CN107180214A - A kind of equipment monitoring system of all-dimensional multi-angle - Google Patents
A kind of equipment monitoring system of all-dimensional multi-angle Download PDFInfo
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- CN107180214A CN107180214A CN201710435568.XA CN201710435568A CN107180214A CN 107180214 A CN107180214 A CN 107180214A CN 201710435568 A CN201710435568 A CN 201710435568A CN 107180214 A CN107180214 A CN 107180214A
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- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10009—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves
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- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
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- H—ELECTRICITY
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- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
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Abstract
The invention discloses a kind of equipment monitoring system of all-dimensional multi-angle, including production equipment, industrial computer, RFID device identifying system, biocular systems, radio sensing network, hand-held data gathering device, central server and monitor terminal, it is characterised in that：RFID device identifying system, biocular systems, radio sensing network are set in production equipment, connect RFID device identifying system, biocular systems, radio sensing network, hand-held data gathering device, central server connection respectively by industrial computer, then be connected by radio communication with monitor terminal.Wherein device label is the physical support of equipment electronic code, to read the product information in the chip of label, updated by headquarters server and pass inspection route, flow and inspection project down to the RFID data collector, pass through the system, real-time all-dimensional multi-angle monitoring production equipment, reaches the purpose for being effectively prevented from catastrophic failure and timely and accurately handling chance failure.
Description
Technical field
The present invention relates to plant maintenance technical field, specially a kind of equipment monitoring system of all-dimensional multi-angle.
Background technology
Since 21 century is entered, the automaticity more and more higher of millwork equipment, to the reality of equipment operation situation
When monitoring also obtain extensive concern.How relevant parameter is gathered in real time by way of automation, networking, and realization is set to chemical industry
Standby comprehensive remote monitoring, and real-time diagnosis is carried out to equipment health status by data analysis such as failure intelligent diagnosis algorithm
And prediction, Predictive Maintenance is carried out before equipment will break down, is current study hotspot to Maintenance Resource United Dispatching.
The content of the invention
It is an object of the invention to provide the equipment monitoring system of kind of all-dimensional multi-angle, possesses omnibearing angel monitoring
Advantage, solves the problem of automaticity is low.
To achieve the above object, the present invention provides following technical scheme：A kind of equipment monitoring system of all-dimensional multi-angle,
Including production equipment, industrial computer, RFID device identifying system, biocular systems, radio sensing network, hand-held data gathering device, in
Central server and monitor terminal, it is characterised in that：RFID device identifying system is set in production equipment, it is biocular systems, wireless
Sensing network, RFID device identifying system, biocular systems, radio sensing network, hand-held data gathering are connected by industrial computer respectively
Device, central server connection, then be connected by radio communication with monitor terminal.
The RFID device identifying system includes device label, RFID operation card, RFID reader, RFID data collection
Device, RFID data collector is located on RFID reader, RFID data collector be it is a kind of can send the collector of radiofrequency signal,
Device label, RFID operation card are respectively equipped with electronic chip, defeated by RFID data collector, RFID reader formation information
Send connection；Reading writing information device label wherein device label is the physical support of production equipment electronic code, be attached to needs with
In the equipment of track, product information is stored, to read the product information in the chip of device label, product information enters RFID afterwards
It is read and decodes in read write line, then deliver to central information processor and carries out relevant data processing, RFID device identifying system profit
It is identified with RFID technique for the identity of each equipment, is updated by headquarters server and pass inspection route, flow and inspection down
Project is looked into the RFID data collector, RFID works operation card is to be provided for staff's checking, work on the spot in addition
Described RFID works are operated card with that can be shown after described RFID data collector certification success by personnel, selection inspection road
Line, the device label being arranged in equipment, identification equipment mark are read using described RFID data collector.
The biocular systems include thermal imaging camera and visible light camera, and production equipment position can clearly be shot by being located at
Place, the system being combined using a kind of picture processing and mode identification technology, and by obtain equipment thermal imaging video and
Visible light video, draws the information such as device temperature, position, with monitoring device by computer disposal.
The radio sensing network includes various precise electronic senser elements, provided with coordinator node and terminal node, installs
After each precise electronic senser element collection information of each important component of equipment or production site everywhere, by connecting with industrial computer
Connect, will send information to each terminal node, and enter row information in coordinator node and collect, recycle wireless network to concentrate in monitoring
The heart is handled and presented, and is electric signal, the pressure letter of all-dimensional multi-angle real-time Transmission equipment the characteristics of radio sensing network
Number etc. data, using ad hoc network, pass through coordinator node and terminal node build the real-time monitoring network comprehensive to equipment.
The hand-held data gathering device can be used as biocular systems by the hand-held mobile collection device of staff, maneuverability
With the strong supplement of radio sensing network, the data such as all-dimensional multi-angle monitoring device amplitude, temperature.
It is soft that the central server is mounted with resource management software, knowledge management software, the system management software, maintenance task
Part and equipment on-line monitoring software, can exist equipment is transferred to by biocular systems, radio sensing network and hand-held data gathering device
Normal data in the real time data of line monitoring modular, with resource management module database is compared, then is pushed away by knowledge management module
Reason machine generation fault pre-alarming, withdraw scheme, by maintenance task module match breakdown maintenance scheme, most afterwards through system management module by
Instruction is uploaded to multiple monitor terminals by ad-hoc network, and troubleshooting instruction, guide maintenance work are given on the basis of automatic alarm
People carries out plant maintenance.
The monitor terminal includes smart mobile phone, intercom, system broadcasts, flat board or computer equipment, can be accurate rapidly
Really pass on the fault pre-alarming sent by central server, maintenance to indicate, withdraw scheme etc., instruct staff accurately and efficiently
Handle and tackle various failures even accident.
Described RFID data collector may also display equipment routing inspection, the point inspection contents of a project, and inspection item by item one by one, prison
Inspection data are uploaded to general headquarters by survey, typing inspection, point inspection running state data by wireless sensor technologies such as GPRS, bluetooths
Server is interior and preserves, the device label, RFID operation card, RFID reader, RFID data collector.The equipment mark
Label are the physical supports of equipment electronic code, are attached in the equipment for needing to track, data acquisition unit sends radiofrequency signal, to read
The product information in the chip of label is taken, product information enters in read write line and is read and decodes afterwards, then delivers to central information
The characteristics of processor carries out relevant data processing, RFID device identifying system is to utilize the identity that RFID technique is each equipment
It is identified, it is convenient that the database for covering all devices is set up in central server.
Compared with prior art, beneficial effects of the present invention are as follows：
1st, the present invention can in real time be supervised by setting RFID device identifying system with comprehensive to whole shop equipment
Survey, automaticity is high, convenient management.
2nd, the present invention is joined by setting biocular systems to realize to run equipment by thermal imaging video and visible light video
The real-time monitoring of number and environment, with reference to picture processing and mode identification technology analytical equipment running status.
Brief description of the drawings
Fig. 1 is a kind of module map of the equipment monitoring system of all-dimensional multi-angle of the invention；
Fig. 2 is a kind of operational flowchart of the equipment monitoring system of all-dimensional multi-angle of the invention；
Fig. 3 is the process box of the RFID device identifying system in a kind of equipment monitoring system of all-dimensional multi-angle of the invention
Figure；
Fig. 4 is the work block diagram of the biocular systems in a kind of equipment monitoring system of all-dimensional multi-angle of the invention；
Fig. 5 is the work block diagram of the radio sensing network in a kind of equipment monitoring system of all-dimensional multi-angle of the invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Referring to Fig. 1, a kind of equipment monitoring system of all-dimensional multi-angle, including production equipment, industrial computer, RFID device
Identifying system, biocular systems, radio sensing network, hand-held data gathering device, central server and monitor terminal, its feature exist
In：RFID device identifying system, biocular systems, radio sensing network are set in production equipment, connected respectively by industrial computer
RFID device identifying system, biocular systems, radio sensing network, hand-held data gathering device, central server connection, then pass through nothing
Line communication is connected with monitor terminal.
The RFID device identifying system includes device label, RFID operation card, RFID reader, RFID data collection
Device, RFID data collector is located on RFID reader, RFID data collector be it is a kind of can send the collector of radiofrequency signal,
Device label, RFID operation card are respectively equipped with electronic chip, defeated by RFID data collector, RFID reader formation information
Send connection；Reading writing information device label wherein device label is the physical support of production equipment electronic code, be attached to needs with
In the equipment of track, product information is stored, to read the product information in the chip of device label, product information enters RFID afterwards
It is read and decodes in read write line, then deliver to central information processor and carries out relevant data processing, RFID device identifying system profit
It is identified with RFID technique for the identity of each equipment, is updated by headquarters server and pass inspection route, flow and inspection down
Project is looked into the RFID data collector, RFID works operation card is to be provided for staff's checking, work on the spot in addition
Described RFID works are operated card with that can be shown after described RFID data collector certification success by personnel, selection inspection road
Line, the device label being arranged in equipment, identification equipment mark are read using described RFID data collector；
Described RFID data collector may also display equipment routing inspection, the point inspection contents of a project, and inspection item by item one by one, prison
Inspection data are uploaded to general headquarters by survey, typing inspection, point inspection running state data by wireless sensor technologies such as GPRS, bluetooths
In server and preserve, be for the identity of each equipment to enter rower using RFID technique the characteristics of RFID device identifying system
Know, it is convenient that the database for covering all devices is set up in central server；The industrial computer is the computer that we commonly use.
The biocular systems include thermal imaging camera and visible light camera, and production equipment position can clearly be shot by being located at
Place, the system being combined using a kind of picture processing and mode identification technology, and by obtain equipment thermal imaging video and
Visible light video, draws the information such as device temperature, position, with monitoring device by computer disposal
The radio sensing network includes various precise electronic senser elements, provided with coordinator node and terminal node, installs
After each precise electronic senser element collection information of each important component of equipment or production site everywhere, by connecting with industrial computer
Connect, will send information to each terminal node, and enter row information in coordinator node and collect, recycle wireless network to concentrate in monitoring
The heart is handled and presented, and is electric signal, the pressure letter of all-dimensional multi-angle real-time Transmission equipment the characteristics of radio sensing network
Number etc. data, using ad hoc network, pass through coordinator node and terminal node build the real-time monitoring network comprehensive to equipment.
The hand-held data gathering device can be used as biocular systems by the hand-held mobile collection device of staff, maneuverability
With the strong supplement of radio sensing network, the data such as all-dimensional multi-angle monitoring device amplitude, temperature.
The radio sensing network includes various precise electronic senser elements, coordinator node and terminal node, installed in setting
After each precise electronic senser element collection information of standby each important component or production site everywhere, each terminal section will send information to
Point, and enter row information in coordinator node and collect, recycle wireless network to concentrate on Surveillance center and handled and presented, wireless biography
The characteristics of feeling network is the data such as electric signal, the pressure signal of all-dimensional multi-angle real-time Transmission equipment, using ad hoc network,
The real-time monitoring network comprehensive to equipment is built by coordinator node and terminal node, it is described hand-held by staff, it is motor-driven
Flexibly, can be as biocular systems and the strong supplement of radio sensing network, the number such as all-dimensional multi-angle monitoring device amplitude, temperature
According to.
Central server be mounted with resource management software, knowledge management software, the system management software, maintenance task software and
Equipment on-line monitoring software, can will be transferred to equipment on-line prison by biocular systems, radio sensing network and hand-held data gathering device
The real time data of module is surveyed, is compared with the normal data in resource management module database, then by knowledge management module inference machine
Generation fault pre-alarming, scheme is withdrawn, breakdown maintenance scheme is matched by maintenance task module, most afterwards through system management module by from group
Instruction is uploaded to multiple monitor terminals by network, and troubleshooting instruction is given on the basis of automatic alarm, and guide maintenance workman enters
Row plant maintenance.Equipment on-line monitoring module can will be transferred to by biocular systems, radio sensing network and hand-held data gathering device
Real time data, compared with the normal data in resource management module database, then by knowledge management module inference machine generate therefore
Hinder early warning, withdraw scheme, breakdown maintenance scheme is matched by maintenance task module, most afterwards will by ad-hoc network through system management module
Instruction is uploaded to multiple monitor terminals, and troubleshooting instruction is given on the basis of automatic alarm, and guide maintenance workman carries out equipment
Safeguard that the equipment such as the smart mobile phone, intercom, system broadcasts, flat board and computer can be passed on quickly and accurately by center
Fault pre-alarming that server is sent, maintenance indicate, withdraw scheme etc., instruct staff accurately and efficiently handle and tackle it is various
Failure even accident.
System is comprised the following steps that：
(1) each equipment is identified by RFID device identifying system, and covers all devices in central server foundation
Database be connected with industrial computer.
(2) biocular systems are realized to equipment operational factor and the real-time prison of environment by thermal imaging video and visible light video
Control, with reference to picture processing and mode identification technology analytical equipment running status.
(3) radio sensing network obtains equipment operation parameter in real time by all kinds of precise electronic senser elements, and based on certainly
Networking technology and coordinator node, terminal node build the monitoring network comprehensive to equipment, and monitoring data is uploaded into center
Server.
(4) field personnel can be difficult the equipment operation obtained by hand-held data gathering device collecting part sensor
Parameter, such as equipment run amplitude, and the data of collection are uploaded into central server, multi-angle realization pair by wireless technology
The monitoring of equipment.
(5) the equipment operating data obtained in real time being compared with history normal data in central server.According to
Comparison result, fault pre-alarming is generated by central server, matches breakdown maintenance scheme.
(6) the real-time display device operational factor of each monitor terminal and ambient parameter, and point out fault pre-alarming and corresponding
Processing operation, guide maintenance workman carries out plant maintenance.
A kind of equipment monitoring system combination plurality of devices monitor mode of all-dimensional multi-angle of the present invention, can be complete in real time square
Position multi-angle monitoring production equipment, reaches the purpose for being effectively prevented from catastrophic failure and timely and accurately handling chance failure.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of changes, modification can be carried out to these embodiments, replace without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (8)
1. a kind of equipment monitoring system of all-dimensional multi-angle, including it is production equipment, industrial computer, RFID device identifying system, double
Mesh system, radio sensing network, hand-held data gathering device, central server and monitor terminal, it is characterised in that：In production equipment
Upper setting RFID device identifying system, biocular systems, radio sensing network, RFID device identification system is connected by industrial computer respectively
System, biocular systems, radio sensing network, hand-held data gathering device, central server connection, then it is whole with monitoring by radio communication
End connection.
2. a kind of equipment monitoring system of all-dimensional multi-angle according to claim 1, it is characterised in that：The RFID is set
Standby identifying system includes device label, RFID operation card, RFID reader, RFID data collector, RFID data collector
It is located on RFID reader, RFID data collector is a kind of to send the collector of radiofrequency signal, device label, RFID operation
Card is respectively equipped with electronic chip, by RFID data collector, RFID reader formation information conveyance connection；Reading writing information is set
Standby label wherein device label is the physical support of production equipment electronic code, is attached in the equipment for needing to track, storage production
Product information, to read the product information in the chip of device label, product information enters afterwards is read simultaneously in RFID reader
Decoding, then the relevant data processing of central information processor progress is delivered to, RFID device identifying system is each using RFID technique
The identity of platform equipment is identified, and is updated by headquarters server and is passed inspection route, flow and inspection project down to the RFID
Data acquisition unit, RFID works operation card is to be provided for staff's checking in addition, and field personnel is by described RFID
Work operates card with that can be shown after described RFID data collector certification success, selection inspection route, using described
RFID data collector reads the device label being arranged in equipment, identification equipment mark.
3. a kind of equipment monitoring system of all-dimensional multi-angle according to claim 1, it is characterised in that：The binocular system
System includes thermal imaging camera and visible light camera, and being located at clearly to shoot at production equipment position, at a kind of picture
The system that reason and mode identification technology are combined, and by obtaining the thermal imaging video and visible light video of equipment, pass through meter
The processing of calculation machine draws the information such as device temperature, position, with monitoring device.
4. a kind of equipment monitoring system of all-dimensional multi-angle according to claim 1, it is characterised in that：The wireless biography
Feeling network includes various precise electronic senser elements, provided with coordinator node and terminal node, installed in each important component of equipment or
After each precise electronic senser element collection information of production site everywhere, by being connected with industrial computer, each end will send information to
End node, and enter row information in coordinator node and collect, recycle wireless network to concentrate on Surveillance center and handled and presented, nothing
The characteristics of line sensing network is the data such as the electric signal of all-dimensional multi-angle real-time Transmission equipment, pressure signal, utilizes MANET
Technology, the real-time monitoring network comprehensive to equipment is built by coordinator node and terminal node.
5. a kind of equipment monitoring system of all-dimensional multi-angle according to claim 1, it is characterised in that：The hand-held number
According to collector by the hand-held mobile collection device of staff, maneuverability can having as biocular systems and radio sensing network
Power is supplemented, the data such as all-dimensional multi-angle monitoring device amplitude, temperature.
6. a kind of equipment monitoring system of all-dimensional multi-angle according to claim 1, it is characterised in that：It is genuinely convinced in described
It is soft that business device is mounted with resource management software, knowledge management software, the system management software, maintenance task software and equipment on-line monitoring
Part, can will be transferred to the real-time number of equipment on-line monitoring module by biocular systems, radio sensing network and hand-held data gathering device
According to, compared with the normal data in resource management module database, then by knowledge management module inference machine generate fault pre-alarming, remove
From scheme, breakdown maintenance scheme is matched by maintenance task module, will most be instructed and uploaded by ad-hoc network through system management module afterwards
To multiple monitor terminals, troubleshooting instruction is given on the basis of automatic alarm, guide maintenance workman carries out plant maintenance.
7. a kind of equipment monitoring system of all-dimensional multi-angle according to claim 1, it is characterised in that：The monitoring is eventually
End includes smart mobile phone, intercom, system broadcasts, flat board or computer equipment, can quickly and accurately pass on by center service
Fault pre-alarming that device is sent, maintenance indicate, withdraw scheme etc., instruct staff accurately and efficiently to handle and tackle various failures
Or even accident.
8. a kind of equipment monitoring system of all-dimensional multi-angle according to claim 2, it is characterised in that：Described RFID
Data acquisition unit may also display equipment routing inspection, the point inspection contents of a project, and inspection item by item one by one, monitoring, typing inspection, point inspection fortune
Row status data, inspection data by wireless sensor technologies such as GPRS, bluetooths be uploaded in headquarters server and preserved, described
Device label, RFID operation card, RFID reader, RFID data collector.The device label is equipment electronic code
Physical support, is attached in the equipment for needing to track, data acquisition unit sends radiofrequency signal, to read the production in the chip of label
Product information, product information enters in read write line and is read and decodes afterwards, then delivers to the relevant data of central information processor progress
The characteristics of processing, RFID device identifying system is to be identified using RFID technique for the identity of each equipment, convenient in
Central server sets up the database for covering all devices.
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| CN201710435568.XA CN107180214A (en) | 2017-06-11 | 2017-06-11 | A kind of equipment monitoring system of all-dimensional multi-angle |
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| CN112468579A (en) * | 2020-11-25 | 2021-03-09 | 苏州德森斯特通信技术有限公司 | Punching equipment networking monitored control system |
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| CN112590883A (en) * | 2020-12-22 | 2021-04-02 | 交控科技股份有限公司 | Equipment maintenance system and method |
| CN114785680A (en) * | 2022-06-17 | 2022-07-22 | 深圳市信润富联数字科技有限公司 | Wind power industrial control equipment transformation method and terminal transformation method |
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