CN207148847U - A kind of equipment monitoring system of all-dimensional multi-angle - Google Patents
A kind of equipment monitoring system of all-dimensional multi-angle Download PDFInfo
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- CN207148847U CN207148847U CN201720670899.7U CN201720670899U CN207148847U CN 207148847 U CN207148847 U CN 207148847U CN 201720670899 U CN201720670899 U CN 201720670899U CN 207148847 U CN207148847 U CN 207148847U
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Abstract
The utility model discloses a kind of equipment monitoring system of all-dimensional multi-angle, including production equipment, industrial computer, RFID device identifying system, biocular systems, radio sensing network, hand-held data gathering device, central server and monitor terminal, it is characterised in that：RFID device identifying system, biocular systems, radio sensing network are set in production equipment, connect RFID device identifying system, biocular systems, radio sensing network, hand-held data gathering device, central server connection respectively by industrial computer, then be connected by radio communication with monitor terminal.Wherein device label is the physical support of equipment electronic code, to read the product information in the chip of label, inspection route, flow and inspection project are passed down to the RFID data collector by headquarters server renewal, pass through the system, real-time all-dimensional multi-angle monitoring production equipment, reaches the purpose for being effectively prevented from catastrophic failure and timely and accurately handling chance failure.
Description
Technical field
Plant maintenance technical field is the utility model is related to, specially a kind of equipment monitoring system of all-dimensional multi-angle.
Background technology
Since 21 century is entered, the automaticity more and more higher of millwork equipment, to the reality of equipment operation
When monitoring also obtain extensive concern.How automation, gather relevant parameter in real time by way of networking, realize and chemical industry is set
Standby comprehensive remote monitoring, and real-time diagnosis is carried out to equipment health status by data analysis such as failure intelligent diagnosis algorithm
And prediction, Predictive Maintenance is carried out before equipment will break down, is current study hotspot to Maintenance Resource United Dispatching.
Utility model content
The purpose of this utility model is the equipment monitoring system for providing kind of all-dimensional multi-angle, possesses omnibearing angel prison
The advantages of control, solve the problems, such as that automaticity is low.
To achieve the above object, the utility model provides following technical scheme：A kind of monitoring of tools of all-dimensional multi-angle
System, including production equipment, industrial computer, RFID device identifying system, biocular systems, radio sensing network, hand-held data gathering
Device, central server and monitor terminal, it is characterised in that：Set in production equipment RFID device identifying system, biocular systems,
Radio sensing network, connect RFID device identifying system, biocular systems, radio sensing network, handheld data respectively by industrial computer
Collector, central server connection, then be connected by radio communication with monitor terminal.
The RFID device identifying system includes device label, RFID operation card, RFID reader, RFID data collection
Device, RFID data collector are located on RFID reader, and RFID data collector is a kind of collector that can send radiofrequency signal,
Device label, RFID operation card are respectively equipped with electronic chip, defeated by RFID data collector, RFID reader formation information
Send connection；Reading writing information device label wherein device label is the physical support of production equipment electronic code, be attached to needs with
In the equipment of track, product information is stored, to read the product information in the chip of device label, product information enters RFID afterwards
It is read and decodes in read write line, then delivers to central information processor and carry out relevant data processing, RFID device identifying system profit
It is identified with RFID technique for the identity of each equipment, inspection route, flow and inspection is passed down by headquarters server renewal
Project is looked into the RFID data collector, it is to be provided for staff's checking, work on the spot in addition that RFID works, which operate card,
Described RFID works are operated card with that can be shown after described RFID data collector certification success by personnel, select inspection road
Line, the device label being arranged in equipment, identification equipment mark are read using described RFID data collector.
The biocular systems include thermal imaging camera and visible light camera, and production equipment position can clearly be shot by being located at
Place, the system being combined using a kind of picture processing and mode identification technology, and by obtain equipment thermal imaging video and
Visible light video, the information such as device temperature, position are drawn by computer disposal, with monitoring device.
The radio sensing network includes various precise electronic senser elements, provided with coordinator node and terminal node, installation
After each precise electronic senser element collection information of each important component of equipment or production site everywhere, by connecting with industrial computer
Connect, will send information to each terminal node, and enter row information in coordinator node and collect, recycle wireless network to concentrate in monitoring
The heart is handled and presented, and is electric signal, the pressure letter of all-dimensional multi-angle real-time Transmission equipment the characteristics of radio sensing network
Number etc. data, using ad hoc network, pass through coordinator node and terminal node build the real-time monitoring network comprehensive to equipment.
The mobile collection device that the hand-held data gathering device is held by staff, maneuverability, biocular systems can be used as
With the strong supplement of radio sensing network, the data such as all-dimensional multi-angle monitoring device amplitude, temperature.
It is soft that the central server is mounted with resource management software, knowledge management software, the system management software, maintenance task
Part and equipment on-line monitoring software, equipment can will be transferred to by biocular systems, radio sensing network and hand-held data gathering device and existed
Normal data in the real time data of line monitoring modular, with resource management module database compares, then is pushed away by knowledge management module
Reason machine generation fault pre-alarming, withdraw scheme, by maintenance task module match breakdown maintenance scheme, most afterwards through system management module by
Instruction is uploaded to multiple monitor terminals by ad-hoc network, and troubleshooting instruction, guide maintenance work are given on the basis of automatic alarm
People carries out plant maintenance.
The monitor terminal includes smart mobile phone, intercom, system broadcasts, flat board or computer equipment, can be accurate rapidly
Really pass on the fault pre-alarming sent by central server, maintenance instruction, withdraw scheme etc., instruct staff accurately and efficiently
Handle and tackle various failures even accident.
Described RFID data collector may also display equipment routing inspection, the point inspection contents of a project, and inspection item by item one by one, prison
Inspection data are uploaded to general headquarters by survey, typing inspection, point inspection running state data by wireless sensor technologies such as GPRS, bluetooths
In server and preserve, the device label, RFID operation card, RFID reader, RFID data collector.The equipment mark
Label are the physical supports of equipment electronic code, are attached in the equipment for needing to track, and data acquisition unit sends radiofrequency signal, to read
The product information in the chip of label is taken, product information enters in read write line and is read and decodes afterwards, then delivers to central information
Processor carries out relevant data processing, is to utilize the identity that RFID technique is each equipment the characteristics of RFID device identifying system
It is identified, it is convenient that the database for covering all devices is established in central server.
Compared with prior art, the beneficial effects of the utility model are as follows：
1st, the utility model can be carried out in fact by setting RFID device identifying system with comprehensive to whole shop equipment
When monitor, automaticity is high, convenient management.
2nd, the utility model is transported by setting biocular systems to realize thermal imaging video and visible light video to equipment
The real-time monitoring of row parameter and environment, with reference to picture processing and mode identification technology analytical equipment running status.
Brief description of the drawings
Fig. 1 is a kind of module map of the equipment monitoring system of all-dimensional multi-angle of the utility model；
Fig. 2 is a kind of operational flowchart of the equipment monitoring system of all-dimensional multi-angle of the utility model；
Fig. 3 is the work of the RFID device identifying system in a kind of equipment monitoring system of all-dimensional multi-angle of the utility model
Make block diagram；
Fig. 4 is the work block diagram of the biocular systems in a kind of equipment monitoring system of all-dimensional multi-angle of the utility model；
Fig. 5 is the process box of the radio sensing network in a kind of equipment monitoring system of all-dimensional multi-angle of the utility model
Figure.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, belong to the scope of the utility model protection.
Referring to Fig. 1, a kind of equipment monitoring system of all-dimensional multi-angle, including production equipment, industrial computer, RFID device
Identifying system, biocular systems, radio sensing network, hand-held data gathering device, central server and monitor terminal, its feature exist
In：RFID device identifying system, biocular systems, radio sensing network are set in production equipment, connected respectively by industrial computer
RFID device identifying system, biocular systems, radio sensing network, hand-held data gathering device, central server connection, then pass through nothing
Line communication is connected with monitor terminal.
The RFID device identifying system includes device label, RFID operation card, RFID reader, RFID data collection
Device, RFID data collector are located on RFID reader, and RFID data collector is a kind of collector that can send radiofrequency signal,
Device label, RFID operation card are respectively equipped with electronic chip, defeated by RFID data collector, RFID reader formation information
Send connection；Reading writing information device label wherein device label is the physical support of production equipment electronic code, be attached to needs with
In the equipment of track, product information is stored, to read the product information in the chip of device label, product information enters RFID afterwards
It is read and decodes in read write line, then delivers to central information processor and carry out relevant data processing, RFID device identifying system profit
It is identified with RFID technique for the identity of each equipment, inspection route, flow and inspection is passed down by headquarters server renewal
Project is looked into the RFID data collector, it is to be provided for staff's checking, work on the spot in addition that RFID works, which operate card,
Described RFID works are operated card with that can be shown after described RFID data collector certification success by personnel, select inspection road
Line, the device label being arranged in equipment, identification equipment mark are read using described RFID data collector；
Described RFID data collector may also display equipment routing inspection, the point inspection contents of a project, and inspection item by item one by one, prison
Inspection data are uploaded to general headquarters by survey, typing inspection, point inspection running state data by wireless sensor technologies such as GPRS, bluetooths
In server and preserve, be to enter rower using RFID technique for the identity of each equipment the characteristics of RFID device identifying system
Know, it is convenient that the database for covering all devices is established in central server；The industrial computer is the computer that we commonly use.
The biocular systems include thermal imaging camera and visible light camera, and production equipment position can clearly be shot by being located at
Place, the system being combined using a kind of picture processing and mode identification technology, and by obtain equipment thermal imaging video and
Visible light video, the information such as device temperature, position are drawn by computer disposal, with monitoring device
The radio sensing network includes various precise electronic senser elements, provided with coordinator node and terminal node, installation
After each precise electronic senser element collection information of each important component of equipment or production site everywhere, by connecting with industrial computer
Connect, will send information to each terminal node, and enter row information in coordinator node and collect, recycle wireless network to concentrate in monitoring
The heart is handled and presented, and is electric signal, the pressure letter of all-dimensional multi-angle real-time Transmission equipment the characteristics of radio sensing network
Number etc. data, using ad hoc network, pass through coordinator node and terminal node build the real-time monitoring network comprehensive to equipment.
The mobile collection device that the hand-held data gathering device is held by staff, maneuverability, biocular systems can be used as
With the strong supplement of radio sensing network, the data such as all-dimensional multi-angle monitoring device amplitude, temperature.
The radio sensing network includes various precise electronic senser elements, coordinator node and terminal node, installed in setting
After each precise electronic senser element collection information of standby each important component or production site everywhere, each terminal section will send information to
Point, and enter row information in coordinator node and collect, recycle wireless network to concentrate on Surveillance center and handled and presented, it is wireless to pass
The characteristics of feeling network is the data such as electric signal, the pressure signal of all-dimensional multi-angle real-time Transmission equipment, using ad hoc network,
The real-time monitoring network comprehensive to equipment is built by coordinator node and terminal node, it is described to be held by staff, it is motor-driven
Flexibly, can be as the number such as biocular systems and the strong supplement of radio sensing network, all-dimensional multi-angle monitoring device amplitude, temperature
According to.
Central server be mounted with resource management software, knowledge management software, the system management software, maintenance task software and
Equipment on-line monitoring software, equipment on-line prison can will be transferred to by biocular systems, radio sensing network and hand-held data gathering device
The real time data of module is surveyed, is compared with the normal data in resource management module database, then by knowledge management module inference machine
Generation fault pre-alarming, scheme is withdrawn, breakdown maintenance scheme is matched by maintenance task module, most afterwards through system management module by from group
Instruction is uploaded to multiple monitor terminals by network, and troubleshooting instruction is given on the basis of automatic alarm, and guide maintenance worker enters
Row plant maintenance.Equipment on-line monitoring module can will be transferred to by biocular systems, radio sensing network and hand-held data gathering device
Real time data, compared with the normal data in resource management module database, then by knowledge management module inference machine generate therefore
Barrier early warning, scheme is withdrawn, breakdown maintenance scheme is matched by maintenance task module, most afterwards will by ad-hoc network through system management module
Instruction is uploaded to multiple monitor terminals, and troubleshooting instruction is given on the basis of automatic alarm, and guide maintenance worker carries out equipment
Safeguard, the equipment such as the smart mobile phone, intercom, system broadcasts, flat board and computer, can quickly and accurately pass on by center
Fault pre-alarming that server is sent, maintenance instruction, withdraw scheme etc., instruct staff accurately and efficiently handle and tackle it is various
Failure even accident.
System comprises the following steps that：
(1) each equipment is identified by RFID device identifying system, and is established in central server and cover all devices
Database be connected with industrial computer.
(2) biocular systems are realized to equipment operational factor and the real-time prison of environment by thermal imaging video and visible light video
Control, with reference to picture processing and mode identification technology analytical equipment running status.
(3) radio sensing network obtains equipment operation parameter in real time by all kinds of precise electronic senser elements, and based on certainly
Networking technology and coordinator node, terminal node build the monitoring network comprehensive to equipment, and monitoring data are uploaded into center
Server.
(4) field personnel can be not easy the equipment operation obtained by hand-held data gathering device collecting part sensor
Parameter, such as equipment run amplitude, and the data of collection are uploaded into central server, multi-angle realization pair by wireless technology
The monitoring of equipment.
(5) the equipment operating data obtained in real time being compared with history normal data in central server.According to
Comparison result, fault pre-alarming is generated by central server, matches breakdown maintenance scheme.
(6) each monitor terminal real-time display equipment operational factor and ambient parameter, and prompt fault pre-alarming and corresponding
Processing operation, guide maintenance worker carry out plant maintenance.
A kind of equipment monitoring system combination plurality of devices monitor mode of all-dimensional multi-angle of the utility model, can be real-time
All-dimensional multi-angle monitors production equipment, reaches the mesh for being effectively prevented from catastrophic failure and timely and accurately handling chance failure
's.
While there has been shown and described that embodiment of the present utility model, for the ordinary skill in the art,
It is appreciated that these embodiments can be carried out with a variety of changes in the case where not departing from principle of the present utility model and spirit, repaiied
Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.
Claims (5)
1. a kind of equipment monitoring system of all-dimensional multi-angle, including it is production equipment, industrial computer, RFID device identifying system, double
Mesh system, radio sensing network, hand-held data gathering device, central server and monitor terminal, it is characterised in that：In production equipment
Upper setting RFID device identifying system, biocular systems, radio sensing network, connect RFID device identification system respectively by industrial computer
System, biocular systems, radio sensing network, hand-held data gathering device, central server connection, then it is whole with monitoring by radio communication
End connection.
A kind of 2. equipment monitoring system of all-dimensional multi-angle according to claim 1, it is characterised in that：The RFID is set
Standby identifying system includes device label, RFID operation card, RFID reader, RFID data collector, RFID data collector
It is located on RFID reader, RFID data collector is a kind of collector that can send radiofrequency signal, device label, RFID operation
Card is respectively equipped with electronic chip, and information conveyance connection is formed by RFID data collector, RFID reader.
A kind of 3. equipment monitoring system of all-dimensional multi-angle according to claim 1, it is characterised in that：The binocular system
System includes thermal imaging camera and visible light camera, and production equipment opening position can clearly be shot by being located at.
A kind of 4. equipment monitoring system of all-dimensional multi-angle according to claim 1, it is characterised in that：The wireless biography
Sense network includes various precise electronic senser elements, provided with coordinator node and terminal node, installed in each important component of equipment or
After each precise electronic senser element collection information of production site everywhere, by being connected with industrial computer.
A kind of 5. equipment monitoring system of all-dimensional multi-angle according to claim 1, it is characterised in that：The monitoring is eventually
End includes smart mobile phone, intercom, system broadcasts, flat board or computer equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720670899.7U CN207148847U (en) | 2017-06-11 | 2017-06-11 | A kind of equipment monitoring system of all-dimensional multi-angle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720670899.7U CN207148847U (en) | 2017-06-11 | 2017-06-11 | A kind of equipment monitoring system of all-dimensional multi-angle |
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| CN207148847U true CN207148847U (en) | 2018-03-27 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107180214A (en) * | 2017-06-11 | 2017-09-19 | 广东金宝力化工科技装备股份有限公司 | A kind of equipment monitoring system of all-dimensional multi-angle |
| CN108234679A (en) * | 2018-03-28 | 2018-06-29 | 红云红河烟草(集团)有限责任公司 | A kind of small box of cigarettes appearance quality detection Web-based Service System |
-
2017
- 2017-06-11 CN CN201720670899.7U patent/CN207148847U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107180214A (en) * | 2017-06-11 | 2017-09-19 | 广东金宝力化工科技装备股份有限公司 | A kind of equipment monitoring system of all-dimensional multi-angle |
| CN108234679A (en) * | 2018-03-28 | 2018-06-29 | 红云红河烟草(集团)有限责任公司 | A kind of small box of cigarettes appearance quality detection Web-based Service System |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Guangdong Yaoda Financial Leasing Co.,Ltd. Assignor: GUANGDONG JINBAOLI FINE CHEMICAL EQUIPMENT CO.,LTD. Contract record no.: X2022980006011 Denomination of utility model: An omni-directional and multi angle equipment monitoring system Granted publication date: 20180327 License type: Exclusive License Record date: 20220520 |
|
| EE01 | Entry into force of recordation of patent licensing contract | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An omni-directional and multi angle equipment monitoring system Effective date of registration: 20220524 Granted publication date: 20180327 Pledgee: Guangdong Yaoda Financial Leasing Co.,Ltd. Pledgor: GUANGDONG JINBAOLI FINE CHEMICAL EQUIPMENT CO.,LTD. Registration number: Y2022980006250 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |