CN207210284U - Full-automatic biofermentation heap turning over device - Google Patents
Full-automatic biofermentation heap turning over device Download PDFInfo
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- CN207210284U CN207210284U CN201721055815.5U CN201721055815U CN207210284U CN 207210284 U CN207210284 U CN 207210284U CN 201721055815 U CN201721055815 U CN 201721055815U CN 207210284 U CN207210284 U CN 207210284U
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- fermentation tank
- biofermentation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Abstract
It the utility model is related to a kind of full-automatic biofermentation heap turning over device, including fermentation tank, central processing unit, feed arrangement, drawing mechanism and turning machine；Feed arrangement will treat that fermentation materials are delivered in fermentation tank；Turning machine is placed in fermentation tank and the material in fermentation tank is carried out into turning operation or is delivered to the material in fermentation tank outside fermentation tank by drawing mechanism；Central processing unit is connected with feed arrangement, drawing mechanism and turning machine respectively.The utility model provides a kind of full process automatization of biofermentation, without manual operation and is suitable for the full-automatic biofermentation heap turning over device of scale of mass production.
Description
Technical field
The utility model belongs to organic fertilizer manufacturing technology field, is related to a kind of heap turning over device, more particularly to a kind of full-automatic
Biofermentation heap turning over device.
Background technology
The organic waste (containing animal wastes, municipal sludge etc.) that is abandoned among life, wherein having higher organic
Nutrition, it is the indispensable important component of plant growth.But the organic matter of original form does not pass through microbial action breaks,
Because molecular weight is larger, come in every shape, plant has no idea directly to absorb, it is necessary to is converted by microorganism decomposition, turns into plant
Absorbent humus could absorb.
Original fermentation is exactly arbitrarily to be deposited at one, appoints microorganism growth fermentation therein, but due to being lacked in material heap
Few oxygen, microbial reproduction are slow, also reduce nutrient content with anaerobic digestion once in a while；More modern use is common
Fermentation tank (space of cement wall closing, for stacking material), is then stirred using turning machine, so that material mix
Uniformly, oxygen can enter, but entering for material and goes out groove at groove, is required for forklift to remove coordinating operation, process efficiency is low, easily causes
A large amount of airborne dusts.The single forklift of turning machine function needs many batches of material point to be sent into fermentation tanks, while after fermenting, it is more again
Secondary carrying comes out, efficient under.
Sum it up, existing heap turning over device has the following disadvantages：
1) need forklift input and output material, efficient under；
2) forklift input and output material, airborne dust is also easy to produce, and ground is shed, and causes secondary pollution；
3) simple turning machine oxygen supply is limited, and turning machine energy consumption is raised, and should not frequently carry out turning operation；
4) bottom sets passage (or not having), for the higher material of thicker material particularly water content, the gas of passage
It is limited to flow penetration speed, easily causes and is crushed to death, supplies oxygen scope and ineffective.
Utility model content
In order to solve above-mentioned technical problem present in background technology, the utility model provides a kind of the complete of biofermentation
Cross process automation, without manual operation and be suitable for the full-automatic biofermentation heap turning over device of scale of mass production.
To achieve these goals, the utility model adopts the following technical scheme that：
A kind of full-automatic biofermentation heap turning over device, it is characterised in that：The full-automatic biofermentation heap turning over device includes
Fermentation tank, central processing unit, feed arrangement, drawing mechanism and turning machine；The feed arrangement will treat that fermentation materials are delivered to
In fermentation tank；The turning machine is placed in fermentation tank and the material in fermentation tank is carried out into turning operation or by the thing in fermentation tank
Material is delivered to outside fermentation tank by drawing mechanism；The central processing unit respectively with feed arrangement, drawing mechanism and turning
Machine is connected.
Above-mentioned full-automatic biofermentation heap turning over device also includes flexible aerator and is connected with flexible aerator
Source of the gas generating means；The flexible aerator connects with fermentation tank；The source of the gas generating means and central processing unit phase
Even.
Above-mentioned flexible aerator include mounting seat, oxygen level sensor, bolt, aeration telescopic pipes, soft breather pipe with
And pipeline driver；The source of the gas generating means are connected by soft breather pipe with aeration telescopic pipes；The aeration telescoping tube
Solarization air cap is offered in road side wall；The pipeline driver is connected with aeration telescopic pipes and drives aeration telescopic pipes to lift
Motion；The mounting seat is arranged on inside fermentation tank by bolt；The oxygen level sensor is arranged in mounting seat.
The flexible aerated conduit that above-mentioned flexible aerator also includes being arranged between aeration telescopic pipes and fermentation tank is close
Seal.
Above-mentioned source of the gas generating means include air compressor, heater, blender and main channel road；The centre
Reason device is connected with air compressor, heater and blender respectively；The air compressor passes through heater and blender
It is connected with main channel road；The main channel road is connected with flexible aerator.
Above-mentioned source of the gas generating means also include frequency-variable controller；The central processing unit passes through frequency-variable controller and air pressure
Contracting machine is connected.
Above-mentioned source of the gas generating means also include the one or more being arranged between main channel road and flexible aerator
Bypass line；When the bypass line is multiple, multiple bypass lines are parallel with one another.
Above-mentioned feed arrangement includes at the uniform velocity feeding machine, flexible Combination leather belt conveyer, cross conveyor and cloth conveying
Machine；Flexible Combination leather belt conveyer, cross conveyor and the distribution conveyor are successively set on the material of at the uniform velocity feeding machine
Output end；The fermentation tank is arranged on the material output end of distribution conveyor.
Above-mentioned drawing mechanism includes horizontal outfeed belt conveyor, outfeed belt conveyor drive cylinder and discharging by material conveyer；
The outfeed belt conveyor drive cylinder is connected with horizontal outfeed belt conveyor and drives horizontal outfeed belt conveyor to rotate；The turning machine
When material in fermentation tank is delivered to outside fermentation tank by drawing mechanism；The horizontal outfeed belt conveyor and discharging material feeding
Conveyer is successively set on the material output end of turning machine；The discharging is finally defeated by the material inside fermentation tank by material conveyer
Deliver to outside fermentation tank.
Above-mentioned fermentation tank includes fermentation groove floor and the fermentation tank exterior wall extended outward by fermentation groove floor outward flange
Body；The fermentation groove floor and fermentation tank exterior wall are internally formed inside fermentation tank；The turning machine is plate chain type turning machine.
The utility model has the advantages that：
The utility model provides a kind of full-automatic biofermentation heap turning over device, including fermentation tank, central processing unit, charging
Device, drawing mechanism and turning machine；Feed arrangement will treat that fermentation materials are delivered in fermentation tank；Turning machine is placed in fermentation tank
And the material in fermentation tank is subjected to turning operation or is delivered to the material in fermentation tank outside fermentation tank by drawing mechanism；
Central processing unit is connected with feed arrangement, drawing mechanism and turning machine respectively.Due to having the participation and control of central processing unit,
The process such as whole turning processes of the present utility model and material disengaging and the conveying of material internal oxygen is entirely to automate, effect
Rate is high, it is possible to achieve unattended；Reentrainment of dust caused by forklift carrying material is avoided to pollute；Bottom is equipped with flexible aeration tube,
Than the aeration mode of traditional small hole at bottom part, effect is more preferable, more directly；All devices are all controlled by central processing unit, and control is more smart
Really, fermentation time is shorter；Adapt to extensive organic matter fermentation operation.
Brief description of the drawings
Fig. 1 is the positive structure diagram of full-automatic biofermentation heap turning over device provided by the utility model；
Fig. 2 is the overlooking the structure diagram of full-automatic biofermentation heap turning over device provided by the utility model；
Fig. 3 is Fig. 2 A to structural representation；
Fig. 4 is the structural representation of aerator of stretching used by the utility model；
Fig. 5 is the structural representation of the used aeration telescopic pipes of the utility model；
Fig. 6 is Fig. 4 partial enlargement structural representation；
Fig. 7 is the framework connection signal of the control section for the full-automatic biofermentation heap turning over device that the utility model uses
Figure；
Wherein：
1- at the uniform velocity feeding machines；The flexible Combination leather belt conveyers of 2-；3- cross conveyors；4- distribution conveyors；5- turning machines；
6- transverse direction outfeed belt conveyors；61- outfeed belt conveyor drive cylinders；7- discharges by material conveyer；8- fermentation tanks；Outside 81- fermentation tanks
Wall；Inside 82- fermentation tanks；83- fermentation groove floors；9- stretches aerator；91- mounting seats；92- oxygen level sensors；93-
Bolt；94- is aerated telescopic pipes；The soft breather pipes of 95-；96- pipeline drivers；The sealing ring of the flexible aerated conduits of 97-.
Embodiment
Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 7, the utility model provides a kind of full-automatic biofermentation heap turning over device, should
Full-automatic biofermentation heap turning over device includes fermentation tank 8, central processing unit, feed arrangement, drawing mechanism and turning machine 5；Enter
Material device will treat that fermentation materials are delivered in fermentation tank 8；Turning machine 5 is placed in fermentation tank 8 and carries out the material in fermentation tank 8
Turning operates or is delivered to the material in fermentation tank 8 outside fermentation tank 8 by drawing mechanism；Central processing unit respectively with charging
Device, drawing mechanism and turning machine 5 are connected.
Referring to Fig. 4, Fig. 5, Fig. 6 and Fig. 7, full-automatic biofermentation heap turning over device provided by the utility model also includes
Flexible aerator 9 and the source of the gas generating means being connected with flexible aerator 9；Flexible aerator 9 and the phase of fermentation tank 8
Insertion；Source of the gas generating means are connected with central processing unit.Flexible aerator 9 includes mounting seat 91, oxygen level sensor 92, spiral shell
Bolt 93, aeration telescopic pipes 94, soft breather pipe 95 and pipeline driver 96；Source of the gas generating means are by soft breather pipe 95 with exposing
Gas telescopic pipes 94 are connected；Solarization air cap is offered in the aeration side wall of telescopic pipes 94；Pipeline driver 96 and aeration telescoping tube
Road 94 is connected and drives aeration telescopic pipes 94 to move up and down；Mounting seat 91 is arranged on inside fermentation tank 8 by bolt 93；Oxygen
Content level sensor 92 is arranged in mounting seat 91.Flexible aerator 9 also includes being arranged on aeration telescopic pipes 94 and fermentation tank 8
Between flexible aerated conduit sealing ring 97.Oxygen level sensor 92 is used for detection cell bottom oxygen content, during numerical value is sent to
Central processor.
Referring to Fig. 7, used by the utility model source of the gas generating means include air compressor, heater, blender with
And main channel road；Central processing unit is connected with air compressor, heater and blender respectively；Air compressor is by adding
Hot device and blender are connected with main channel road；Main channel road is connected with flexible aerator 9.Source of the gas generating means are also wrapped
Include frequency-variable controller；Central processing unit is connected by frequency-variable controller with air compressor.Source of the gas generating means also include setting
One or more bypass lines between main channel road and flexible aerator 9；When bypass line is multiple, multiple branch roads
Pipeline is parallel with one another.
Referring to Fig. 1, Fig. 2 and Fig. 3, the feed arrangement that the utility model uses includes at the uniform velocity feeding machine 1, flexible combination skin
Band conveyer 2, cross conveyor 3 and distribution conveyor 4；Flexible Combination leather belt conveyer 2, cross conveyor 3 and cloth
Conveyer 4 is successively set on the material output end of at the uniform velocity feeding machine 1；Fermentation tank 8 is arranged on the material output of distribution conveyor 4
End.
Referring to Fig. 1 and Fig. 2, drawing mechanism includes horizontal outfeed belt conveyor 6, discharging conveying used by the utility model
Machine drive cylinder 61 and discharging are by material conveyer 7；Outfeed belt conveyor drive cylinder 61 is connected and driven with horizontal outfeed belt conveyor 6
Horizontal outfeed belt conveyor 6 is moved to rotate；Material in fermentation tank 8 is delivered to outside fermentation tank 8 by turning machine 5 by drawing mechanism
When；Horizontal outfeed belt conveyor 6 and discharging are successively set on the material output end of turning machine 5 by material conveyer 7；The material feeding that discharges is defeated
Material of the machine 7 most at last inside fermentation tank 8 is sent to be delivered to outside fermentation tank 8.
Referring to Fig. 2 and Fig. 4, the utility model fermentation tank 8 include fermentation groove floor 83 and by fermentation groove floor 83 outside
The fermentation tank exterior wall 81 that edge extends outward；Fermentation groove floor 83 and fermentation tank exterior wall 81 are internally formed in fermentation tank
Portion 82；Turning machine 5 is plate chain type turning machine.
Flexible Combination leather belt conveyer 2 includes telescopic conveyer and fixed conveyer.
Cross conveyor 3 is synchronized with the movement together with distribution conveyor 4 on fermentation tank, ensures that material is fed to cloth conveying
Above machine 4, its motion is identical with the speed that distribution conveyor 4 moves along fermentation tank length direction by central processing unit control,
Fermentation tank length direction is the left and right directions in upper figure.Distribution conveyor 4 can be on the track below distribution conveyor 4 on
Lower motion, the i.e. direction perpendicular to fermentation slot length, and material being uniformly sent in wider fermentation tank with rotating
Portion is everywhere.
Turning machine 5 is plate chain type turning machine, and bottom belt crushes hobboing cutter, and internal caking materials, turning are crushed during turning
Machine is controlled by central processing unit, can be carried out with optimal speed most suitable when according to temperature, humidity, oxygen content etc.
Turning operation.
Horizontal outfeed belt conveyor 6 is controlled by central processing unit, is driven by outfeed belt conveyor drive cylinder 61, when discharging conveys
When machine drive cylinder 61 is retracted, belt feeder is fallen close to turning machine, material from the plate chain above turning machine, just falls on conveying skin
Take, then go out fermentation tank by conveyor belts, complete discharging process；When only needing turning operation, oil cylinder stretches out, and this discharging is defeated
Machine is sent directly to be dropped away from turning machine, material in fermentation tank.
Discharging is arranged that material is fallen above horizontal outfeed belt conveyor 6 by material conveyer 7 along fermentation tank length direction,
No matter horizontal outfeed belt conveyor 6 where, due to discharge it is very long by material conveyer 7, so material can all fall all the time
Material is gone by above material conveyer 7 so as to be discharged to be transported to suitable position by material conveyer 7.
Running of the present utility model is：Material is admitted at the uniform velocity in feeding machine 1, or other devices are directly connected to
Above flexible Combination leather belt conveyer 2, then by and be transported to above its telescopic belt, then thus extendable conveyor is (servo-actuated
Mode and cross conveyor 3 move together) send material to above cross conveyor 3, cross conveyor 3 is finally defeated material
It is sent to above distribution conveyor 4, the uniform discharging to wider area in fermentation tank is completed by distribution conveyor 4.Cross conveyor 3
With the moderate relative remains stationary of distribution conveyor 4, cross conveyor 3 and distribution conveyor 4 can be transported synchronously along left and right directions
It is dynamic.
Aeration telescopic pipes be stainless steel or other anti-corrosion materials, above along the circumferential direction uniform numerous apertures, air-flow with
Certain flow and pressure come out from small hole injection, supply oxygen needed for ambient microorganisms, gas injection is that pipeline can drive in pipeline
Under the driving of dynamic device 96, certain length is stretched out upwards, and the material oxygen supplied in the range of certain thickness, this oozes out length also by
Central processor controls.Soft breather pipe 95 ensures aeration telescopic pipes 94 when flexible, and continuous air-flow is supplied all the time.Flexible aeration
The sealing ring 97 of pipeline prevents material from sandwiching pipeline with the gap of bottom of pond portion mechanism, causing motility dysfunction.
All signal volume collections are all transferred to center control central processing unit, and supply gas pressure, stream are adjusted by central processing unit
Amount, temperature and the nutritional ingredient for spraying into atomization, supply fermentation process together.Simultaneously during large area, turning machine can be controlled to realize
Large area turning operation (or discharging operation), in addition, the control of cloth (charging) is also controlled by center control central processing unit,
Uniform distribution.
Claims (10)
- A kind of 1. full-automatic biofermentation heap turning over device, it is characterised in that：The full-automatic biofermentation heap turning over device includes hair Ferment groove (8), central processing unit, feed arrangement, drawing mechanism and turning machine (5)；The feed arrangement will treat that fermentation materials are defeated Deliver in fermentation tank (8)；The turning machine (5) is placed in fermentation tank (8) and the material in fermentation tank (8) is carried out into turning operation Or the material in fermentation tank (8) is delivered to fermentation tank (8) outside by drawing mechanism；The central processing unit respectively with charging Device, drawing mechanism and turning machine (5) are connected.
- 2. full-automatic biofermentation heap turning over device according to claim 1, it is characterised in that：The full-automatic biofermentation Heap turning over device also includes flexible aerator (9) and the source of the gas generating means being connected with flexible aerator (9)；It is described to stretch Contracting aerator (9) connects with fermentation tank (8)；The source of the gas generating means are connected with central processing unit.
- 3. full-automatic biofermentation heap turning over device according to claim 2, it is characterised in that：The flexible aerator (9) include mounting seat (91), oxygen level sensor (92), bolt (93), aeration telescopic pipes (94), soft breather pipe (95) and Pipeline driver (96)；The source of the gas generating means are connected by soft breather pipe (95) with aeration telescopic pipes (94)；It is described Solarization air cap is offered in aeration telescopic pipes (94) side wall；The pipeline driver (96) is connected simultaneously with aeration telescopic pipes (94) Driving aeration telescopic pipes (94) move up and down；The mounting seat (91) is arranged on fermentation tank (8) inside by bolt (93)； The oxygen level sensor (92) is arranged in mounting seat (91).
- 4. full-automatic biofermentation heap turning over device according to claim 3, it is characterised in that：The flexible aerator (9) the flexible aerated conduit sealing ring (97) being arranged between aeration telescopic pipes (94) and fermentation tank (8) is also included.
- 5. the full-automatic biofermentation heap turning over device according to Claims 2 or 3 or 4, it is characterised in that：The source of the gas generation Device includes air compressor, heater, blender and main channel road；The central processing unit compresses with air respectively Machine, heater and blender are connected；The air compressor is connected by heater and blender with main channel road；Institute Main channel road is stated with flexible aerator (9) to be connected.
- 6. full-automatic biofermentation heap turning over device according to claim 5, it is characterised in that：The source of the gas generating means are also Including frequency-variable controller；The central processing unit is connected by frequency-variable controller with air compressor.
- 7. full-automatic biofermentation heap turning over device according to claim 6, it is characterised in that：The source of the gas generating means are also Including the one or more bypass lines being arranged between main channel road and flexible aerator (9)；The bypass line is When multiple, multiple bypass lines are parallel with one another.
- 8. full-automatic biofermentation heap turning over device according to claim 7, it is characterised in that：The feed arrangement includes even Fast feeding machine (1), flexible Combination leather belt conveyer (2), cross conveyor (3) and distribution conveyor (4)；The flexible combination Belt conveyor (2), cross conveyor (3) and distribution conveyor (4) are successively set on the material output of at the uniform velocity feeding machine (1) End；The fermentation tank (8) is arranged on the material output end of distribution conveyor (4).
- 9. full-automatic biofermentation heap turning over device according to claim 8, it is characterised in that：The drawing mechanism includes horizontal stroke To outfeed belt conveyor (6), outfeed belt conveyor drive cylinder (61) and discharging by material conveyer (7)；The outfeed belt conveyor drives Dynamic oil cylinder (61) is connected with horizontal outfeed belt conveyor (6) and drives horizontal outfeed belt conveyor (6) to rotate；The turning machine (5) will Material in fermentation tank (8) by drawing mechanism be delivered to fermentation tank (8) it is outside when；The horizontal outfeed belt conveyor (6) and Discharging is successively set on the material output end of turning machine (5) by material conveyer (7)；It is described to discharge by material conveyer (7) most at last It is outside that the internal material of fermentation tank (8) is delivered to fermentation tank (8).
- 10. full-automatic biofermentation heap turning over device according to claim 9, it is characterised in that：The fermentation tank (8) includes Ferment groove floor (83) and the fermentation tank exterior wall (81) extended outward by fermentation groove floor (83) outward flange；The fermentation Groove floor (83) and fermentation tank exterior wall (81) are internally formed inside fermentation tank (82)；The turning machine (5) is that plate chain type turns over Heap machine.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721055815.5U CN207210284U (en) | 2017-08-23 | 2017-08-23 | Full-automatic biofermentation heap turning over device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721055815.5U CN207210284U (en) | 2017-08-23 | 2017-08-23 | Full-automatic biofermentation heap turning over device |
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| CN207210284U true CN207210284U (en) | 2018-04-10 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114591105A (en) * | 2022-04-02 | 2022-06-07 | 宁德市海星生物科技有限公司 | Biological organic fertilizer and production process thereof |
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2017
- 2017-08-23 CN CN201721055815.5U patent/CN207210284U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114591105A (en) * | 2022-04-02 | 2022-06-07 | 宁德市海星生物科技有限公司 | Biological organic fertilizer and production process thereof |
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