CN108234679A - Small cigarette packet appearance quality detection networked management system - Google Patents
Small cigarette packet appearance quality detection networked management system Download PDFInfo
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- CN108234679A CN108234679A CN201810264775.8A CN201810264775A CN108234679A CN 108234679 A CN108234679 A CN 108234679A CN 201810264775 A CN201810264775 A CN 201810264775A CN 108234679 A CN108234679 A CN 108234679A
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- appearance quality
- small box
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- cigarettes
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 95
- 238000001514 detection method Methods 0.000 title claims abstract description 66
- 230000002159 abnormal effect Effects 0.000 claims abstract description 20
- 238000004806 packaging method and process Methods 0.000 claims abstract description 10
- 238000013075 data extraction Methods 0.000 claims abstract description 4
- 238000004891 communication Methods 0.000 claims abstract description 3
- 238000012544 monitoring process Methods 0.000 claims abstract description 3
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000012986 modification Methods 0.000 claims description 11
- 230000004048 modification Effects 0.000 claims description 11
- 239000002775 capsule Substances 0.000 claims description 9
- 230000007547 defect Effects 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 8
- 238000005516 engineering process Methods 0.000 claims description 6
- 238000007405 data analysis Methods 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 238000010200 validation analysis Methods 0.000 claims description 3
- 238000004458 analytical method Methods 0.000 claims description 2
- 230000005855 radiation Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000006855 networking Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 9
- 238000012545 processing Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 238000012790 confirmation Methods 0.000 description 3
- 229920000298 Cellophane Polymers 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 239000005030 aluminium foil Substances 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000004092 self-diagnosis Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
- H04L67/025—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
Landscapes
- Engineering & Computer Science (AREA)
- Computer Networks & Wireless Communication (AREA)
- Signal Processing (AREA)
- Health & Medical Sciences (AREA)
- Computing Systems (AREA)
- General Health & Medical Sciences (AREA)
- Medical Informatics (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a small cigarette packet appearance quality detection networking management system which comprises a small cigarette packet appearance quality detection device of a packaging unit, a USB wireless network card, an IP address, a factory wireless network, a factory database server, data extraction and display, an industrial Ethernet, a mobile terminal (mobile APP) and software for throwing out, decoding, extracting, displaying, moving the APP and the like of corresponding data. The purposes of reminding real-time abnormal information of the small cigarette packet appearance quality detection device and timely monitoring and managing the detection device are achieved. The system provides a feasible scheme for lean production and protects driving for ensuring product quality. The appearance quality detection device of the small cigarette packet is perfectly matched with a closed-loop control system which is used for information communication with the mobile terminal and intervention and management of the quality detection device.
Description
Technical field
The present invention relates to Cigarette processing equipment technical field more particularly to a kind of small box of cigarettes appearance quality detection networkings
Management system.
Background technology
In production of cigarettes, in order to ensure small box of cigarettes packaging quality, each manufacturing enterprise GDX1/2, FOCK series,
Small box of cigarettes appearance quality detecting device is mounted on the packaging facilities such as GDX6S small box of cigarettes outlet cigarette packet conveyer belt, the detection
The installation of device, can detect in time crooked, the damaged, dislocation of capsule cigarette concessionaire mark in production, loss, seal length, it is crooked,
Lose, there are the cigarette packets of mass defect for the appearances such as aluminium-foil paper is damaged, loses, and accurately rejected, so as to ensure packaging process
The presentation quality of middle cigarette packet.However, due to the detection device be mounted on small box packer outlet cigarette packet conveyer belt on, due to by
To conveyer belt shake, the operation of cigarette packet is unstable, detects the reasons such as lighting source, dust, other external disturbances, its is caused to detect phase
Answer window parameter need often safeguard, modification, adjustment, but the corresponding detection window of every cigarette packet appearance quality detecting device and
Its modification adjusting parameter is up to dozens or even hundreds of, and equipment break tour continuous high speed operates, and corresponding maintenance personnel is also more, no
It can guarantee the optimal operation of small box of cigarettes appearance delection device, difficulty brought to maintenance personnel, lead to that there are the small of mass defect
Box cigarette packet fails to be detected and reject in time, and the small box of cigarettes there are mass defect flow into next process, once faulty goods
Consumer's interests will seriously be damaged by coming into the market.And existing packaging facilities is two phases with small box of cigarettes appearance quality detecting device
It to independent control system, to realize that maintenance personnel communicates in time with it, grasp the modification of its relevant parameter, point occurs for failure, picks
Except the difficulty such as statistics, detecting system closing are larger, the prior art does not well solve method still.
Invention content
The object of the present invention is to provide a kind of small box of cigarettes appearance quality detection Web-based Service Systems, can be directed to packaging
Each detection parameters of equipment small box of cigarettes appearance quality detecting device adjustment, rejecting defect cigarette bag data, component self diagnosis extremely
Failure, detection device start with the transmission of the related datas such as closings, defect cigarette packet rejecting mechanism failure, transmission, reception, remind report
The closed-loop control control system that police, maintenance process, management evaluation etc. are integrated reaches timely, quick response is designed for mesh
Set of system.
In order to solve the above-mentioned technical problem, the technical scheme is that：
A kind of small box of cigarettes appearance quality detection Web-based Service System is examined including packaging unit small box of cigarettes presentation quality
Survey device, wireless network card, IP address, factory's wireless network, plant data library server, data extraction and displaying, industrial ether
The softwares such as net, mobile terminal (mobile APP) and corresponding data dish out, decode, extracting, showing, APP are write.The capsule
Cigarette packet appearance quality detecting device is mounted on small box packer outlet cigarette packet conveyer belt, and the wireless network card, which is mounted on, to be corresponded to
Small box of cigarettes appearance quality detecting device industrial personal computer on, the IP address is assigned to the inspection of each small box of cigarettes presentation quality
It surveys on device, the APP software installations pass through various relevant software programs in the relevant technologies and administrative staff's mobile terminal
It writes, realizes the transmission and transmission of the corresponding adjusting parameter of small box of cigarettes appearance quality detecting device and abnormal data, pass through movement
Terminal carries out the reception of data and warning reminding function.
Preferably, the mobile APP software installations on detection device industrial personal computer, can dish out in time, parse and
Send modification and the abnormal data information that detection device is occurred；The wireless network card is USB interface, which is mounted directly
On small box of cigarettes appearance quality detecting device industrial personal computer USB interface, the data that software parses are sent in time, it is every small
The wireless network card of box cigarette packet appearance quality detecting device has fixed IP address, easy-to-look-up information transmission sources, identification information
The device number of transmission.
Preferably, the mobile APP software installations are in the relevant technologies and administrative staff's mobile terminal, it can be timely
Display the details of numerical value before and after warning message machine group number, information time of origin, parameter are changed, detection device disabling point, abnormal cigarette packet
The detailed bills lists such as quantity, validation of information are rejected, after related personnel receives the information, by information state to unit of alarming
Small box of cigarettes appearance quality detecting device is analyzed, is verified, repaired and is handled, so as to reach the closed-loop control to detection device
Purpose, and small box of cigarettes appearance quality detecting device and mobile terminal are converted into a pair of of multi-connection by multipair multi-connection, it is real
Now monitor and manage in time to the prompting of the real-time exception information of small box of cigarettes appearance quality detecting device and to the detection device
Purpose
Preferably, the small box of cigarettes appearance quality detecting device passes through the modification of inspection software, detection image ash
The related art methods such as algorithm, software protocol are spent, socket or txt document information of dishing out in time on its industrial personal computer in time will
The modification of small box of cigarettes appearance quality detecting device parameter, failure occur point, reject the parameters such as statistics, detecting system closing with text
Mode is dished out to detecting system industrial personal computer designated position, the text that will be dished out by programming, the software on industrial personal computer
This information is decoded, and decoded information is sent out by wireless network card, so as to complete small box of cigarettes appearance quality detection
Device related data dishes out, decodes, sending.
Preferably, factory's 4G wireless networks can receive the capsule of each IP address (wireless network card) transmission in time
The related data of cigarette packet appearance quality detecting device extraction, and received data is accurately transmitted to plant data library server
On.On the other hand, but treated data on the server of plant data library can be sent to installation APP softwares mobile terminal
On, the relevant technologies and administrative staff are reminded in time, are checked in time, processing, are safeguarded corresponding alarm small box of cigarettes appearance quality detection
Device, and examination is managed to related personnel, so as to ensure accurate, efficient, the optimal use of detecting system.
Preferably, the plant data library server is by software programming, capsule cigarette that can in time to being received
The data of packet appearance quality detecting device are parsed, are analyzed, and normal data is filtered, and abnormal data is analyzed,
Be then delivered to web server, web server carries out front end displaying to the abnormal data of reception, after by the wireless 4G nets of factory
Network or mobile wireless (internet) are sent on the mobile terminal of installation APP softwares, mobile terminal alert, are reminded
The relevant technologies and administrative staff are checked, verified and are adjusted, and is right to alarm board small box of cigarettes appearance quality detecting device
Related personnel is managed examination, ensures that it is effectively used.
Preferably, to ensure system run all right, to the corresponding exception being transmitted on the mobile terminal of installation APP softwares
Prompting message has to pass through confirmation and could automatically be removed in setting time, if the untreated confirmation of abnormity prompt information, institute
Have the mobile terminal used can timing vibrating alarm, remind related personnel carry out processing confirmation.
Relative to the prior art, present system has the advantages that：
1st, former machine small box of cigarettes appearance quality detecting device system program and control program are modified and is write, as long as
Each detection parameters of detection window are changed, detection window is closed, hardware diagnostic failure, are rejected defect cigarette packet rejecting abnormalities, picked
Except the information such as mechanism is abnormal and failure occur, detecting system can dish out a socket or txt exception information text, be data
Acquisition and send reliable data source be provided.
2nd, by software programming, by the text message that small box of cigarettes appearance quality detecting device is dished out in its industrial personal computer into
Row decoding, then the code of parsing is occurred in time outward by the wireless network card being mounted on industrial personal computer, factory is wireless 4G nets
Network receives related data instruction, then will receive data and is transmitted on the server of plant data library, so as to complete small box of cigarettes
The front end parsing and transmission of appearance quality detecting device abnormal data.
3rd, by software programming, analyzing and processing is filtered to the data received on the server of plant data library, is surpassed
The abnormal data for going out programming range is transmitted in web server, and web server carries out it front end displaying, and displaying is completed
Alert data sent out by factory's 4G wireless networks and internet, which, which is sent to, is equipped with APP softwares
On mobile terminal, mobile terminal shows alarming machine group number and small box of cigarettes quality detection device abnormal data inventory in time, side
Just management and technical staff's monitoring is reminded to send out the small box of cigarettes appearance quality detecting device of alarm information unit, so as to ensure to examine
Survey the effectively optimal use of device.Machine group number is fixed by corresponding IP address, it is then soft to all installation APP by transmission of network
On the mobile terminal of part, a pair of of multi-connection is realized by network system modification of program by multipair multi-connection.Therefore, every capsule cigarette
Packet quality detection device exception information can transmit on the mobile terminal of arbitrary all installations APP softwares, be repaiied so as to reach abnormal
Change the purpose that data are transmitted and handled in time, reach the optimal use of detection device.
4th, the system run all right, efficiently, it is reliable, it is easy to maintain, not to former machine small box of cigarettes appearance quality detection and packet
Installing is standby to generate any interference and influence.
Description of the drawings
Fig. 1 is the system design frame chart of the small box of cigarettes appearance quality detection Web-based Service System of the present invention；
Fig. 2 is the structure diagram of the small box of cigarettes appearance quality detection Web-based Service System of the present invention；
Fig. 3 is the fundamental diagram of the small box of cigarettes appearance quality detection Web-based Service System of the present invention.
In figure, 1. small box of cigarettes conveyer belts；2. wireless network card (USB interface)；3. small box of cigarettes appearance quality detecting device；
4. detection device industrial personal computer；5. small box packer；6. cellophane paper and case packing machine；7. factory's 4G wireless networks；8. factory's number
According to library server；9. mobile terminal (APP).
Specific embodiment
In the present embodiment, it should be noted that relational terms such as first and second and the like are used merely to one
A entity or operation with another entity or operate distinguish, without necessarily requiring or implying these entities or operation it
Between there are any actual relationship or orders.Moreover, term " comprising ", "comprising" or its any other variant are intended to
Cover non-exclusive inclusion, so that process, method, article or equipment including a series of elements not only include those
Element, but also including other elements that are not explicitly listed or further include as this process, method, article or set
Standby intrinsic element.
In addition, the connection between component or fixed form if not otherwise specified in this embodiment, connection or solid
Determine mode can be fixed by bolt commonly used in the prior art or pin fix or axis pin connection etc. modes, therefore, this
It is no longer described in detail in embodiment.
Refering to shown in Fig. 1-3, a kind of small box of cigarettes appearance quality detection Web-based Service System, form substantially including：
Including small box of cigarettes appearance quality detecting device 3, detection device industrial personal computer 4, small box of cigarettes conveyer belt 1, wireless network card 2, IP
Location, factory's 4G wireless networks 7, plant data library server 8, data extraction and displaying, Industrial Ethernet and mobile terminal 9；Institute
The small box of cigarettes appearance quality detecting device 3 stated is mounted on small box of cigarettes conveyer belt 1, and factory's 4G wireless networks 7 are pacified
On detection device industrial personal computer 4, factory's 4G wireless networks 7 are distributed in factory's each position, and factory's each position is covered entirely
Lid radiation, when 3 relevant parameter of small box of cigarettes appearance quality detecting device on any packaging facilities in workshop changed, is detected
System is disabled, rejecting defect cigarette packet, abnormal, component abnormal alarm information occurs, which passes through factory's 4G wireless networks
Network is transmitted on the server of plant data library, the data analysis received is filtered by software, exception information is further through factory
4G wireless networks 7 and internet are sent on the mobile terminal 9 of installation APP softwares, and the APP on mobile terminal 9 is shown in time
The unit exception information inventory and vibration alarming remind related personnel analyze, verify, handling this warning message；So as to reach
One-to-many information transmits, exchanges and communication, and small box of cigarettes appearance quality detecting device is monitored in real time and managed
Purpose, information transmission have promptness.
Small box of cigarettes appearance quality detection Web-based Service System structural principle is as shown in Fig. 2, outside the small box of cigarettes
Appearance quality detection device 3, detection device industrial personal computer 4 are exported mounted on small box packer 5,6 entrance of cellophane paper and case packing machine
Between small box of cigarettes conveyer belt 1 on, wireless network card (USB interface) 2 be mounted on detection device industrial personal computer USB interface on, factory
4G wireless networks 7 are mounted in the range of factory, and all standing is carried out to factory, emits without dead angle signal and receives, plant data library
Server 8 is mounted in plant information portion computer room, and APP software installations are in related management and technical staff's mobile terminal 9.
If any small box of cigarettes appearance quality detecting device relevant parameter is changed, detection window is disabled, abnormal
The generations such as failure, the information can throw out, be handled by relevant art means with txt text messages, which passes through work
Factory's 4G wireless networks are received on the server of deposit plant data library, then by data analysis, filtering and processing, which passes through
Web modes show and are transmitted on the mobile terminal for being equipped with APP softwares, after related management and technical staff receive information,
By management measure, the machine set detecting device is adjusted in time, is repaired and the processing of calling to account to related personnel, reaches failure
Information is generated, is sent, transmission, is received, the closed-loop control system that processing and examination are integrated.
As shown in figure 3, in process of production, if the small box of cigarettes appearance quality detection dress on certain capsule packaging facilities
It puts coherent detection parameter and data exception, detection device member device is rejected by artificial disabling, detection device by artificial modification, detecting system
The events such as part fault alarm occur, and pass through writing and changing to small box of cigarettes appearance quality detecting device system program, the inspection
Surveying device just can promptly and accurately dish out socket or txt text messages, which is stored in detection device industrial personal computer file,
By software programming, when having the text information to dish out to detection device, the software in industrial personal computer is automatically by its text envelope
Breath is decoded, and the information after the completion of decoding is sent out in time by wireless network card, the capsule on every capsule packaging facilities
For cigarette packet appearance quality detecting device there are one fixed IP address, mobile terminal corresponds to machine number by the Address Recognition.Work
Factory's 4G wireless networks timely receive the information of board transmission, the information by transmission of network to plant data library server,
The information is stored in the file packet of setting, by software programming, on the server of plant data library to transmit the information come into
The processing such as row compares, analysis, filtering, the abnormal data for handling completion carries out front end displaying by web server extraction, after promotion
Data be sent out further through factory's 4G wireless networks and internet, by APP software programmings and by the software installation in phase
On the personnel's mobile terminal of pass, the mobile terminal for being equipped with APP softwares timely receives factory's 4G wireless networks and internet transmission
Data, which is shown by APP, and APP displays the details of warning message machine group number, information time of origin, parameter modification
Front and rear numerical value, detection device disabling point, abnormal cigarette packet reject the detailed bills lists such as quantity, validation of information, and related personnel receives
To after the information, by information state to alarm unit small box of cigarettes appearance quality detecting device analyzed, verify, repair and
Processing, so as to achieve the purpose that the closed-loop control to detection device, and small box of cigarettes appearance quality detecting device is whole with movement
End is converted to a pair of of multi-connection by multipair multi-connection, realizes and the real-time exception information of small box of cigarettes appearance quality detecting device is carried
The purpose waken up and the detection device is monitored and managed in time.
The above description is merely a specific embodiment, but protection scope of the present invention is not limited thereto, any
The change or replacement expected without creative work, should be covered by the protection scope of the present invention.
Claims (3)
1. a kind of small box of cigarettes appearance quality detection Web-based Service System, it is characterised in that：Including small box of cigarettes presentation quality
Detection device, detection device industrial personal computer, small box of cigarettes conveyer belt, wireless network card, IP address, factory's 4G wireless networks, factory's number
According to library server, data extraction and displaying, Industrial Ethernet and mobile terminal；The small box of cigarettes appearance quality detecting device
On small box of cigarettes conveyer belt, the wireless network card is mounted on detection device industrial personal computer, and the factory 4G is wireless
Network distribution is in factory's each position, to factory's each position all standing radiation, the capsule cigarette on any packaging facilities in workshop
Packet appearance quality detecting device relevant parameter is changed, detecting system is disabled, rejecting defect cigarette packet, abnormal, component is reported extremely
Information is warned, which is transmitted to by factory's 4G wireless networks on the server of plant data library, is docked by software
The data analysis filtering received, exception information are sent to the shifting of installation APP softwares further through factory's 4G wireless networks and internet
In dynamic terminal, the APP on mobile terminal shows the unit exception information inventory and vibration alarming in time, reminds related personnel point
It analyses, verify, handling this warning message；It is transmitted so as to reach one-to-many information, exchanges and communication, and to small box of cigarettes appearance
The purpose that quality detection device is monitored in real time and managed, information transmission have promptness.
2. small box of cigarettes appearance quality detection Web-based Service System according to claim 1, it is characterised in that：It further includes
The mobile APP softwares that abnormal text message dishes out, decodes, extracting, showing, the mobile APP software installations are in detection device
On industrial personal computer, modification and abnormal data information that detection device is occurred can be dished out, parse and sent in time；Described is wireless
Network interface card is USB interface, which is directly installed on small box of cigarettes appearance quality detecting device industrial personal computer USB interface, in time will
The data of software parsing are sent, and the wireless network card of every small box of cigarettes appearance quality detecting device is with having fixed IP
Location, easy-to-look-up information transmission sources, the device number of identification information transmission.
3. small box of cigarettes appearance quality detection Web-based Service System according to claim 2, it is characterised in that：Described
Mobile APP software installations in the relevant technologies and administrative staff's mobile terminal, can display the details of in time warning message machine group number,
Numerical value, detection device disabling point, abnormal cigarette packet reject quantity, validation of information etc. in detail before and after information time of origin, parameter modification
Inventory list after related personnel receives the information, fills alarm unit small box of cigarettes appearance quality detection by information state
It puts and is analyzed, verified, repaired and handled, so as to achieve the purpose that the closed-loop control to detection device, and will be outside small box of cigarettes
Appearance quality detection device is converted to a pair of of multi-connection with mobile terminal by multipair multi-connection, realizes and small box of cigarettes presentation quality is examined
Survey the purpose of the prompting and monitoring timely to the detection device and management of the real-time exception information of device.
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| CN201810264775.8A CN108234679A (en) | 2018-03-28 | 2018-03-28 | Small cigarette packet appearance quality detection networked management system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810264775.8A CN108234679A (en) | 2018-03-28 | 2018-03-28 | Small cigarette packet appearance quality detection networked management system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110816938A (en) * | 2019-11-15 | 2020-02-21 | 南京大树智能科技股份有限公司 | Big data analysis method based on comprehensive detection platform of cigarette packaging machine |
| CN111238559A (en) * | 2020-02-27 | 2020-06-05 | 四川中烟工业有限责任公司 | State monitoring system for on-line detection equipment of rolling and packing workshop |
| CN111610194A (en) * | 2020-05-29 | 2020-09-01 | 上海擎泽实业有限公司 | Comprehensive management method and system for cigarette carton appearance defect images |
| CN114671092A (en) * | 2022-05-07 | 2022-06-28 | 红云红河烟草(集团)有限责任公司 | Method for real-time monitoring and analysis of appearance data of small box of packaging machine |
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