CN102922417A - Manufacturing technology for composite board - Google Patents
Manufacturing technology for composite board Download PDFInfo
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- CN102922417A CN102922417A CN2012104741691A CN201210474169A CN102922417A CN 102922417 A CN102922417 A CN 102922417A CN 2012104741691 A CN2012104741691 A CN 2012104741691A CN 201210474169 A CN201210474169 A CN 201210474169A CN 102922417 A CN102922417 A CN 102922417A
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- woodgrained paper
- base material
- composite board
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- paper
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Abstract
The invention discloses a manufacturing technology for a composite board. The manufacturing technology comprises the following steps: base material pre-processing step, removing dirt and dust from the surface of the base material; base material glue-coating step, coating liquid glue on the surface of the base material; grainy paper printing step, printing wood grain on the grainy paper; grainy paper gluing step, gluing the grainy paper on the base material coated by the liquid glue; and grainy paper painting step, coating ultraviolet curing paint on the grainy paper and shooting the grainy paper by ultraviolet for curing the paint. According to the manufacturing technology for the composite board, the grainy paper is printed for times at a high temperature, so that wood grain on the grainy paper is high in definition and third dimension and close to an effect of natural wood; and in addition, the ultraviolet curing paint is adopted on the surface of the grainy paper, so that the composite board is durable and environment-friendly.
Description
Technical field
The present invention relates to the sheet material field, relate in particular to the manufacturing process that a kind of energy is used for the composite board of furniture or floor manufacturing.
Background technology
Wooden boards has widely application at furniture and field, floor.Along with the lifting of environmental consciousness, the utilization of traditional natural timber is gradually reducing, and the substitute is various artificial composite boards.
Upholstery is more to consideration attractive in appearance, so the sheet material that uses of upholstery is pair higher with the requirement of outward appearance.For so that composite board has the outward appearance of natural timber as far as possible, usually can increase veneer on the surface of sheet material, veneer can present the texture of natural timber, so that composite board looks like natural timber.
The material of veneer has two kinds usually:
The first veneer is to adopt wooden skin, and the thickness of wooden skin is between 0.1～0.2 millimeter, and wooden skin is that natural timber is made, and is therefore consistent with natural timber in appearance.The decorative effect of wood tegument veener is better, but wet process be heated, be added to the technique more complicated need to wooden skin, and cost of manufacture is higher, and the applying degree of wooden skin and sheet material base material is relatively poor, peels off easily.
The second veneer is to adopt woodgrained paper, and the woodgrained paper cost is lower, and is easy to process.But the third dimension of woodgrained paper is poor, printing quality is poor, affects attractive in appearance.Can paint in the woodgrained paper surface, surface lacquer is not wear-resisting, not environmental protection.
Summary of the invention
The present invention is intended to propose a kind of preferably appearance effect that has, and compares again the use woodgrained paper of environmental protection as the manufacturing process of the composite board of veneer.
According to one embodiment of the invention, a kind of manufacturing process of composite board is proposed, comprise following step:
The base material pre-treatment step is carried out decontamination dust to substrate surface and is processed;
Base material gluing step, applying liquid glue on the surface of base material;
The woodgrained paper print steps, simulated grain on woodgrained paper;
The woodgrained paper adhesion step is bonded in woodgrained paper on the base material that is coated with liquid glue;
Woodgrained paper japanning step, coating ultraviolet light curing lacquer and use ultraviolet ray irradiation woodgrained paper are with solidified paint on woodgrained paper.
In one embodiment, the base material pre-treatment step comprises air-flow flushing process, current flushing process and dry run.Base material is plastics or Wood-plastic profiles.
In one embodiment, in the base material gluing step under 15 ℃～25 ℃ temperature applying liquid glue.
In one embodiment, the woodgrained paper print steps comprises that the mode progressively to heat up repeats the identical wood grain of printing 6 times at woodgrained paper.The temperature of 6 simulated grains is respectively: 120 ℃, 135 ℃, 150 ℃, 165 ℃, 180 ℃ and 195 ℃.
In one embodiment, use in the woodgrained paper adhesion step roll squeezer with the woodgrained paper roll-in to base material.
In one embodiment, the coating ultraviolet light curing lacquer at room temperature carries out on woodgrained paper, and coating speed is 10 meters of per seconds, and coating thickness is every square metre 20 gram.Use ultraviolet ray irradiation woodgrained paper to comprise with solidified paint and use ultraviolet lamp irradiation 20 seconds.
The manufacturing process of composite board of the present invention passes through the multiple high temp printing of woodgrained paper so that the definition of the wood grain on the woodgrained paper is high, third dimension is strong, can be near the effect of natural timber.Ultraviolet-cured paint, durable and environmental protection are used in the surface of woodgrained paper.
Description of drawings
Fig. 1 has disclosed the flow chart according to the manufacturing process of the composite board of one embodiment of the invention.
The specific embodiment
With reference to shown in Figure 1, Fig. 1 has disclosed the flow chart according to the manufacturing process of the composite board of one embodiment of the invention.As shown in Figure 1, the manufacturing process 100 of this composite board comprises following step:
102. the base material pre-treatment step is carried out decontamination dust to substrate surface and is processed.In one embodiment, base material pre-treatment step 102 comprises following several preprocessing process: air-flow flushing process, current flushing process and dry run, by the base material preliminary treatment spot on the substrate surface and dust are removed.In one embodiment, base material is plastics or Wood-plastic profiles.
104. base material gluing step, applying liquid glue on the surface of base material.In one embodiment, base material gluing step is to carry out under 15 ℃～25 ℃ temperature, can use glue spreader liquid glue to be coated on the surface of base material.
106. the woodgrained paper print steps, simulated grain on woodgrained paper.In one embodiment, woodgrained paper print steps 106 comprises that the mode progressively to heat up repeats the identical wood grain of printing 6 times at woodgrained paper.In one embodiment, the temperature of 6 simulated grains is respectively: 120 ℃, 135 ℃, 150 ℃, 165 ℃, 180 ℃ and 195 ℃, the temperature of printing raises successively.By intensification printing repeatedly, can be so that the wood grain on the woodgrained paper be more clear, third dimension is also stronger, and is more a lot of by force than definition and the third dimension of the woodgrained paper that uses in the prior art.
108. the woodgrained paper adhesion step is bonded in woodgrained paper on the base material that is coated with liquid glue.In one embodiment, use in the woodgrained paper adhesion step 108 roll squeezer with the woodgrained paper roll-in to base material.
110. woodgrained paper japanning step, coating ultraviolet light curing lacquer and use ultraviolet ray irradiation woodgrained paper are with solidified paint on woodgrained paper.In one embodiment, in the step 110 on woodgrained paper coating ultraviolet light curing lacquer at room temperature carry out, coating speed is 10 meters of per seconds, coating thickness is every square metre 20 gram.Use ultraviolet ray irradiation woodgrained paper to comprise with solidified paint and use ultraviolet lamp irradiation 20 seconds, so that ultraviolet-cured paint solidifies.Ultraviolet light cured paint (Ultraviolet Curing Paint) also claim light-initiated coating or photocureable coating.Impel decomposition of initiator after applying under the irradiation of ultraviolet light, produce free radical, cause the resin reaction, the instantaneous solidification film forming is the paint of environmental protection.
The manufacturing process of composite board of the present invention passes through the multiple high temp printing of woodgrained paper so that the definition of the wood grain on the woodgrained paper is high, third dimension is strong, can be near the effect of natural timber.Ultraviolet-cured paint, durable and environmental protection are used in the surface of woodgrained paper.
Claims (9)
1. the manufacturing process of a composite board is characterized in that, comprising:
The base material pre-treatment step is carried out decontamination dust to substrate surface and is processed;
Base material gluing step, applying liquid glue on the surface of base material;
The woodgrained paper print steps, simulated grain on woodgrained paper;
The woodgrained paper adhesion step is bonded in woodgrained paper on the base material that is coated with liquid glue;
Woodgrained paper japanning step, coating ultraviolet light curing lacquer and use ultraviolet ray irradiation woodgrained paper are with solidified paint on woodgrained paper.
2. the manufacturing process of composite board as claimed in claim 1 is characterized in that, described base material pre-treatment step comprises air-flow flushing process, current flushing process and dry run.
3. the manufacturing process of composite board as claimed in claim 1 is characterized in that, described base material is plastics or Wood-plastic profiles.
4. the manufacturing process of composite board as claimed in claim 1 is characterized in that, in the described base material gluing step under 15 ℃～25 ℃ temperature applying liquid glue.
5. the manufacturing process of composite board as claimed in claim 1 is characterized in that, described woodgrained paper print steps comprises that the mode progressively to heat up repeats the identical wood grain of printing 6 times at woodgrained paper.
6. the manufacturing process of composite board as claimed in claim 5 is characterized in that, the temperature of 6 simulated grains is respectively: 120 ℃, 135 ℃, 150 ℃, 165 ℃, 180 ℃ and 195 ℃.
7. the manufacturing process of composite board as claimed in claim 1 is characterized in that, use in the woodgrained paper adhesion step roll squeezer with the woodgrained paper roll-in to base material.
8. the manufacturing process of composite board as claimed in claim 1 is characterized in that, the coating ultraviolet light curing lacquer at room temperature carries out on woodgrained paper, and coating speed is 10 meters of per seconds, and coating thickness is every square metre 20 gram.
9. the manufacturing process of composite board as claimed in claim 8 is characterized in that, uses ultraviolet ray irradiation woodgrained paper to comprise with solidified paint and uses ultraviolet lamp irradiation 20 seconds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104741691A CN102922417A (en) | 2012-11-21 | 2012-11-21 | Manufacturing technology for composite board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104741691A CN102922417A (en) | 2012-11-21 | 2012-11-21 | Manufacturing technology for composite board |
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| CN102922417A true CN102922417A (en) | 2013-02-13 |
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| CN2012104741691A Pending CN102922417A (en) | 2012-11-21 | 2012-11-21 | Manufacturing technology for composite board |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105856841A (en) * | 2016-04-07 | 2016-08-17 | 王兆进 | Method for preparing grainy paper by utilizing high-speed digital grainy paper printer |
| CN107626551A (en) * | 2017-09-06 | 2018-01-26 | 程建平 | A kind of processing method of bentwood furniture surface wood effect |
| CN110561874A (en) * | 2019-09-19 | 2019-12-13 | 常州市天润木业有限公司 | preparation process of novel warm soft surface plate |
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| CN2339659Y (en) * | 1996-10-15 | 1999-09-22 | 项庆瑜 | Compossite solid-wood floor plate |
| CN1487161A (en) * | 2003-06-05 | 2004-04-07 | 英 宋 | High-bright composite PVC foor board |
| JP2007107255A (en) * | 2005-10-13 | 2007-04-26 | Matsushita Electric Works Ltd | Woody flooring |
| CN101289894A (en) * | 2007-04-20 | 2008-10-22 | 粤海装饰材料(中山)有限公司 | Composite floor and its processing method |
| CN101327698A (en) * | 2008-07-25 | 2008-12-24 | 东莞市大通家具材料有限公司 | Method for producing high-definition tridimensional environmental-protecting wood grain paper |
| CN101327477A (en) * | 2008-07-25 | 2008-12-24 | 东莞市大通家具材料有限公司 | Technique for processing wood grain paper using 'UV' lacquer |
| CN102259548A (en) * | 2010-05-28 | 2011-11-30 | 石汇玉 | High-emulation artificial stone plate made of stone and wood grain paper and product of high-emulation artificial stone plate |
-
2012
- 2012-11-21 CN CN2012104741691A patent/CN102922417A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2339659Y (en) * | 1996-10-15 | 1999-09-22 | 项庆瑜 | Compossite solid-wood floor plate |
| CN1487161A (en) * | 2003-06-05 | 2004-04-07 | 英 宋 | High-bright composite PVC foor board |
| JP2007107255A (en) * | 2005-10-13 | 2007-04-26 | Matsushita Electric Works Ltd | Woody flooring |
| CN101289894A (en) * | 2007-04-20 | 2008-10-22 | 粤海装饰材料(中山)有限公司 | Composite floor and its processing method |
| CN101327698A (en) * | 2008-07-25 | 2008-12-24 | 东莞市大通家具材料有限公司 | Method for producing high-definition tridimensional environmental-protecting wood grain paper |
| CN101327477A (en) * | 2008-07-25 | 2008-12-24 | 东莞市大通家具材料有限公司 | Technique for processing wood grain paper using 'UV' lacquer |
| CN102259548A (en) * | 2010-05-28 | 2011-11-30 | 石汇玉 | High-emulation artificial stone plate made of stone and wood grain paper and product of high-emulation artificial stone plate |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105856841A (en) * | 2016-04-07 | 2016-08-17 | 王兆进 | Method for preparing grainy paper by utilizing high-speed digital grainy paper printer |
| CN107626551A (en) * | 2017-09-06 | 2018-01-26 | 程建平 | A kind of processing method of bentwood furniture surface wood effect |
| CN107626551B (en) * | 2017-09-06 | 2020-12-01 | 程建平 | Processing method for solid wood effect on surface of bent wood furniture |
| CN110561874A (en) * | 2019-09-19 | 2019-12-13 | 常州市天润木业有限公司 | preparation process of novel warm soft surface plate |
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Application publication date: 20130213 |