CN207241033U - Laminate - Google Patents

Laminate Download PDF

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Publication number
CN207241033U
CN207241033U CN201721070654.7U CN201721070654U CN207241033U CN 207241033 U CN207241033 U CN 207241033U CN 201721070654 U CN201721070654 U CN 201721070654U CN 207241033 U CN207241033 U CN 207241033U
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CN
China
Prior art keywords
adhesive linkage
decorative layer
base material
functional coating
topcoating
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CN201721070654.7U
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Chinese (zh)
Inventor
任杰
陈立
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Zhongshan Yibigu Electron Beam Technology Co ltd
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Zhongshan Yibigu New Material Technology Co ltd
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Priority to CN201721070654.7U priority Critical patent/CN207241033U/en
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Abstract

The utility model discloses a kind of laminate,Including laminate body,The laminate body includes base material and decorative layer,The upper surface of the base material is provided with the first adhesive linkage,The decorative layer bottom surface is provided with the second adhesive linkage,First adhesive linkage is bonded to each other Nian Jie with the second adhesive linkage,The upper surface of the decorative layer is provided with functional coating,Topcoating is provided with the functional coating,The first adhesive linkage lower part is infiltrated into base material,The first adhesive linkage top is infiltrated into decorative layer,In the second adhesive linkage partial penetration to decorative layer,In the functional coating partial penetration to decorative layer,Topcoating,Functional coating,Second adhesive linkage,After first adhesive linkage is by electronic beam curing,Make decorative layer,Coating,Substrate surface is firmly bonded as one,The adhesion property of decorative layer is more superior,Structural stability is high,And surface soundness is high,Have excellent wear-resisting,The characteristics such as acid and alkali-resistance.

Description

Laminate
Technical field
Artificial board production field is the utility model is related to, particularly a kind of laminate.
Background technology
Laminating decoration wood-based plate, is that one kind (is such as printed with wood grain or its decoration figure in artificial board surface fitting decorative layer The paper of case, plastic film etc.) and a kind of artificial decoration plate for getting.They are widely used in the fields such as furniture, building materials.Pass through Surface is bonded decorative layer, artificial plate face and side can be protected from moisture, cold and hot influence, from the erosion of bacterium;People can be improved Make plate surface properties;Harmful substance distributing to surrounding space in wood-based plate can be reduced;It is prior, can be that color and luster is single Wood-based plate diversified decorative effect is provided, improve performance attractive in appearance.
At present, what output in domestic maximum, purposes were most wide is Surface decorated woodbased panels with paper impregnated thermosetting resins, with melamine plate allusion quotation the most Type.It is that the paper with different colours or texture is put into melamine resin adehsive stick to soak, and one is dried in gum dipped paper After determining degree, the decorative panel formed in artificial plate surface, heated (100 DEG C -200 DEG C), pressurizing attaching of being mated formation.
Melamine plate has already taken up most markets of China's furniture/building material industry, but melamine plate and its Production technology has following shortcoming:
When the 1st, heating pressurizing attaching melamine gum dipped paper and wood-based plate, since huge pressure will cause wood-based plate sheet The defects of body, displays (when especially base material is non-density board) on surface, it is necessary to use more expensive wood-based plate, more through paper Thick paper, the defects of to weaken pressing technology;Meanwhile heating will also result in wood-based plate water content distribution inequality itself, after causing Continuous hidden danger of quality
When the 2nd, heating pressurizing attaching melamine gum dipped paper and wood-based plate, brief stay (about 50s-120s) must be made, belonged to It is too low in Discontinuous manufacture, production efficiency.
3rd, hot press overlays that face is big, and thermal inertia is larger.It is time-consuming longer to shut down start, and energy consumption is excessive.
4th, Formaldehyde, melamine is free of formaldehyde, but many producers are in cost consideration, the middle addition urea in glue Aldehyde, and cause residual formaldehyde, reduce the environmental-protecting performance of product.
5th, the adhesive property between laminated plate material surface property and decorative layer and wood-based plate needs to be further improved.
The content of the invention
For overcome the deficiencies in the prior art, a kind of adhesion property of decorative layer of the utility model offer is more superior, knot Structure stability is high, and surface soundness higher, the laminate of production efficiency higher.
Technical solution is used by the utility model solves its technical problem:
Laminate, including laminate body, the laminate body include base material and decorative layer, the upper surface of the base material The first adhesive linkage is provided with, the decorative layer bottom surface is provided with the second adhesive linkage, first adhesive linkage and the second adhesive linkage phase Mutually fitting bonding, the upper surface of the decorative layer is provided with functional coating, Topcoating is provided with the functional coating, described First adhesive linkage lower part is infiltrated into base material, and the first adhesive linkage top is infiltrated into decorative layer, the second adhesive linkage portion Divide and infiltrate into decorative layer, in the functional coating partial penetration to decorative layer.
The production technology of laminate, including following technique:Base material treatment process, decorative layer treatment process, bonding process, table Layer painting process, curing process,
The base material treatment process comprises the following steps:
Base material treatment is preferable using fixed thick sanding apparatus and cleaner Step 1: substrate surface treatment, to base material 1 Surface carry out sanding and dust removal process;
Base material treatment is coated with to form the first adhesive linkage Step 2: the coating of base material top layer on base material top layer, first bonding Layer segment infiltrates into substrate surface;
The decorative layer treatment process is:The second adhesive linkage, second adhesive linkage are formed in the backsize of decorative layer In partial penetration to decorative layer;
The bonding process is:The decorative layer obtained in decorative layer treatment process is fitted in base material treatment process and is obtained Base material on, form laminate main body, and the first adhesive linkage is mutually bonded with the second adhesive linkage and be bonded, and make the first adhesive linkage Permeated with the second adhesive linkage into decorative layer;
The top layer painting process comprises the following steps:
Top layer application step one, the decor surface of the laminate main body obtained in bonding process are coated with to form function painting Layer, in the functional coating partial penetration to decorative layer;
Top layer application step two, coating forms Topcoating on functional coating;
The curing process comprises the following steps:
Curing schedule one, Topcoating levelling, levelling processing is carried out by levelling equipment to Topcoating;
Curing schedule two, the electron beam sent by electronic beam curing device penetrate Topcoating, functional coating, decoration Layer, the second adhesive linkage, the first adhesive linkage, and it is partial penetrate substrate surface, make Topcoating, functional coating, the second adhesive linkage, First adhesive linkage is fully cured, and bonds Topcoating, functional coating, decorative layer, the second adhesive linkage, the first adhesive linkage, base material It is integrated.
The production technology of laminate, including following technique:Base material treatment process, decorative layer treatment process, bonding process, table Layer painting process, curing process,
The base material treatment process comprises the following steps:
Base material treatment is Step 1: substrate surface treatment;
Base material treatment is coated with to form the first adhesive linkage Step 2: the coating of base material top layer on base material top layer, first bonding Layer segment infiltrates into substrate surface;
The decorative layer treatment process is:Overall impregnation is carried out to decorative layer, the second adhesive linkage is formed at the decorative layer back side, In the second adhesive linkage partial penetration to decorative layer, functional coating is formed in decor surface, the functional coating part is oozed Thoroughly in decorative layer;
The bonding process is:The decorative layer obtained in decorative layer treatment process is fitted in base material treatment process and is obtained Base material on, form laminate main body, and the first adhesive linkage is mutually bonded with the second adhesive linkage and be bonded, and make the first adhesive linkage Permeated with the second adhesive linkage into decorative layer;
The top layer painting process includes:Coating forms Topcoating on functional coating;
The curing process comprises the following steps:
Curing schedule one, Topcoating levelling, levelling processing is carried out by levelling equipment to Topcoating;
Curing schedule two, the electron beam sent by electronic beam curing device penetrate Topcoating, functional coating, decoration Layer, the second adhesive linkage, the first adhesive linkage, and it is partial penetrate substrate surface, make Topcoating, functional coating, the second adhesive linkage, First adhesive linkage is fully cured, and bonds Topcoating, functional coating, decorative layer, the second adhesive linkage, the first adhesive linkage, base material It is integrated.
In top layer application step two, the Topcoating is formed by leaching coating process;
In top layer application step two, the Topcoating is formed by roller coating technology at least once.
In bonding process, repeatedly rolling is carried out with base material to decorative layer by rolling equipment and is bonded, and is repeatedly being rolled During add ultrasonic wave de-bubble process, pass through ultrasonic equipment and destroy the second adhesive linkage, the bubble in the first adhesive linkage.
In curing process, preposition de-bubble step is added before curing schedule one, functional coating is destroyed by ultrasonic equipment And the bubble in Topcoating.
The base material treatment step 1 includes following sub-step:
1.1st, sanding and dust removal process are carried out to substrate surface;
1.2nd, it is coated with to form prime coat in substrate surface, using print roll coating equipment, the substrate surface after sanding dedusting, Roller coat prime coat, coating weight is in 10g/m2~50g/m2, prime coat is preferably macromolecular adhesive, is preferably based on acrylic acid series Priming paint, the acrylic system adhesive at preferred molecular weight slightly bottom;
1.3rd, prime coat is cured by ultraviolet curing device;
1.4th, sanding and dust removal process are carried out to prime coat.
The decorative layer is paper wood, natural veneer, artificial wood skin or plastic film.
The base material can be wood-base fibre and particle panel material or the standing grain such as fiberboard, particle board, particieboard, finger-jointed plate, wood-plastic board Other non-wood fiber wood-based plates such as fragrant plate, or the inorganic plate such as calcium silicate board, cement plate, wood wool cement board.
Preferably, the functional coating, the second adhesive linkage, the first adhesive linkage are acrylic system adhesive.
Electronic beam curing device includes electron accelerator, and the high pressure of accelerator is preferably 80~300kV, and strong stream is preferably 50 ~500mA, beam width are slightly wider 1mm~10mm than strip width.
Preferably, in the electronic beam curing device of wooden boards face coat, transfer rate is preferably 15~70m/min.
Electronic beam curing device is coated in addition to the window of input and output material by sheet lead, to shield x-ray, sheet lead thickness preferably 1.5 ~3cm.
Preferably, laminate main body by electronic beam curing passage when, have inside electronic beam curing device one or The multiple gas nozzles of person, to consolidation zone inflated with nitrogen, to maintain the oxygen content of consolidation zone to be less than 20~500ppm, source nitrogen is by business The nitrogen cylinder of industry or industrial nitrogen making machine provide.
The beneficial effects of the utility model are:Laminate, including laminate body, the laminate body include base material and Decorative layer, the upper surface of the base material are provided with the first adhesive linkage, and the decorative layer bottom surface is provided with the second adhesive linkage, and described One adhesive linkage is bonded to each other Nian Jie with the second adhesive linkage, and the upper surface of the decorative layer is provided with functional coating, is applied in the function Topcoating is provided with layer, the first adhesive linkage lower part is infiltrated into base material, and the first adhesive linkage top infiltrates into dress Adorn in layer, in the second adhesive linkage partial penetration to decorative layer, in the functional coating partial penetration to decorative layer, top applies After layer, functional coating, the second adhesive linkage, the first adhesive linkage are cured by electron beam curing apparatus, make decorative layer, coating, base material Surface is firmly bonded as one, and the adhesion property of decorative layer is more superior, and structural stability is high, and surface soundness higher, There are the characteristics such as excellent wear-resisting, acid and alkali-resistance.And can use using assembly line carry out roller coat or showering production, can with continuous production, Production efficiency can improve 5-10 times than existing process.
Brief description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is structure diagram when the first adhesive linkage of the utility model is coated on base material;
Fig. 2 is structure diagram when the second adhesive linkage of the utility model is coated in decorative layer;
Fig. 3 is structure diagram when the utility model base material is bonded with decorative layer;
Fig. 4 is structure diagram when the utility model functional coating is coated in decorative layer;
Fig. 5 is the structure diagram after the utility model cures.
Embodiment
With reference to Fig. 5, Fig. 5 is the structure diagram of the laminate of the utility model, as shown in the figure, laminate, including lamination Plate body, the laminate body include base material 1 and decorative layer 2, and the upper surface of the base material 1 is provided with the first adhesive linkage 11, 2 bottom surface of decorative layer is provided with the second adhesive linkage 21, after 11 and second adhesive linkage 21 of the first adhesive linkage is bonded to each other, melts Diffusion is closed, the upper surface of the decorative layer 2 is provided with functional coating 22, Topcoating 23 is provided with the functional coating 22, First adhesive linkage, 11 lower part is infiltrated into base material, and 11 top of the first adhesive linkage is infiltrated into decorative layer, and described second In 21 partial penetration of adhesive linkage to decorative layer, in 22 partial penetration of functional coating to decorative layer, Topcoating 23, function apply After the 22, second adhesive linkage 21 of layer, the first adhesive linkage 11 are by electronic beam curing, decorative layer, coating, substrate surface is set firmly to glue Became one, the adhesion property of decorative layer is more superior, and structural stability is high, and surface compact is incomparable, has excellent wear-resisting, resistance to The characteristics such as soda acid.And can use and roller coat or showering production are carried out using assembly line, can be with continuous production, production efficiency is than existing work Skill can improve 5-10 times.
In the utility model, the production technology of laminate, including following technique:Base material treatment process, decorative layer processing Process, bonding process, top layer painting process, curing process, cut process, packing process.
Embodiment one
In the present embodiment,
The base material treatment process comprises the following steps:
Base material treatment is Step 1: base material 1 is surface-treated, and in the present embodiment, preferable use is determined thick sanding apparatus and removed Dirt equipment, carries out sanding and dust removal process, to remove 1 surface blemish of base material, and smooth surface to be treated to the surface of base material 1. Dedusting after sanding is carried out preferably using the cloth abrasive band of the mesh of 80 mesh~180.Sander preferred oil frosted ray machine, sander motor are excellent Selected speed motor.In the present embodiment, base material 1 can be that fiberboard, particle board, particieboard, finger-jointed plate, wood-plastic board etc. are wooden artificial Plate, or other non-wood fiber wood-based plates such as standing grain perfume (or spice) plate, or the inorganic plate such as calcium silicate board, cement plate, wood wool cement board;
Base material treatment is coated with to form the first adhesive linkage 11, described first Step 2: the coating of 1 top layer of base material on base material top layer 11 partial penetration of adhesive linkage is to 1 surface of base material, in the present embodiment, using print roll coating equipment, the base material 1 after sanding dedusting Surface, the first adhesive linkage of roller coat 11, coating weight is in 10g/m2To 70g/m2, the first adhesive linkage 11 is preferably macromolecular adhesive, excellent Select the adhesive based on acrylic acid series, the acrylic system adhesive at preferred molecular weight slightly bottom.As shown in Figure 1, after sizing, the One adhesive linkage 11 can infiltrate into downwards 1 surface of base material on a small quantity, wait the first adhesive linkage 11 and 1 shape of base material after final electronic beam curing Into fine and close connection;Pigment half can be added in the first adhesive linkage 11 to cover, it is especially white, strengthen the covering effect to base material Fruit, and the expression effect of decorative layer, the base material after the first adhesive linkage of roller coat 11 enter rolling equipment;
The decorative layer treatment process is:The second adhesive linkage 21, second bonding are formed in the backsize of decorative layer 2 In layer 21 partial penetrations to decorative layer 2, the decorative layer 2 is to decorate paper wood, natural veneer, artificial wood skin or plastic film etc., In the present embodiment, using print roll coating equipment, the back (one sides of no printed decoration picture and text) in decorative layer 2, roller coat Two adhesive linkages 21, coating weight is in 10g/m2To 70g/m2, the second adhesive linkage 21 is preferably macromolecular adhesive, is preferably based on propylene The adhesive of acid system, the acrylic system adhesive at preferred molecular weight slightly bottom, as shown in Fig. 2, after sizing, the second adhesive linkage 21 can Permeated to decorative layer, the decorative layer after the second adhesive linkage of back roller coat 21 enters rolling equipment.In the present embodiment, decorative layer ratio The slightly wider 10-50mm of base material.
The bonding process is:The decorative layer 2 obtained in decorative layer treatment process is fitted in base material treatment process and is obtained To base material 1 on, form laminate main body, and the first adhesive linkage 11 is mutually bonded with the second adhesive linkage 21 and be bonded, and make the One adhesive linkage 11 is permeated with the second adhesive linkage 21 into decorative layer 2;In the present embodiment, it is preferred that using rolling equipment, by base Material 1 forces together with decorative layer 2.As shown in figure 3, by rolling, base material 1 and decorative layer 2 is close, smooth one can be fitted in Rise, the first adhesive linkage 11 can also be accelerated and permeated with the second adhesive linkage 21 into decorative layer 2.
Preferably, it is sequentially increased after fitting by the rolling of more than 2 times using pressure.By taking rolling 3 times as an example, for the first time Pressure is preferably 100-200N/cm, second, the gradual increase pressure of third time.By the laminate main body of rolling fitting, by cutting Decorative layer 2 is blocked according to 1 size of base material, further, ultrasonic wave de-bubble process is added in multiple rolling process, such as by paper machine Ultrasonic wave de-bubble is carried out in the interval time of rolling step twice, the second adhesive linkage, the first bonding are destroyed by ultrasonic equipment Bubble in layer, ensures the effect and stability of bonding.
The top layer painting process comprises the following steps:
Top layer application step one, 2 surface of decorative layer of the laminate main body obtained in bonding process are coated with to form function Coating 22, in 22 partial penetration of functional coating to decorative layer 2, in the present embodiment, it is preferred that set using print roll coating Standby, the surface (one side for being printed with dress pattern) of the decorative layer after rolling, roller coat functional coating 22, coating weight is in 10g/m2Extremely 70g/m2, functional coating 22 is preferably high molecular functional coating, preferably acrylic system.Functional coating 22 as shown in Figure 4 is downward Infiltrate into decorative layer.Functional coating 22 described herein can also be follow-up Topcoating except can be used for protecting decorative layer 2 23 coating is prepared, enhancing coating and cured effect;
Top layer application step two, coating forms Topcoating 23 on functional coating 22, it is preferred that as shown in figure 5, at this In embodiment, by coater on functional coating 22 showering Topcoating 23, coating weight 10g/m2To 200g/m2, in order to Increase the expression effect of decorative layer, Topcoating 23 is transparent or semitransparent coating.Preferably added in Topcoating 23 wear-resisting Auxiliary agent, to carry face artificial board high-wear resistance;Also uvioresistant middle can be added in Topcoating 23 and absorbs auxiliary agent, to improve decorations Face wood-based plate anti-aging property;Also middle delustering agent can be added in Topcoating 23 to carry out the gloss control of face artificial plate surface System;In addition, in specific implementation process, can also roller coating technology at least once be used to form the Topcoating 23, herein not It is described further;
The curing process comprises the following steps:
Curing schedule one, Topcoating levelling, levelling processing is carried out by levelling equipment to Topcoating 23, it is preferred that Levelling processing is carried out using infrared leveling machine, preferably between 45 DEG C~55 DEG C, flow time is preferably infrared leveling machine temperature 30s~60s, heats Topcoating by the infrared tube of infrared leveling machine, is flowed automatically after being heated to certain temperature Gentle defoaming, so that Topcoating is more smooth;
Curing schedule two, the electron beam sent by electronic beam curing device penetrate Topcoating 23, functional coating 22, dress Adorn layer 2, the second adhesive linkage 21, the first adhesive linkage 11, and it is partial penetrate 1 surface of base material, make Topcoating 23, functional coating 22nd, the second adhesive linkage 21, the first adhesive linkage 11 are fully cured, and are bonded Topcoating 23, functional coating 22, decorative layer 2, second The 21, first adhesive linkage 11 of layer, base material 1 are bonded as one, it is preferred that in the present embodiment, after 23 levelling of Topcoating, are entered Electronic beam curing device, at this moment, warp-wise base material 1 permeates a little the first adhesive linkage 11, the first adhesive linkage 11, the second adhesive linkage 21st, functional coating 22 permeate completely by warp-wise decorative layer 2, can once be completely penetrated through by electronic beam curing, electron beam here Topcoating 23, functional coating 22, decorative layer 2, the second adhesive linkage 21, the first adhesive linkage 11, and partial penetrate 1 table of base material Face, draws the radiation chemical reaction in their each layers, all layers is fully cured, decorative layer, coating, substrate surface is firmly glued Became one.In order to reach above-mentioned target, there is an electron accelerator in electronic beam curing device, the high pressure of accelerator is preferably 80~300kV, it is preferably 50~500mA by force to flow, and in the electronic beam curing device of wooden boards face coat, transfer rate is preferred It is slightly wider 1mm~10mm than strip width for 15~70m/min, beam width.Electronic beam curing device in addition to the window of input and output material, Coated by sheet lead, to shield x-ray, sheet lead thickness preferably 1.5~3cm.Material is when by electronic beam curing passage, in electronics There is one or more gas nozzle inside beam-curable device, to consolidation zone inflated with nitrogen, to maintain the oxygen content of consolidation zone low In 20~500ppm, source nitrogen is provided by commercialized nitrogen cylinder or industrial nitrogen making machine.
It is described to cut in process, according to the size of required product, using cutting out equipment to unnecessary around laminate main body Decorative layer cuts out removal;
In the packing process, packed to the laminate main body after the completion of cutting by overlay film baling equipment.
Preferably, in above-mentioned curing process, preposition de-bubble step can be also added before curing schedule one, passes through ultrasound Wave device destroys the bubble in functional coating and Topcoating, improve coating structure stability and curing after stable structure Property.
In the utility model, the second adhesive linkage 21, the first adhesive linkage 11, functional coating 22 preferably using roll coating apparatus into Row roller coat reaches, and can use single roller roll coater or double roller roll coater, can be general finishing coat roller or laser roller, herein It is not described further.
After above-mentioned steps are handled, the laminate decor layer of single side can be obtained on base material.Usual face artificial plate needs Dual sided lamination, come the equalization of strain for reaching comprehensive decorative effect and maintaining artificial board double-side.The another of face artificial board does not locate Reason face also can carry out laminating decoration processing according to above-mentioned steps, for obtaining other bottom laminate decor layer.
When usual face artificial board is used as building and ornament materials, the laminate decor layer of upper and lower surface has inside and outside point, is used as The need of outer surface make the method belonging to the utility model, to reach the characteristics such as excellent anti-aging, wear-resisting, high glaze.In being used as Surface, for cost consideration, it also the existing ripe technique such as melamine paper hot pressing veneer can be used to realize.
The laminate manufactured by the utility model has the following advantages:
1st, less pressure is applied in laminate decor layer process;Do not apply high temperature, cold working.Therefore there is no because Pressure, temperature and caused by plate defect appear.Use relatively thin decorative layer, you can obtain desired decorative effect.
2nd, all coating use the electron beam curable coatings of 100% solid content, formaldehydeless, VOC free discharge.
3rd, using assembly line, finished product pattern is such as needed to change, it is only necessary to spend 30 minutes or so and change facing paper, can continuously give birth to Production, production efficiency can improve 5-10 times than existing process.
4th, the melamine gum dipped paper without existing process, is changed into technique by material, saves raw material, can also reduce three Poly cyanamid gum dipped paper energy consumption in process of production and pollution problem, and product control problem.
5th, using electronic beam curing, may be such that coating, decorative layer, substrate surface are closely as one, decorative layer it is attached It is more superior performance.
6th, using electronic beam curing, all coatings react completely, and surface compact is incomparable, have excellent wear-resisting, acidproof The characteristics such as alkali.
Embodiment two
In the present embodiment, in addition to base material treatment process, other techniques are similar with embodiment one, in the present embodiment, The base material treatment process comprises the following steps:
Base material treatment is Step 1: substrate surface treatment;
Base material treatment is coated with to form the first adhesive linkage Step 2: the coating of base material top layer on base material top layer, first bonding Layer segment infiltrates into substrate surface;
Wherein, the base material treatment step 1 includes following sub-step:
1.1st, sanding and dust removal process are carried out to substrate surface, in the step, the base material treatment step a kind of with embodiment One is similar, is not described in detail here;
1.2nd, it is coated with to form prime coat in substrate surface, using print roll coating equipment, the substrate surface after sanding dedusting, Roller coat prime coat, coating weight is in 10g/m2~50g/m2, prime coat is preferably macromolecular adhesive, is preferably based on acrylic acid series Priming paint, the acrylic system adhesive at preferred molecular weight slightly bottom.After sizing, prime coat can infiltrate into downwards 1 table of base material on a small quantity Face, pigment half can be added in prime coat and is covered, especially white, strengthen the covering effect to base material, and enhancing decorative layer Expression effect;
1.3rd, prime coat is cured by ultraviolet curing device, the priming paint using ultraviolet curing device to roller coat Layer precuring, be cured to gel state, or surface drying, can sanding and polishing, without being fully cured, wait final electron beam whole After body is once fully cured, the first adhesive linkage 11 forms the connection of densification with base material 1.In the present embodiment, the UV light Makeup is set to double lamp ultraviolet curing equipments, 2 × 120W/cm of energy density;
1.4th, sanding and dust removal process are carried out to prime coat, by sanding apparatus, to the priming paint of semi-solid preparation to surface drying Layer carries out sanding, and sander is preferably using 320 mesh, 400 mesh paper abrasive bands herein, and sander motor is preferably variable-frequency motor, at the same time Dedusting is carried out by cleaner such as vacuum cleaning equipment, electrostatic dust collection equipment, dust-removing equipment.
By above-mentioned operation, for the closing repaired the flatness of base material, do base material, to lift follow-up application, lamination And the quality of electronic beam curing.
In the present embodiment, other processes use the technique similar to embodiment one, are not described in detail here.
Embodiment three
In the present embodiment, the production technology of laminate, including following technique:Base material treatment process, decorative layer processing work Sequence, bonding process, top layer painting process, curing process,
The base material treatment process comprises the following steps:
Base material treatment is Step 1: base material 1 is surface-treated;
Base material treatment is coated with to form the first adhesive linkage 11, described first Step 2: the coating of 1 top layer of base material on base material top layer 11 partial penetration of adhesive linkage is to 1 surface of base material;
The decorative layer treatment process is:Overall impregnation is carried out to decorative layer 2, the second adhesive linkage is formed at the decorative layer back side 21,21 part of the second adhesive linkage is diffused in decorative layer 2, forms functional coating 22 in decor surface, the function applies 22 part of layer are diffused in decorative layer 2;
The bonding process is:The decorative layer obtained in 2 treatment process of decorative layer is fitted in base material treatment process and is obtained To base material 1 on, form laminate main body, and the first adhesive linkage 11 is mutually bonded with the second adhesive linkage 21 and be bonded, and make the One adhesive linkage 11 is spread into decorative layer 2;
The top layer painting process includes:Coating forms Topcoating 23 on functional coating 22;
The curing process comprises the following steps:
Curing schedule one, 23 levelling of Topcoating, levelling processing is carried out by levelling equipment to Topcoating 23;
Curing schedule two, the electron beam sent by electronic beam curing device penetrate Topcoating 23, functional coating 22, dress Adorn layer 2, the second adhesive linkage 21, the first adhesive linkage 11, and it is partial penetrate 1 surface of base material, make Topcoating 23, functional coating 22nd, the second adhesive linkage 21, the first adhesive linkage 11 are fully cured, and are bonded Topcoating 23, functional coating 22, decorative layer 2, second The 21, first adhesive linkage 11 of layer, base material 1 are bonded as one.
In the present embodiment, lead to embodiment one difference lies in the top layer application step one eliminated in embodiment one The overall dipping process of decorative layer treatment process is crossed, forms functional coating 22.
In the present embodiment, other processes are similar with embodiment one or embodiment two, are not described in detail here.
Above the preferable of the utility model is implemented to be illustrated, certainly, the utility model can also use with The different form of the above embodiment, what those skilled in the art were made on the premise of without prejudice to spirit of the invention etc. Same conversion or corresponding change, should all belong in the scope of protection of the utility model.

Claims (4)

1. laminate, including laminate body, it is characterised in that:The laminate body includes base material (1) and decorative layer (2), The upper surface of the base material (1) is provided with the first adhesive linkage (11), and decorative layer (2) bottom surface is provided with the second adhesive linkage (21), first adhesive linkage (11) is bonded to each other Nian Jie with the second adhesive linkage (21), and the upper surface of the decorative layer (2) is set Functional coating (22), is provided with Topcoating (23) on the functional coating (22), and the first adhesive linkage (11) lower part is oozed Thoroughly in base material, the first adhesive linkage (11) top is infiltrated into decorative layer, and the second adhesive linkage (21) partial penetration is extremely In decorative layer, in functional coating (22) partial penetration to decorative layer.
2. laminate according to claim 1, it is characterised in that:The decorative layer (2) is paper wood, natural veneer, artificial Wood skin or plastic film.
3. laminate according to claim 1, it is characterised in that:The base material (1) is wood-base fibre and particle panel material, or non-wood fiber Wood-based plate, or inorganic plate.
4. laminate according to claim 1, it is characterised in that:The functional coating (22), the second adhesive linkage (21), One adhesive linkage (11) is acrylic system adhesive.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107696618A (en) * 2017-08-24 2018-02-16 中山易必固新材料科技有限公司 Laminated board and production process thereof
CN112354826A (en) * 2020-10-30 2021-02-12 江苏贝尔家居科技有限公司 Plastic floor and preparation method thereof
CN112387561A (en) * 2020-11-16 2021-02-23 江苏贝尔家居科技有限公司 Preparation method of PVC (polyvinyl chloride) floor and prepared PVC floor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107696618A (en) * 2017-08-24 2018-02-16 中山易必固新材料科技有限公司 Laminated board and production process thereof
CN112354826A (en) * 2020-10-30 2021-02-12 江苏贝尔家居科技有限公司 Plastic floor and preparation method thereof
CN112387561A (en) * 2020-11-16 2021-02-23 江苏贝尔家居科技有限公司 Preparation method of PVC (polyvinyl chloride) floor and prepared PVC floor

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