CN106849517A - Intelligent electric machine system - Google Patents
Intelligent electric machine system Download PDFInfo
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- CN106849517A CN106849517A CN201710259096.7A CN201710259096A CN106849517A CN 106849517 A CN106849517 A CN 106849517A CN 201710259096 A CN201710259096 A CN 201710259096A CN 106849517 A CN106849517 A CN 106849517A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P29/00—Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/50—Network services
- H04L67/52—Network services specially adapted for the location of the user terminal
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- Engineering & Computer Science (AREA)
- Computer Networks & Wireless Communication (AREA)
- Signal Processing (AREA)
- Health & Medical Sciences (AREA)
- Computing Systems (AREA)
- General Health & Medical Sciences (AREA)
- Medical Informatics (AREA)
- Power Engineering (AREA)
- Control Of Electric Motors In General (AREA)
Abstract
The present invention proposes a kind of intelligent electric machine system, belongs to intelligent electric field.System includes integrated-type intelligent on-Line Monitor Device, drive dynamic control device, portable equipment, Cloud Server.Integrated-type intelligent on-Line Monitor Device and the integrated supporting one of motor, realize long-term, continuous, real-time big data monitoring and accumulate, and nearly all related data of factory data, historical data and real-time running data utilization.On this basis, intelligent motor fault diagnosis and status early warning are carried out, operations staff is notified in time by portable equipment and is realized intelligent operation management and maintenance maintenance；Drive dynamic control device directly carries out the intelligent operation control of motor, and manufacturer carries out product defects and searches analysis and effectively lifting after-sale service quality etc.；The whole data tracking in the whole lifetime of motor is also achieved using Quick Response Code.System has intelligence degree high, simple structure, with low cost, practical, the advantages of easy to use.
Description
Technical field
The present invention relates to a kind of intelligent electric machine system, it is particularly a kind of being capable of intellectual monitoring, Based Intelligent Control, intelligent early-warning
Electric system, belongs to intelligent electric field.
Background technology
Current motor is huge in the number of applications of all fields of national economy, but the intelligence degree of motor is very low.With
Intelligence manufacture is developed rapidly, requirement more and more higher of the intelligent plant to motor intelligent, including the intelligence in motor operation course
Can fault diagnosis, intellectual status early warning, intelligent operation control, intelligent operation management, intelligent maintaining maintenance, intelligent efficiency control
Deng, all in the urgent need to set up it is a set of with electric drilling match is integrated, motor operation course can be realized in it is long-term, continuous,
In real time comprehensively the monitoring of operation big data and can carry out motor intelligent data management, the intelligence analyzed, process and utilize
Electric system.
Mainly there are some related researchs and technology in terms of monitoring and the fault diagnosis of motor operation data in recent years,
Such as Chinese patent " distributed intelligent motor monitoring system "（Application number：200410034967.8）Proposing one kind " can realize
Separate unit or many systems of Simultaneous Monitoring, reach real-time, ease for operation, strong autgmentability, networking, the high accuracy of motor monitoring
With the distributed intelligent motor monitoring system of safe and reliable requirement ".But the patent uses many discrete monitoring devices and instrument
Table, postmenstruation install and realize parameter acquisition, and installing/dismounting inconvenience, operative sensor even needs to take motor installing/dismounting apart, into
This very high, complex structure, take up room big, be suitable only for that large-scale or important motor is provisional to be used, do not possess versatility, it is difficult
Accumulated with the big data for carrying out motor operation；Additionally, the purpose of the system monitoring is for motor test, or in server
On carry out running status Real time identification and fault diagnosis, it is impossible to carry out the live early warning of motor and the various data separates of motor,
Data etc. can not be provided for the control of the intelligent operation of motor；And, motor manufacturing manufacturer can not obtain data and be divided
Analysis is utilized.
For another example Chinese patent " a kind of high-voltage motor intelligent monitor system and monitoring method "（Application number：
201410721965.X）There is provided a kind of high-voltage motor intelligent monitor system and monitoring method, motor manufacturing enterprise can be made remote
Journey gathers the real time data of motor, and carries out big data analysis to these data, finds out the failure of motor presence and potential
Failure, and scene will be reached under the method for solving these failures, remote assistance user eliminates electrical fault and incipient fault.But
The invention is only to propose a kind of motor manufacturing enterprise to carry out the system framework of after-sale service, what data monitoring part used
It is split type equipment, inconvenience is safeguarded in high cost, installation；The purpose of its invention is only that remote assistance user eliminates failure, and user is still
Initial data can not so be utilized, technical need of the intelligence manufacture to motor intelligent is not reached much.
The content of the invention
In order to overcome the deficiencies in the prior art, the present invention to propose intelligent electric machine system, a set of and electric drilling match is established
It is integrated, motor operation course can be realized in it is long-term, continuous, in real time comprehensively the monitoring of operation big data and energy
The intelligent electric machine system for enough carry out motor intelligent data management, analyzing, processing and utilizing.It is an object of the invention to pass through this
System, realizes the collection and accumulation of the big data of motor operation, and it is pre- to carry out the intelligent trouble diagnosis of motor operation, intellectual status
Alert, intelligent operation control, intelligent operation management, intelligent maintaining maintenance etc..System has simple structure, with low cost, practicality
By force, easy to use the advantages of, can be widely applied to middle small machine.
The technical solution adopted for the present invention to solve the technical problems is：
Described intelligent electric machine system includes integrated-type intelligent on-Line Monitor Device（1）, drive dynamic control device（2）, portable equipment
（3）, Cloud Server（4）.
Integrated-type intelligent on-Line Monitor Device（1）It is installed in motor（5）On, with motor（5）It is integrated, in motor（5）
Motor is gathered, processes, calculates and stored during operation（5）Every real-time running data.So as to easily realize motor operation
The collection and accumulation of big data, are intelligent trouble diagnosis, intellectual status early warning, intelligent operation control, the intelligence fortune of motor operation
Row management, intelligent maintaining maintenance etc. directly provide basic big data.Meanwhile, using integrated structure compared to using multiple splits
Formula equipment effectively reduces cost, and exempts from installation and removal in application, using more convenient and flexible and reasonable.
Drive dynamic control device（2）From integrated-type intelligent on-Line Monitor Device（1）Obtain motor（5）Real-time running data,
Motor is carried out accordingly（5）The real-time display of the implementation of control strategy, the switching of the method for operation, electric motor protecting or service data.Drive
Dynamic control device（2）With integrated-type intelligent on-Line Monitor Device（1）Between can as needed use wired or wireless communication side
Formula is connected, directly to integrated-type intelligent on-Line Monitor Device（1）The real-time running data for collecting carries out various intelligentized profits
With.Especially work as motor（5）Multiple different driving control devices are installed simultaneously（2）When, such as simultaneously install electrical machine energy-saving device and
Situations such as intellective protector, integrated-type intelligent on-Line Monitor Device can be shared（1）As service data collecting device, so as to save
Fall respective service data collecting device, and without separately mounting and dismounting, simplify structure, reduce cost, realize i.e.
Plug-and-play；And due to integrated-type intelligent on-Line Monitor Device（1）Conventional motor operating parameter is all measured, significantly
Enrich drive dynamic control device（2）Available parameter, is easy to implement increasingly complex drive control function.
Portable equipment（3）Transferred in real time by wireless network and watch integrated-type intelligent on-Line Monitor Device（1）Neutralize cloud clothes
Business device（4）The motor of upper storage（5）Factory data and historical data, and integrated-type intelligent on-Line Monitor Device（1）Collection
Motor（5）Real-time running data, be easy to field technician grasp motor（5）Real-time running state, and combine motor
（5）Factory data and historical data have to the running status of motor and comprehensively and accurately understand.Portable equipment（3）Can be logical
Smart mobile phone, install the special APP of APP can, or special hand-held set etc..
Portable equipment（3）Integrated-type intelligent on-Line Monitor Device is set by wireless network（1）Running parameter, early warning or
Alarm threshold value, and receive integrated-type intelligent on-Line Monitor Device（1）The early warning for sending or warning message, facilitate field technician
Change operational factor, understand motor in time（5）Abnormality, and take appropriate measures.
Described factory data refers to motor（5）Relative various data and data when dispatching from the factory, including nameplate data, electricity
Gas drawing, specification, delivery test data etc..Described historical data refers to motor（5）The data once produced in running,
Including Maintenance and Repair record, intermediate experiment data, early warning or alarm logging, history data etc..Described real time execution number
According to finger motor（5）Various real time datas when being currently running, including voltage, electric current, motor winding temperature, motor bearings temperature
The service data in degree, motor oscillating value, noise of motor value, or certain cycle etc..And real-time running data is after treatment storage
It is history data.
Described motor（5）Outer surface has comprising motor（5）Brief information and unique ID Quick Response Code（6）, by just
Take equipment（3）Scan the Quick Response Code（6）, motor can be obtained（5）Brief information and unique ID, due to the letter that Quick Response Code contains
Breath amount is limited, and brief information mainly includes motor（5）The information such as nameplate data, manufacturer.Work as portable equipment（3）Through wireless
Communication connection integrated-type intelligent on-Line Monitor Device（1）When, by unique ID by integrated-type intelligent on-Line Monitor Device（1）Obtain
Take correspondence motor（5）Factory data, historical data and real-time running data；Work as portable equipment（3）Cloud is connected through wireless telecommunications
Server（4）When, by unique ID by Cloud Server（4）Obtain correspondence motor（5）Factory data and historical data.Scene
Staff can at any time grasp motor by way of sweeping Quick Response Code（5）History and running status, facilitate production and transport
Battalion manages, formulates rational repair schedule etc..Additionally, when motor is resell, buyer can also by this way promptly and accurately
Understand the state of the motor.
Described portable equipment（3）With global positioning function, Quick Response Code is scanned（6）Afterwards by motor（5）Unique ID and
Current location is uploaded to Cloud Server through wireless telecommunications（4）.By Cloud Server（4）The motor of upper preservation（5）In different time
Current location information, can be directly realized by motor（5）Carry out material flow tracking, positioning, position change, maintenance and repair positioning are installed
Deng comprehensive control.
Described integrated-type intelligent on-Line Monitor Device（1）Real-time running data to collecting is analyzed, with reference to going through
History data, carry out motor（5）Health status diagnosis, while carry out the identification of failure Premonitory Characters of Doppler Radar and irregular operating state,
And to portable equipment（3）And Cloud Server（4）Send early warning.Integrated-type intelligent on-Line Monitor Device（1）Store motor（5）It is several
All of related data, big data analysis is carried out with reference to real-time running data, can effectively improve the accurate of health status diagnosis
Property, field technician and manufacturer is understood motor in time（5）Abnormality, and take arrange accordingly in time
Apply.
Described motor（5）Manufacturer by Cloud Server（4）The motor of middle storage（5）Historical data point
Analysis, carries out after services of product；Big data analysis is carried out by the history data to same type multiple electric motors, such is carried out
The product design of type motor and the lookup analysis of manufacturing defect.So as to provide the user targetedly, timely after-sale service, carry
Enterprise competitiveness high；And improve product design for manufacturer, optimize product structure, improve manufacturing process etc. strong branch is provided
Hold, so as to continuous improve product quality.
Compared with prior art, the invention has the advantages that：
1st, by the way that intelligent online monitoring device and electric drilling match is integrated, establish in can realizing motor operation course
For a long time, continuously, in real time comprehensively operation big data monitoring and can carry out motor intelligent data management, analysis, process and
The intelligent electric machine system for utilizing；It is intelligent trouble diagnosis, intellectual status early warning, intelligent operation control, the intelligence fortune of motor operation
Row management, intelligent maintaining maintenance etc. directly provide basic big data.
2nd, intelligent online monitoring device uses integrated structure, is pre-installed on motor, is gathered during operation, processed, counted
Every real-time running data of motor is calculated and stored, is exempted from when there is with low cost, simple structure, use compared to split type equipment
The advantages of installation；And when motor installs multiple different driving control devices simultaneously, save respective service data collecting device,
Further simplify electric system structure, reduce cost, realize plug and play, and greatly enriched drive dynamic control device can
The parameter for utilizing, is easy to implement increasingly complex drive control function.
3rd, by intelligent online monitoring device or Cloud Server can obtain at any time the factory data of motor, historical data and
Real-time running data, is easy to related personnel to check nearly all related data of motor at any time, when reasonable arrangement is overhauled and safeguarded
Between, improve production management efficiency.
4th, using two-dimensional code scanning and global location, can be directly realized by motor is carried out material flow tracking, install positioning, position
The comprehensive control of change, fair deal, maintenance and repair positioning etc..
5th, the almost all of relevant historical data of motor of integrated-type intelligent on-Line Monitor Device storage is relied on, with reference to real-time
Service data carries out big data analysis, can effectively improve the accuracy of health status diagnosis, and makes field technician and manufacture
Manufacturer can in time understand the abnormality of motor, take appropriate measures in time, improve continuous production and reliability, effectively
Reduce motor system fault rate and spoilage.
6th, intelligent electric machine system of the invention is relied on so that manufacturer can comprehensively participate in the week in whole life-span of product
It is interim, provide the user targetedly, timely after-sale service, improve enterprise competitiveness, and set for manufacturer improves product
Count, optimize product structure, the offer strong support such as manufacturing process is provided.
Brief description of the drawings
Fig. 1：Intelligent electric machine system construction drawing.
In figure：1- integrated-type intelligent on-Line Monitor Devices, 2- drive dynamic control devices, 3- portable equipments, 4- Cloud Servers, 5-
Motor, 6- Quick Response Codes, 7- manufacturers.
Specific embodiment
The invention will now be described in further detail with reference to the accompanying drawings：
As shown in figure 1, intelligent electric machine system of the present invention, including integrated-type intelligent on-Line Monitor Device（1）, drive control
Device（2）, portable equipment（3）, Cloud Server（4）.Typical drive dynamic control device（2）It is upper to include driver element, by cable
Access motor（5）Terminal box be its power supply, also including control unit, through cable and integrated-type intelligent on-Line Monitor Device（1）
Unit connection and exchange data.
Integrated-type intelligent on-Line Monitor Device（1）It is installed in motor（5）On, with motor（5）It is integrated, in motor（5）
Real-time Collection during operation, process, calculate and store motor（5）Every service data, launch or receive data by antenna, it is real
The collection and accumulation of the big data of motor operation are showed, have been intelligent trouble diagnosis, intellectual status early warning, the intelligence fortune of motor operation
Row control, intelligent operation management, intelligent maintaining maintenance etc. directly provide basic big data.Meanwhile, reduce and be individually equipped with monitoring
The cost of device, it is easier for installation compared to single monitoring device, flexibly and reasonable.Additionally, existing different driving control
System processed is in order to realize control, it is also desirable to additionally increase parameter measuring apparatus, on the one hand increased cost and system complexity, separately
On the one hand, such as temperature and rotating speed, it is difficult to be installed again after motor puts into operation.
Drive dynamic control device（2）By wired or wireless communication from integrated-type intelligent on-Line Monitor Device（1）Obtain motor
（5）Real-time running data, according to drive dynamic control device（2）The control strategy for storing in advance or setting, transports in real time with reference to motor
Row data, carry out motor（5）The implementation of control strategy, including motor driving or start-stop or the method for operation switching or protect
Deng.Meanwhile, drive dynamic control device（2）To motor（5）The real-time display of service data, is easy to field technician to check motor
Real-time running data.
Portable equipment（3）Transferred in real time by wireless network and watch integrated-type intelligent on-Line Monitor Device（1）Neutralize cloud clothes
Business device（4）The motor of upper storage（5）Factory data and historical data, and integrated-type intelligent on-Line Monitor Device（1）Collection
Motor（5）Real-time running data.Field technician passes through portable equipment（3）Grasp motor（5）Real-time running state,
And combine motor（5）Factory data and historical data grasp electrical fault tendency early warning information, motor is processed in time（5）No
Normal operation, finally avoids the expansion of electrical fault, facilitates production and operational management.
Portable equipment（3）Integrated-type intelligent on-Line Monitor Device is set by wireless network（1）Running parameter, early warning or
Alarm threshold value, and early warning or warning message are received, field technician is understood motor in time（5）Abnormality, and take
Corresponding measure.
Motor（5）Outer surface has comprising motor（5）Brief information and unique ID Quick Response Code（6）, by portable equipment
（3）Scan the Quick Response Code（6）, motor can be obtained（5）Brief information and unique ID, auxiliary user understand motor brief letter
Breath.Work as motor（5）During in power-up state, portable equipment（3）By unique ID and motor（5）Integrated-type intelligent supervise online
Survey device（1）Communicate wirelessly, obtain motor（5）Factory data, historical data and real-time running data, be easy to live work
Make personnel and grasp motor（5）Running status, facilitate production and operation management.If motor（5）It is portable to set in off-position
It is standby（3）Cloud Server is connected through wireless telecommunications（4）, by unique ID by Cloud Server（4）Obtain correspondence motor（5）Dispatch from the factory
Data and history data, even if staff is not at the scene, it is also possible to grasp motor（5）Ruuning situation.In addition, work as using
Family is convenient and swift it should be understood that during any information of motor, directly scan Quick Response Code.
Described portable equipment（3）With global positioning function, Quick Response Code is scanned（6）Afterwards by motor（5）Unique ID and
Current location is uploaded to Cloud Server through wireless telecommunications（4）, realizing carries out material flow tracking to motor, installs positioning, position and becomes
Comprehensive control more.Especially when there are multiple electric motors in certain area（5）When, grasp every motor（5）Particular location, when appoint
One motor（5）Once going wrong, operations staff can be positioned rapidly, be solved a problem promptly.
Integrated-type intelligent on-Line Monitor Device（1）Real-time running data to collecting is analyzed, with reference to historical data,
Carry out motor（5）Health status diagnosis, while carry out the identification of failure Premonitory Characters of Doppler Radar and irregular operating state, and by nothing
Line is communicated to portable equipment（3）And Cloud Server（4）Early warning is sent, field technician and manufacturer is understood motor in time
（5）Abnormality, and take appropriate measures, it is to avoid motor（5）By unnecessary harm, economic loss is reduced.
Motor（5）Manufacturer（7）Cloud Server can remotely be obtained by internet（4）Middle motor（5）History fortune
Row data, carry out after services of product, and big data analysis is carried out by the history data of same type motor, carry out the type
The product defects of motor searches analysis, and the frequent produced problem of same type motor is improved, and is conducive to later motor to give birth to
Produce research and development, moreover it is possible to provide the user targetedly after-sale service, save many manpower, material resources and financial resources.
Preferable embodiment of the invention is the foregoing is only, is not intended to limit the invention, it is all in spirit of the invention
Within principle, any modification, equivalent substitution and improvements made etc. should be included within the scope of the present invention.
Claims (6)
1. intelligent electric machine system, it is characterised in that：System includes integrated-type intelligent on-Line Monitor Device（1）, drive dynamic control device
（2）, portable equipment（3）, Cloud Server（4）；
Integrated-type intelligent on-Line Monitor Device（1）It is installed in motor（5）On, with motor（5）It is integrated, in motor（5）Operation
When gather, process, calculate and store motor（5）Every real-time running data；
Drive dynamic control device（2）From integrated-type intelligent on-Line Monitor Device（1）Obtain motor（5）Real-time running data, accordingly
Carry out motor（5）The real-time display of the implementation of control strategy, the switching of the method for operation, electric motor protecting or service data；
Portable equipment（3）Transferred in real time by wireless network and watch integrated-type intelligent on-Line Monitor Device（1）Neutralize Cloud Server
（4）The motor of upper storage（5）Factory data and historical data, and integrated-type intelligent on-Line Monitor Device（1）The electricity of collection
Machine（5）Real-time running data；
Portable equipment（3）Integrated-type intelligent on-Line Monitor Device is set by wireless network（1）Running parameter and receive integrated
Formula intelligent online monitoring device（1）The early warning for sending or warning message.
2. intelligent electric machine system according to claim 1, it is characterised in that：Described factory data refers to motor（5）Dispatch from the factory
When relative various data and data, including nameplate data, electric installation drawing, specification, delivery test data；Described goes through
History data refer to motor（5）The data once produced in running, including Maintenance and Repair record, intermediate experiment data, early warning or
Alarm logging, history data；Described real-time running data refers to motor（5）The various numbers produced when being currently running
According to, and it is history data after treatment storage.
3. intelligent electric machine system according to claim 1, it is characterised in that：Motor（5）Outer surface has comprising motor（5）'s
The Quick Response Code of brief information and unique ID（6）, by portable equipment（3）Scan the Quick Response Code（6）, motor can be obtained（5）'s
Brief information and unique ID；Work as portable equipment（3）Integrated-type intelligent on-Line Monitor Device is connected through wireless telecommunications（1）When, pass through
Unique ID is by integrated-type intelligent on-Line Monitor Device（1）Obtain correspondence motor（5）Factory data, historical data and in real time fortune
Row data；Work as portable equipment（3）Cloud Server is connected through wireless telecommunications（4）When, by unique ID by Cloud Server（4）Obtain
Correspondence motor（5）Factory data and historical data.
4. intelligent electric machine system according to claim 1, it is characterised in that：Portable equipment（3）With global positioning function,
Scanning Quick Response Code（6）Afterwards by motor（5）Unique ID and current location be uploaded to Cloud Server through wireless telecommunications（4）.
5. intelligent electric machine system according to claim 1, it is characterised in that：Integrated-type intelligent on-Line Monitor Device（1）It is right
The real-time running data for collecting is analyzed, and with reference to historical data, carries out motor（5）Health status diagnosis, while carrying out
The identification of failure Premonitory Characters of Doppler Radar and irregular operating state, to portable equipment（3）And Cloud Server（4）Send early warning.
6. intelligent electric machine system according to claim 1, it is characterised in that：Motor（5）Manufacturer taken by cloud
Business device（4）The motor of middle storage（5）Historical data analysis, carry out after services of product；By to same type multiple electric motors
Historical data carry out big data analysis, carry out the type motor product defects search analysis.
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| CN201710259096.7A CN106849517A (en) | 2017-04-20 | 2017-04-20 | Intelligent electric machine system |
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|---|---|---|---|
| CN201710259096.7A CN106849517A (en) | 2017-04-20 | 2017-04-20 | Intelligent electric machine system |
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| CN107681837A (en) * | 2017-09-15 | 2018-02-09 | 安徽达来电机有限公司 | A kind of motor with external wireless status monitoring mechanism |
| CN108234679A (en) * | 2018-03-28 | 2018-06-29 | 红云红河烟草(集团)有限责任公司 | Small cigarette packet appearance quality detection networked management system |
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| CN108521200A (en) * | 2018-04-27 | 2018-09-11 | 宁夏西北骏马电机制造股份有限公司 | Flame-proof mine intelligent three-phase asynchronous motor |
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| CN110426636A (en) * | 2019-09-09 | 2019-11-08 | 周封 | Intelligent electric machine is electrically connected piece integrated form internet of things sensors |
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