CN114591105A - Biological organic fertilizer and production process thereof - Google Patents
Biological organic fertilizer and production process thereof Download PDFInfo
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- CN114591105A CN114591105A CN202210350929.1A CN202210350929A CN114591105A CN 114591105 A CN114591105 A CN 114591105A CN 202210350929 A CN202210350929 A CN 202210350929A CN 114591105 A CN114591105 A CN 114591105A
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- 239000003895 organic fertilizer Substances 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000000855 fermentation Methods 0.000 claims abstract description 118
- 230000004151 fermentation Effects 0.000 claims abstract description 118
- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 239000000463 material Substances 0.000 claims abstract description 49
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 33
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 33
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 33
- 241001330002 Bambuseae Species 0.000 claims abstract description 31
- 239000011425 bamboo Substances 0.000 claims abstract description 31
- 238000002156 mixing Methods 0.000 claims abstract description 28
- 230000000694 effects Effects 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 13
- 230000008569 process Effects 0.000 claims abstract description 11
- 239000000203 mixture Substances 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims description 54
- 238000013329 compounding Methods 0.000 claims description 16
- 238000007790 scraping Methods 0.000 claims description 11
- 238000010030 laminating Methods 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 4
- 238000005192 partition Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 230000006978 adaptation Effects 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- 241000826860 Trapezium Species 0.000 claims 1
- 230000002349 favourable effect Effects 0.000 abstract description 4
- 102000018997 Growth Hormone Human genes 0.000 abstract description 2
- 108010051696 Growth Hormone Proteins 0.000 abstract description 2
- 150000001413 amino acids Chemical class 0.000 abstract description 2
- 239000000122 growth hormone Substances 0.000 abstract description 2
- 230000001737 promoting effect Effects 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 239000004033 plastic Substances 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 241000209128 Bambusa Species 0.000 description 2
- 239000003337 fertilizer Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F5/00—Fertilisers from distillery wastes, molasses, vinasses, sugar plant or similar wastes or residues, e.g. from waste originating from industrial processing of raw material of agricultural origin or derived products thereof
- C05F5/002—Solid waste from mechanical processing of material, e.g. seed coats, olive pits, almond shells, fruit residue, rice hulls
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/964—Constructional parts, e.g. floors, covers or doors
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/964—Constructional parts, e.g. floors, covers or doors
- C05F17/971—Constructional parts, e.g. floors, covers or doors for feeding or discharging materials to be treated; for feeding or discharging other material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Abstract
The invention discloses a biological organic fertilizer and a production process thereof, which comprises the steps of conveying crushed bamboo and bamboo shoot shells into a mixing mechanism through a conveying mechanism; uniformly mixing the bamboo and the bamboo shoot shells through a mixing mechanism and conveying the mixture into a fermentation mechanism; the bamboo and the bamboo shoot shells are heated and fermented for 20 days in the fermentation mechanism, and meanwhile, in the fermentation process, the stack turning mechanism is used for turning stacks. The biological organic fertilizer produced by the process adopts pure natural bamboo materials, does not contain chemical components, is safe and environment-friendly, contains growth hormone and weak amino acid, is favorable for promoting the growth of crops, can fully mix and scatter the materials through the arrangement of a turning mechanism, improves the fermentation effect, and is favorable for popularization and use.
Description
Technical Field
The invention relates to the technical field of production of biological organic fertilizers, and particularly relates to a biological organic fertilizer and a production process thereof.
Background
More than 90% of bamboo forests are wasted, in order to utilize bamboos, at present, the bamboos are mostly processed into organic fertilizers, bamboo raw materials need to be fermented during processing, and the bamboo raw materials need to be turned and piled in order to ensure the fermentation effect;
the existing pile turning mode is carried out through a pile turning machine, but the existing pile turning machine can only stir and mix materials when in operation, the materials piled up at the bottom can still be deposited at the bottom, the whole fermentation effect of the materials is not facilitated, the practicability is not strong, the use requirements of people cannot be met, the defects existing in the prior art are considered, the pile turning machine is necessary to be further improved, the pile turning machine is enabled to have more practicability, and the practical use condition can be met.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art or the related art.
Therefore, the invention aims to provide a biological organic fertilizer and a production process thereof.
The invention provides a production process of a biological organic fertilizer, which comprises the following steps:
firstly, conveying the crushed bamboo and bamboo shoot shells into a mixing mechanism through a conveying mechanism;
secondly, uniformly mixing the bamboo and the bamboo shoot shells through a mixing mechanism and conveying the mixture into a fermentation mechanism;
and thirdly, heating the bamboo and the bamboo shoot shells in the fermentation mechanism, fermenting for 20 days, and turning the piles through a pile turning mechanism in the fermentation process.
Further, conveying mechanism includes a plurality of auger delivery wares, and has seted up the blown down tank on auger delivery ware's the barrel, welded connection has a set of riser on auger delivery ware's the barrel outer wall, and two riser bearing swing joint have the torsional spring pivot, the laminating of blown down tank bottom has the gasket, and the one end of gasket convolutes and is fixed in the torsional spring pivot, the laminating of gasket both sides has spacing, and just spacing welded fastening is on auger delivery ware's the barrel outer wall, spacing section is "L" shape structure.
Further, compounding mechanism is including the compounding casing, and the bolt fastening has the third motor on the compounding casing lateral wall, bearing swing joint has a set of agitator, two on the compounding casing wall body the equal bayonet lock of one end of agitator is fixed with the third gear, and the third gear on two agitators meshes mutually to one of them agitator one end and third motor output shaft key-type connection, the bottom welded connection of compounding casing has the discharging pipe, and compounding casing inside wall welded connection has the connecting rod, the top and the gasket one end welded connection of connecting rod.
Furthermore, the fermentation mechanism comprises a first fermentation tank and a second fermentation tank, one end of the first fermentation tank is inserted into the second fermentation tank, a separation column is fixed on the bottom wall of one end of the first fermentation tank, which faces the second fermentation tank, a bottom plate is fixed on the bottom of the first fermentation tank through bolts, a fixing strip and a straight rack are fixed on the bottom surface of the second fermentation tank through bolts, the inner wall of the second fermentation tank is attached to the outer wall of the first fermentation tank, a first motor is fixed on the bottom plate through bolts, a first gear meshed with the spur rack is fixed on a bayonet lock on an output shaft of the first motor, a first sliding rail is welded and connected on the top surface of one end of the fixed strip, a first sliding groove matched with the first sliding rail is arranged on the bottom surface of the bottom plate, and bottom plate bottom surface welded connection has the guide block, first slide rail inserts to first sliding tray in, set up the hole groove that is used for the spur rack to penetrate on the guide block.
Further, the turning mechanism comprises a fixed block, the fixed block is positioned in the first fermentation tank, a movable belt is sleeved on the fixed block, a groove is formed in the upper wall body of the fixed block, a hopper is arranged on the outer wall of the movable belt, a rubber rack is fixedly bonded on the inner wall of the movable belt, the rubber rack is embedded into the groove and is meshed with a second gear, a second gear is fixed on a first transmission shaft through a clamping pin, the first transmission shaft penetrates through a third vertical plate and is movably connected with a third vertical plate bearing, one end of the first transmission shaft is in key connection with a second motor output shaft, a second motor bolt is fixed on the side wall of the fixed block, the third vertical plate is in welded connection with the top wall of the fixed block, the hopper comprises a connecting plate and a scraping plate, the connecting plate is in welded connection with the outer wall of the movable belt, and the connecting plate is in vertical welded connection with the scraping plate, the section of the scraping plate is of a trapezoidal structure.
Furthermore, a group of fourth risers and a group of fifth risers are respectively fixed on the top walls of two sides of the first fermentation tank through bolts, a first screw rod and a second screw rod are movably connected between the two fourth risers through a bearing, a guide rod is welded between the two fifth risers, a fourth gear is fixed on a bayonet lock at one end of the first screw rod, a fifth gear is fixed on a bayonet lock at one end of the second screw rod, the fourth gear is meshed with the sixth gear, the bayonet lock of the sixth gear is fixed at one end of a transmission cylinder, a seventh gear meshed with the fifth gear is fixed on a bayonet lock at the other end of the transmission cylinder, a second transmission shaft penetrates into the transmission cylinder, a locking bolt is connected on the wall body of the transmission cylinder through threads and tightly abuts against the outer wall of the second transmission shaft, one end of the second transmission shaft is connected with an output shaft of a fourth motor through a key, and the other end of the second transmission shaft is movably connected with the bearing of the outer wall of the first fermentation tank, and the fourth motor is fixed on the side wall of the first fermentation tank through bolts.
Further, welded connection has second riser and locating plate on the diapire of compounding casing, and offers the through-hole that is used for the second lead screw to penetrate on the second riser to first lead screw passes and with second riser threaded connection from the second riser, the guide bar passes and with locating plate sliding connection from the locating plate.
Further, the equal welded connection of fixed block both sides lateral wall has the second sliding rail, and the first fermentation vat inner wall set up with the second sliding tray of second sliding rail looks adaptation, fixed block lateral wall welded connection has the diaphragm, and the second lead screw wear out from the diaphragm wall body and rather than threaded connection, the second sliding rail inserts to the second sliding tray in.
Further, gasket and activity area are stainless steel material, and both thickness are 0.5mm, and the gasket width is greater than the blown down tank width to be welded connection between gasket and the torsional spring pivot, the activity takes inner wall and the laminating of fixed block lateral wall, and rubber rack, recess and activity area longitudinal section all are "O" shape structure, fixed block and activity take the width unanimous, and the laminating of fixed block both sides and first fermentation vat inner wall to the fixed block height is greater than first fermentation vat height.
A biological organic fertilizer is prepared by the above production process.
The production process of the biological organic fertilizer has the beneficial effects that:
the fermentation device comprises a conveying mechanism, a mixing mechanism, a fermentation mechanism and a pile turning mechanism, wherein the conveying mechanism can convey crushed materials into the mixing mechanism, and the mixing mechanism can horizontally move on the fermentation mechanism, so that the materials can be uniformly conveyed into the fermentation mechanism during horizontal movement, and the subsequent fermentation effect is ensured;
the fermentation mechanism consists of a first fermentation tank and a second fermentation tank, the first fermentation tank and the second fermentation tank are combined into a whole during fermentation, and when the pile turning operation is required, the second fermentation tank moves horizontally, so that a containing cavity can be formed by the second fermentation tank and the first fermentation tank;
turning over heap mechanism including fixed block and movable belt, the fixed block can be at fermentation mechanism internal horizontal migration, and at the removal in-process, the movable belt can rotate on the fixed block, the movable belt still is provided with the hopper on it, the hopper can be along with the synchronous rotation of movable belt like this, and can send into the material in the first fermentation pond to the appearance intracavity of second fermentation vat and first fermentation vat formation, when realizing the material transfer, can break up the material in the first fermentation vat, and can overturn the material of deposit in the bottom, ensure that the material fermentation is even, the fermentation effect has been guaranteed, therefore, the clothes hanger is strong in practicability.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic view of the exploded structure of the auger and the sealing plate of the present invention;
FIG. 3 is a schematic top view of the mixing housing of the present invention;
FIG. 4 is a schematic side view of the mixing housing and the first fermentation tank of the present invention;
FIG. 5 is a schematic view of the explosion structure of the first fermentation tank according to the present invention;
FIG. 6 is a schematic perspective view of a second fermentation tank according to the present invention;
FIG. 7 is a schematic view of the exploded structure of the fixed block and the movable belt of the present invention;
FIG. 8 is a side view of the longitudinal structure of the fixed block and the movable belt of the present invention;
FIG. 9 is an enlarged view of point A of FIG. 1 according to the present invention;
fig. 10 is an enlarged schematic view of point B in fig. 1 according to the present invention.
In the figure: 1. a screw conveyor; 2. a discharge chute; 3. a first vertical plate; 4. a torsion spring shaft; 5. sealing the sheet; 6. a mixing shell; 7. a second vertical plate; 8. positioning a plate; 9. a connecting rod; 10. a first fermentation tank; 11. a second fermentation tank; 12. separating the columns; 13. a base plate; 14. a fixing strip; 15. straight rack; 16. a first motor; 17. a first sliding rail; 18. a guide block; 19. a hole groove; 20. a fixed block; 21. a movable belt; 22. a groove; 23. a rubber rack; 24. a second gear; 25. a first drive shaft; 26. a third vertical plate; 27. a second motor; 28. a third motor; 29. a stirrer; 30. a third gear; 31. a fourth vertical plate; 32. a fifth vertical plate; 33. a first lead screw; 34. a guide bar; 35. a fourth gear; 36. a fifth gear; 37. a sixth gear; 38. a transmission cylinder; 39. a seventh gear; 40. a fourth motor; 41. a through hole; 42. a second sliding rail; 43. a transverse plate; 44. a second sliding groove; 45. a second lead screw; 46. a hopper; 47. a second drive shaft; 48. a limiting strip; 49. a connecting plate; 50. and a scraping plate.
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, a more particular description of the invention will be rendered by reference to the appended drawings, which are illustrated in the appended drawings. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and therefore the scope of the present invention is not limited by the specific embodiments disclosed below.
Referring to fig. 1-10, the present invention provides a technical solution: a biological organic fertilizer and a production process thereof comprise the following steps:
firstly, conveying the crushed bamboo and bamboo shoot shells into a mixing mechanism through a conveying mechanism;
secondly, uniformly mixing the bamboo and the bamboo shoot shells through a mixing mechanism and conveying the mixture into a fermentation mechanism;
and thirdly, heating the bamboo and the bamboo shoot shells in a fermentation mechanism, fermenting for 20 days by using special mixed biological bacteria, and turning the bamboo and the bamboo shoot shells by a turning mechanism in the fermentation process.
The biological organic fertilizer produced by the process adopts pure natural bamboo materials, does not contain chemical components, is safe and environment-friendly, contains growth hormone and weak amino acid, is favorable for promoting the growth of crops, can fully mix and scatter the materials through the arrangement of a turning mechanism, improves the fermentation effect, and is favorable for popularization and use.
Conveying mechanism includes a plurality of auger delivery 1, and the blown down tank 2 has been seted up on auger delivery 1's the barrel, welded connection has a set of riser 3 on auger delivery 1's the barrel outer wall, and 3 bearing swing joint of two risers has torsional spring pivot 4, 2 bottoms laminating of blown down tank have gasket 5, and the one end of gasket 5 is convoluteed and is fixed in on torsional spring pivot 4, 5 both sides laminating of gasket have spacing 48, and spacing 48 welded fastening is on auger delivery 1's the barrel outer wall, spacing 48 sections are "L" shape structure, auger delivery 1 comprises barrel and the hob that is located the barrel, the hob is when rotating, can promote the material at the inside removal of barrel through the screw blade on it, can realize automatic feed like this, the material is when removing, can fall out through blown down tank 2, the ejection of compact of being convenient for.
The mixing mechanism comprises a mixing shell 6, a third motor 28 is fixed on the side wall of the mixing shell 6 through a bolt, a group of stirrers 29 are movably connected on the wall body of the mixing shell 6 through a bearing, one end of each stirrer 29 is fixed with a third gear 30 through a bayonet lock, the third gears 30 on the two stirrers 29 are meshed, one end of one stirrer 29 is in key connection with an output shaft of the third motor 28, the bottom of the mixing shell 6 is in welded connection with a discharge pipe, the inner side wall of the mixing shell 6 is in welded connection with a connecting rod 9, the top end of the connecting rod 9 is in welded connection with one end of a sealing sheet 5, materials falling out through the discharge groove 2 can fall into the mixing shell 6, the third motor 28 can be connected into a power supply and drive the third motor 28 to run, the third motor 28 can drive the stirrer 29 connected with the third motor to axially rotate, and the stirrer 29 can drive the other stirrer 29 to rotate through the third gear 30, two stirrers 29 cooperate each other like this, can be with material misce bene, and the material after the mixture can fall out through the discharging pipe.
The fermentation mechanism comprises a first fermentation tank 10 and a second fermentation tank 11, one end of the first fermentation tank 10 is inserted into the second fermentation tank 11, a partition column 12 is fixed on the bottom wall of one end of the first fermentation tank 10 facing to the second fermentation tank 11 through a bolt, a bottom plate 13 is fixed on the bottom of the first fermentation tank 10 through a bolt, a fixing strip 14 and a spur rack 15 are fixed on the bottom surface of the second fermentation tank 11 through a bolt, the inner wall of the second fermentation tank 11 is attached to the outer wall of the first fermentation tank 10, a first motor 16 is fixed on the bottom plate 13 through a bolt, a first gear meshed with the spur rack 15 is fixed on a clamping pin on an output shaft of the first motor 16, a first sliding rail 17 is welded and connected on the top surface of one end of the fixing strip 14, a first sliding groove matched with the first sliding rail 17 is formed on the bottom surface of the bottom plate 13, a guide block 18 is welded and connected on the bottom surface of the bottom plate 13, the first sliding rail 17 is inserted into the first sliding groove, a hole 19 for the spur rack 15 to penetrate into is formed on the guide block 18, the material falling from the discharging pipe can fall into the first fermentation tank 10 and can be fermented in the first fermentation tank 10, in order to improve the fermentation effect, the material needs to be turned, before turning, the first motor 16 is connected with a power supply and drives the first motor to operate, the first motor 16 can drive the first gear on the first motor to axially rotate, the first gear can drive the straight rack 15 to horizontally move on the guide block 18 along the hole groove 19 through the meshing action with the straight rack 15, when the straight rack 15 moves, the second fermentation tank 11 can be driven to move, the fixed strip 14 can horizontally move in the first sliding groove through the first sliding track 17, the first sliding track 17 and the first sliding groove are in a strip shape, the section is in a T shape, and further, through the arrangement of the fixed strip 14, the second fermentation tank 11 can be ensured when moving, the stability is good, the first motor 16 is a forward and reverse rotation motor, so that the second fermentation tank 11 can be driven to horizontally reciprocate.
The turning mechanism comprises a fixed block 20, the fixed block 20 is positioned in the first fermentation tank 10, a movable belt 21 is sleeved on the fixed block 20, a groove 22 is formed in the upper wall body of the fixed block 20, a hopper 46 is arranged on the outer wall of the movable belt 21, a rubber rack 23 is fixedly bonded on the inner wall of the movable belt 21, the rubber rack 23 is embedded into the groove 22, the rubber rack 23 is meshed with a second gear 24, a bayonet of the second gear 24 is fixed on a first transmission shaft 25, the first transmission shaft 25 penetrates through a third vertical plate 26 and is movably connected with a bearing of the third vertical plate 26, one end of the first transmission shaft 25 is in key connection with an output shaft of a second motor 27, the second motor 27 is fixed on the side wall of the fixed block 20 through a bolt, the third vertical plate 26 is in welded connection with the top wall of the fixed block 20, the bottom surface of the movable belt 21 is attached to the top surface of the separation column 12, and thus the fixed block 20, the movable belt 21 and the separation column 12 form a partition, and can form a main containing cavity with enclosing between the inner wall of the first fermentation tank 10 for placing materials and fermenting the materials, and there is a space between the movable belt 21 and the bottom wall of the first fermentation tank 10, thus avoiding the collision between the hopper 46 on the movable belt 21 and the bottom wall of the first fermentation tank 10 when rotating, after the second fermentation tank 11 moves, the partition formed by the three and the inner wall of the second fermentation tank 11 form a secondary containing cavity, which is convenient for the development of the subsequent turning operation, when turning, the second motor 27 can be electrified to operate, the second motor 27 can drive the first transmission shaft 25 to axially rotate on the third riser 26, the first transmission shaft 25 can drive the second gear 24 thereon to rotate, because the second gear 24 is meshed with the rubber rack 23, the rubber rack 23 can be driven to rotate in the groove 22, and the rubber rack 23 can drive the movable belt 21 to rotate on the fixed block 20, when the movable belt 21 rotates, the hopper 46 on the movable belt can be driven to rotate, the hopper 46 can load materials and pour the materials into the auxiliary containing cavity formed by the enclosing, the materials can be turned, and the turning efficiency can be improved due to the fact that the plurality of hoppers 46 are arranged.
A group of fourth vertical plates 31 and a group of fifth vertical plates 32 are respectively fixed on the top walls of two sides of the first fermentation tank 10 by bolts, a first screw rod 33 and a second screw rod 45 are movably connected between the two fourth vertical plates 31 by a bearing, a guide rod 34 is welded between the two fifth vertical plates 32, a bayonet lock at one end of the first screw rod 33 is fixed with a fourth gear 35, a bayonet lock at one end of the second screw rod 45 is fixed with a fifth gear 36, the fourth gear 35 is meshed with the sixth gear 37, the bayonet lock of the sixth gear 37 is fixed at one end of a transmission cylinder 38, a seventh gear 39 meshed with the fifth gear 36 is fixed at the bayonet lock at the other end of the transmission cylinder 38, a second transmission shaft 47 penetrates through the transmission cylinder 38, a locking bolt is connected on the wall body of the transmission cylinder 38 by a thread, the locking bolt is tightly abutted against the outer wall of the second transmission shaft 47, one end of the second transmission shaft 47 is connected with an output shaft key of a fourth motor 40, and the other end of the second transmission shaft 47 is movably connected with the bearing on the outer wall of the first fermentation tank 10, the fourth motor 40 is fixed on the side wall of the first fermentation tank 10 by bolts, the bottom wall of the mixing shell 6 is connected with a second vertical plate 7 and a positioning plate 8 in a welding manner, a through hole 41 for a second screw rod 45 to penetrate is formed in the second vertical plate 7, a first screw rod 33 penetrates through the second vertical plate 7 and is in threaded connection with the second vertical plate 7, a guide rod 34 penetrates through the positioning plate 8 and is in sliding connection with the positioning plate 8, in order to ensure that the material can uniformly fall into the first fermentation tank 10, a transmission cylinder 38 can be horizontally moved on a second transmission shaft 47, the fourth gear 35 is meshed with a sixth gear 37, the fifth gear 36 and a seventh gear 39 are staggered, then, a locking bolt is screwed and is tightly abutted against the second transmission shaft 47, so that the transmission cylinder 38 can be fixed on the second transmission shaft 47, the fourth motor 40 is connected with a power supply and drives the fourth motor 40 to operate, and the fourth motor 40 can drive the second transmission shaft 47 to axially rotate, the second transmission shaft 47 drives the transmission cylinder 38 to rotate synchronously, the transmission cylinder 38 drives the sixth gear 37 thereon to rotate, the sixth gear 37 can drive the first screw rod 33 to rotate axially between the fourth vertical plate 31 through the fourth gear 35, because the positioning plate 8 can only horizontally slide along the guide rod 34, the first screw rod 33 can drive the second vertical plate 7 to move horizontally when rotating, the second vertical plate 7 can drive the mixing shell 6 to move horizontally synchronously when moving, when the mixing shell 6 moves, the materials can be uniformly laid in the first fermentation tank 10, through the arrangement of the through holes 41, when the second vertical plate 7 moves, the materials cannot be blocked by the second screw rod 45.
The side walls of the two sides of the fixed block 20 are all welded with second sliding rails 42, the inner wall of the first fermentation tank 10 is provided with second sliding grooves 44 matched with the second sliding rails 42, the side walls of the fixed block 20 are welded with transverse plates 43, second screw rods 45 penetrate out of the wall bodies of the transverse plates 43 and are in threaded connection with the transverse plates, the second sliding rails 42 are inserted into the second sliding grooves 44, the inner wall of the movable belt 21 is attached to the side walls of the fixed block 20, the longitudinal sections of the rubber racks 23, the grooves 22 and the movable belt 21 are all in an O-shaped structure, the widths of the fixed block 20 and the movable belt 21 are consistent, the two sides of the fixed block 20 are attached to the inner wall of the first fermentation tank 10, the height of the fixed block 20 is larger than that of the first fermentation tank 10, in order to stack all materials in the first fermentation tank 10, a transmission cylinder 38 can be horizontally moved on a second transmission shaft 47, so that the fourth gear 35 and the sixth gear 37 are staggered, and the fifth gear 36 is engaged with the seventh gear 39, then the locking bolt is screwed and the locking bolt is abutted against the second transmission shaft 47, so that the transmission cylinder 38 can be fixed on the second transmission shaft 47, after the fourth motor 40 is connected with a power supply and operates, the second transmission shaft 47 can be driven to rotate axially, the second transmission shaft 47 drives the transmission cylinder 38 to rotate synchronously, the transmission cylinder 38 can drive the seventh gear 39 thereon to rotate, the seventh gear 39 can drive the second screw rod 45 to rotate axially between the fourth vertical plates 31 through the engagement effect with the fifth gear 36, because the second sliding rail 42 and the second sliding groove 44 are in a long strip shape, and the cross section of the two is in a T-shaped structure, the second sliding rail 42 can slide horizontally along the second sliding groove 44, and when the second screw rod 45 rotates, the fixing block 20 can be driven by the transverse plate 43 to move horizontally in the first fermentation tank 10, and after the fixing block 20 moves, the material turning device can be staggered with the separation column 12, at the moment, the movable belt 21 can drive the hopper 46 on the movable belt to start rotating, the auxiliary containing cavity formed by enclosing between the fixed block 20 and the inner wall of the second fermentation tank 11 is continuously enlarged, and the main containing cavity formed by enclosing between the fixed block 20 and the inner wall of the first fermentation tank 10 is continuously reduced, so that the movable belt 21 can turn and throw all materials in the main containing cavity into the auxiliary containing cavity through the hopper 46 on the movable belt 21, and the turning operation of the materials is realized;
the fourth motor 40 and the second motor 27 are both positive and negative rotation motors, when the materials in the auxiliary cavity need to be turned over, the fixed block 20 can be driven to move reversely, the materials can be turned over from the auxiliary cavity to the main cavity through the hopper 46 on the movable belt 21, in the process, the second fermentation tank 11 can be driven to move towards the first fermentation tank 10, so that the materials in the second fermentation tank 11 can be turned over conveniently, because the hopper 46 comprises the connecting plate 49 and the scraping plate 50, the connecting plate 49 is welded with the outer wall of the movable belt 21, the connecting plate 49 is vertically welded with the scraping plate 50, the section of the scraping plate 50 is in a trapezoidal structure, a U-shaped positive rotation groove body is defined between the scraping plate 50 and the connecting plate 49 as well as between the inner wall of the first fermentation tank 10 and can be used for loading the materials, and the connecting plate 49 and the scraping plate 50 are structurally designed, so that when the two rotate or reverse along with the movable belt 21, the material loading function can be realized, the material scraping plate 50 can scoop up the material at the bottom of the first fermentation tank 10 due to the structural design, the material is prevented from bottoming, meanwhile, the plastic strip is fixedly adhered to the movable belt 21 between the two adjacent hoppers 46, the section of the plastic strip is triangular, and the plastic strip can separate the two adjacent hoppers 46, so that the material in the hoppers 46 can fall onto the surface of the plastic strip and slide down when being thrown out, and the normal operation of turning and throwing is ensured.
In the description of the present specification, the terms "connect", "mount", "fix", and the like are used in a broad sense, and for example, "connect" may be a fixed connection, a detachable connection, or an integral connection; may be directly connected or indirectly connected through an intermediate. Those skilled in the art can understand the above specific meanings included in the present invention according to specific situations.
In the description herein, the description of the terms "one embodiment," "some embodiments," "specific embodiments," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A production process of a biological organic fertilizer is characterized by comprising the following steps: the method comprises the following steps:
firstly, conveying the crushed bamboo and bamboo shoot shells into a mixing mechanism through a conveying mechanism;
secondly, uniformly mixing the bamboo and the bamboo shoot shells through a mixing mechanism and conveying the mixture into a fermentation mechanism;
and thirdly, heating the bamboo and the bamboo shoot shells in the fermentation mechanism, fermenting for 20 days, and turning the piles through a pile turning mechanism in the fermentation process.
2. The process for producing a bio-organic fertilizer as claimed in claim 1, wherein: conveying mechanism includes a plurality of auger delivery ware (1), and has seted up blown down tank (2) on the barrel of auger delivery ware (1), welded connection has a set of riser (3) on the barrel outer wall of auger delivery ware (1), and two riser (3) bearing swing joint have torsional spring pivot (4), blown down tank (2) bottom laminating has gasket (5), and the one end of gasket (5) is convoluteed and is fixed in on torsional spring pivot (4), gasket (5) both sides laminating has spacing (48), and spacing (48) welded fastening is on the barrel outer wall of auger delivery ware (1), spacing (48) section is "L" shape structure.
3. The process for producing a bio-organic fertilizer as claimed in claim 2, wherein: compounding mechanism is including compounding casing (6), and bolted fixation has third motor (28) on compounding casing (6) lateral wall, bearing swing joint has a set of agitator (29), two on compounding casing (6) wall body the equal bayonet lock of one end of agitator (29) is fixed with third gear (30), and third gear (30) on two agitators (29) mesh mutually to one of them agitator (29) one end and third motor (28) output shaft key-type connection, the bottom welded connection of compounding casing (6) has the discharging pipe, and compounding casing (6) inside wall welded connection has connecting rod (9), the top and gasket (5) one end welded connection of connecting rod (9).
4. The process for producing a bio-organic fertilizer as claimed in claim 3, wherein: the fermentation mechanism comprises a first fermentation tank (10) and a second fermentation tank (11), one end of the first fermentation tank (10) is inserted into the second fermentation tank (11), the first fermentation tank (10) faces to the bottom wall of one end of the second fermentation tank (11) and is fixedly provided with a partition column (12), a bottom plate (13) is fixedly arranged at the bottom of the first fermentation tank (10) through bolts, a fixing strip (14) and a straight rack (15) are fixedly arranged on the bottom surface of the second fermentation tank (11), the inner wall of the second fermentation tank (11) is attached to the outer wall of the first fermentation tank (10), a first motor (16) is fixedly arranged on the bottom plate (13) through bolts, a first gear meshed with a straight rack (15) is fixedly arranged on an output shaft of the first motor (16), a first sliding rail (17) is welded and connected to the top surface of one end of the fixing strip (14), a first sliding groove matched with the first sliding rail (17) is formed in the bottom surface of the bottom plate (13), and bottom plate (13) bottom surface welded connection has guide block (18), first sliding rail (17) insert to first sliding tray in, offer hole groove (19) that are used for spur rack (15) to penetrate on guide block (18).
5. The process for producing a bio-organic fertilizer as claimed in claim 4, wherein: the turning mechanism comprises a fixed block (20), the fixed block (20) is positioned in a first fermentation tank (10), a movable belt (21) is sleeved on the fixed block (20), a groove (22) is formed in the upper wall body of the fixed block (20), a hopper (46) is arranged on the outer wall of the movable belt (21), a rubber rack (23) is fixedly bonded on the inner wall of the movable belt (21), the rubber rack (23) is embedded into the groove (22), the rubber rack (23) is meshed with a second gear (24), a bayonet lock of the second gear (24) is fixed on a first transmission shaft (25), the first transmission shaft (25) penetrates through a third vertical plate (26) and is movably connected with a bearing of the third vertical plate (26), one end of the first transmission shaft (25) is connected with an output shaft key of a second motor (27), and the second motor (27) is fixed on the side wall of the fixed block (20) through a bolt, third riser (26) and fixed block (20) roof welded connection, hopper (46) are including connecting plate (49) and scrape flitch (50), and connecting plate (49) and movable belt (21) outer wall welded connection, and connecting plate (49) and scrape perpendicular welded connection of flitch (50), the section of scraping flitch (50) is the trapezium structure.
6. The process for producing a bio-organic fertilizer as claimed in claim 4, wherein: a group of fourth risers (31) and a group of fifth risers (32) are respectively fixed on the top walls of two sides of the first fermentation tank (10) through bolts, a first screw rod (33) and a second screw rod (45) are movably connected between the two fourth risers (31), a guide rod (34) is connected between the two fifth risers (32) in a welding manner, a fourth gear (35) is fixed on a bayonet lock of one end of the first screw rod (33), a fifth gear (36) is fixed on a bayonet lock of one end of the second screw rod (45), the fourth gear (35) is meshed with a sixth gear (37), the bayonet lock of the sixth gear (37) is fixed at one end of a transmission cylinder (38), a seventh gear (39) meshed with the fifth gear (36) is fixed on a bayonet lock of the other end of the transmission cylinder (38), a second transmission shaft (47) penetrates into the transmission cylinder (38), and a locking bolt is connected on the wall body of the transmission cylinder (38) through threads, and the locking bolt is tightly abutted against the outer wall of the second transmission shaft (47), one end of the second transmission shaft (47) is in key connection with an output shaft of the fourth motor (40), the other end of the second transmission shaft (47) is movably connected with a bearing on the outer wall of the first fermentation tank (10), and the fourth motor (40) is fixed on the side wall of the first fermentation tank (10) through a bolt.
7. The process for producing a bio-organic fertilizer as claimed in claim 6, wherein: welded connection has second riser (7) and locating plate (8) on the diapire of compounding casing (6), and offers through-hole (41) that are used for second lead screw (45) to penetrate on second riser (7) to first lead screw (33) pass and with second riser (7) threaded connection in following second riser (7), guide bar (34) pass and with locating plate (8) sliding connection in following locating plate (8).
8. The process for producing a bio-organic fertilizer as claimed in claim 5, wherein: the equal welded connection of fixed block (20) both sides lateral wall has second sliding rail (42), and first fermentation pond (10) inner wall set up with second sliding tray (44) of second sliding rail (42) looks adaptation, fixed block (20) lateral wall welded connection has diaphragm (43), and second lead screw (45) wear out from diaphragm (43) wall body and rather than threaded connection, second sliding rail (42) insert in second sliding tray (44).
9. The process for producing a bio-organic fertilizer as claimed in claim 8, wherein: gasket (5) and activity area (21) are stainless steel material, and both thickness are 0.5mm, and gasket (5) width is greater than blown down tank (2) groove width to be welded connection between gasket (5) and torsional spring pivot (4), activity area (21) inner wall and the laminating of fixed block (20) lateral wall, and rubber rack (23), recess (22) and activity area (21) longitudinal section all are "O" shape structure, fixed block (20) and activity area (21) width are unanimous, and the laminating of fixed block (20) both sides and first fermentation vat (10) inner wall to fixed block (20) highly is greater than first fermentation vat (10) height.
10. A biological organic fertilizer is characterized in that: obtained by the production process according to any one of claims 1 to 9.
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| CN202210350929.1A CN114591105B (en) | 2022-04-02 | 2022-04-02 | Biological organic fertilizer and production process thereof |
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| CN116283391A (en) * | 2023-05-22 | 2023-06-23 | 神州前沿(北京)科技发展中心(有限合伙) | Powdery and granular fertilizer solid fermentation continuous feeding and discharging system and method |
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| CN114591105B (en) | 2023-03-31 |
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Effective date of registration: 20240119 Address after: 164300 Qianjin Village, Qianjin Town, Nenjiang City, Heihe City, Heilongjiang Province Patentee after: Heilongjiang Fuxiang Fertilizer Industry Co.,Ltd. Address before: No. 203-1, banzhen village, Changqiao Town, Pingnan County, Ningde City, Fujian Province, 352301 Patentee before: Ningde Starfish Biotechnology Co.,Ltd. |