 6 is provided with a tightening band 7 close to the height 1/2. The tightening band 7 can be made of nylon material or other materials with high tensile strength such as PEC, polyester, etc. The two ends of the tightening band 7 can be clamped Buckle connection, suspension hook 51 is hooked on the tightening belt 7.

The method of using the prefabricated ultra-high and ultra-heavy interior and exterior wall panel installation device is as follows:

First set the tightening belt 7 in the middle of the prefabricated wall panel 6, extend the sling 5 through the hoist 2, hook the hook 51 on the wall panel 6, control the hoist 2 to work and store the sling 5 through the control box 3 , the end of the wallboard 6 away from the support 1 is tilted with the end close to the support 1 as the fulcrum, and the wallboard 6 below the pad is supported by the support.

Then remove the hook 51, move the bracket 1 to the raised end of the wall panel 6, rehook the hook 51 on the tightening belt 7 below the wall panel 6, control the hoist 2 to work through the control box 3 and store the hoist Rope 5, as the suspension rope 5 shortens, the suspension rope 5 supports the wall panel 6, and in this process, the bracket 1 is correspondingly pushed closer to the wall panel 6, so that the wall panel 6 is gradually turned and erected until the bottom of the wall panel 6 is off the ground About 1-3cm, now wallboard 6 is set close to pole 13. According to the position where the wall board 6 is to be installed, it is enough to push the bracket 1 to move to the designated position, and the operation is labor-saving.

The above descriptions are only preferred implementations of the present utility model, and the protection scope of the present utility model is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present utility model all belong to the protection scope of the present utility model. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.

Claims (10)

1. A kind of 1. prefabricated assembled ultra-high overweight inside and outside wall board erecting device, it is characterised in that：Roller is installed including bottom (15) base (12), the hoist engine (2) for being fixed on the strut (13) of base (12) one end vertically and being fixed on base (12), It is connected with hoist engine (2) around lifting rope (5) of strut (13) top for hanging wallboard (6).
2. 2. prefabricated assembled ultra-high overweight inside and outside wall board erecting device according to claim 1, it is characterised in that：The branch The reinforcing rib (14) being obliquely installed is fixed between bar (13) and base (12).
3. 3. prefabricated assembled ultra-high overweight inside and outside wall board erecting device according to claim 1, it is characterised in that：The branch Fixed pulley (4) is installed at the top of bar (13), lifting rope (5) is wound on fixed pulley (4).
4. 4. prefabricated assembled ultra-high overweight inside and outside wall board erecting device according to claim 3, it is characterised in that：The branch Bar (13) has two and top is fixed with horizontally disposed cross bar, and fixed pulley (4) is installed on the middle part of cross bar.
5. 5. prefabricated assembled ultra-high overweight inside and outside wall board erecting device according to claim 1, it is characterised in that：It is described to hang Rope (5) end is fixed with suspension hook (51).
6. 6. prefabricated assembled ultra-high overweight inside and outside wall board erecting device according to claim 1, it is characterised in that：The volume Raising machine (2) includes clockwise and anticlockwise motor (21) and reel (22).
7. 7. prefabricated assembled ultra-high overweight inside and outside wall board erecting device according to claim 6, it is characterised in that：The volume Cylinder (22) and the output shaft of motor (21) are coaxially connected.
8. 8. prefabricated assembled ultra-high overweight inside and outside wall board erecting device according to claim 6, it is characterised in that：The electricity Machine (21) is electrically connected with control cabinet (3), and control cabinet (3) is fixed on base (12).
9. 9. prefabricated assembled ultra-high overweight inside and outside wall board erecting device according to claim 8, it is characterised in that：The control Case (3) processed is fixed on the one end of base (12) away from strut (13).
10. 10. prefabricated assembled ultra-high overweight inside and outside wall board erecting device according to claim 4, it is characterised in that：It is described The both sides of fixed pulley (4) are fixed with anti-off board (41).