CN108444603A - The intelligent movable distributed diagnosis system of instrument is examined based on infrared thermal imaging point - Google Patents
The intelligent movable distributed diagnosis system of instrument is examined based on infrared thermal imaging point Download PDFInfo
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Abstract
The invention discloses a kind of intelligent movable distributed diagnosis systems for examining instrument based on infrared thermal imaging point comprising cloud platform server, intelligent distributed diagnosis software, infrared thermal imaging point inspection instrument, intelligent sensing unit, wherein：Intelligent distributed diagnosis software includes：Equipment files module is used to establish news file, check item, alarming value, component sensitive indicator of equipment etc..The present invention can carry out thermal imaging and carry out temperature field measurement, also it can match wireless vibration sensing unit outside, realize the measurement of vibration equipment temperature, coordinate with intelligent distributed diagnosis system software, infrared thermo-scan image is carried out to electrical equipment, disposable to measure electrical temperature field, data realize trend analysis, warning reminding, the data sharing of historical data by wireless upload server.
Description
Technical field
The present invention relates to a kind of management systems, more particularly to a kind of intelligent movable point for examining instrument based on infrared thermal imaging point
Examine management system.
Background technology
In the equipment of enterprise's operation in 24 hours, such as motor, electrical cabinet, transformer, wind turbine, pump Static Equipment, warp
Often there is chance failure, when local fault needs to measure into trip temperature, especially the electric terminal of power distribution cabinet, due to aging, pine
It is dynamic etc. that contact temperature is caused to gradually rise, after reaching certain temperature alarming value, it is necessary to maintenance down processing.
Therefore business equipment needs monitoring temperature and vibration, and data foundation is provided for fault diagnosis.Thermal imaging point examines instrument
The temperature monitoring that can be used for mechanical equipment, such as wind turbine, pump, centrifuge, transformer device
Traditional equipment point-detecting, the inspection of motor oscillating point use vibration measuring pen, bearing temperature and electric terminal temperature check to use
Infrared point temperature instrument, the temperature that point-to-point measurement is each put, temperature value are copied in inspection on this upper or point inspection instrument.This mode point inspection
There are problems that：One, field operation is less efficient；Two, data inputting is error-prone；Three, it is unable to control to site and examines；Four,
It can not carry out trend analysis；Five, it cannot achieve data sharing.
Some is measured by the thermal infrared imager of profession, can be carried out large-area scanning and be measured , Although so than a warm instrument survey
Warm fast and easy, but the usual price of these instruments is high, degree of protection is relatively low, and is typically only capable to single machine and is used as tool
, data can not real-time upload server.Using there are problems that for professional thermal infrared imager：Six, price is high, Wu Fapu
And it is examined to daily point；Seven, degree of protection is low：Poor waterproof properties, intolerant to colliding with；Eight, data can not be shared.
Invention content
Technical problem to be solved by the invention is to provide a kind of intelligent movable point inspections for examining instrument based on infrared thermal imaging point
Management system can carry out thermal imaging and carry out temperature field measurement, can also match wireless vibration sensing unit outside, realize that equipment is shaken
The measurement of dynamic temperature coordinates with intelligent distributed diagnosis system software, and infrared thermo-scan image is carried out to electrical equipment, disposable to survey
Electrical temperature field is measured, data realize trend analysis, warning reminding, the data sharing of historical data by wireless upload server.
The present invention is to solve above-mentioned technical problem by following technical proposals：One kind examining instrument based on infrared thermal imaging point
Intelligent movable distributed diagnosis system comprising cloud platform server, intelligent distributed diagnosis software, infrared thermal imaging point inspection instrument,
Intelligent sensing unit, wherein：
Intelligent distributed diagnosis software includes：
Equipment files module is used to establish news file, check item, alarming value, component sensitive indicator of equipment etc.；
Spot-checking plan editor module is required according to enterprise's particle check system, formulates corresponding spot-checking plan, and formulate to phase
The point inspection person answered executes；
Point inspection task single module, requires according to spot-checking plan editor module system, is periodically generated an inspection task form, under
It passes point inspection instrument and carries out an inspection；
Data memory module is stored in after being used for the Various types of data upload of an inspection in the database of server；
Equipment state alarm module examines item and its alarming value according to the point of setting, judges whether the state of equipment is normal；
Fault diagnosis module, the Fault-Sensitive index that the present invention is arranged, according to the sensitivity for uploading data calculating most common failure
Value, and the alarm decision of sensitivity value is carried out, failure modes are tentatively carried out, guidance is provided for accurate diagnosis；
Accurate fault diagnosis module carries out accurate failure according to the vibration initial data of upload, thermal imaging initial data and examines
Disconnected, accurate fault diagnosis module provides all kinds of tendency charts, oscillogram, spectrogram, thermograph, temperature field partial analysis etc.；
Reporting modules are generated, are used to generate Trouble Report, diagnosis report, service bulletin etc.；
Equipment state statistical module is agreed to count the quantity of different alarm level equipment, booting stop device etc.；
Priority assignation module, compass of competency difference different according to post, is different user setting function privilege and pipe
Have jurisdiction over range permission；
Infrared thermal imaging point examines instrument, has bluetooth, WIFI and 4G communication modes, external various intelligent sensing units are (such as nothing
Linearly coupled sensor, wireless points Wen Yi, wireless instrument), it is connected with various wireless sensor devices by bluetooth WIFI interface module,
Gather data, and data are preserved by WIFI or 4G upload servers comprising infrared thermal imaging probe is commonly taken pictures
Probe, data interface module, intelligent distributed diagnosis software, bluetooth WIFI interface module, infrared thermal imaging probe, common spy of taking pictures
Head is all connected with data interface module, and infrared thermal imaging probe is located at common photographing probe side, data interface module and intelligence
Distributed diagnosis software is connected, and intelligent distributed diagnosis software is connected with bluetooth WIFI interface module.
Preferably, the cloud platform server uses Ali's cloud platform server, installs intelligent distributed diagnosis software, will be by
In the information and the monitoring point typing present invention of measurement equipment, the physical examination table of equipment under test is created, is created for an inspection operational staff regular
The plan of point inspection, the present invention, which automatically generates, distributes an inspection job order.
Preferably, the infrared thermal imaging point inspection instrument uses the infrared thermal imaging mobile phone of Ka Te companies CAT S60, infrared heat
The infrared thermal imaging probe for being imaged built in mobile phone FLIR companies will using the thermal imaging data-interface of infrared thermal imaging mobile phone
In infrared thermal imaging digital independent to the intelligent distributed diagnosis software of independent development, and infrared thermal imaging temperature field data is uploaded
Server realizes data sharing.
Preferably, the intelligent movable distributed diagnosis system that instrument is examined the present invention is based on infrared thermal imaging point includes following holds
Row flow：
Step 1, logs in APP softwares, and point inspection operational staff examines instrument, built-in intelligence point using the infrared thermal imaging point in hand
Management software is examined, after inputting username and password, by 4G or WIFI, logs in cloud platform server；
Step 2, download point examine task, and cloud platform server issues an inspection task form to point inspection or more automatically；
Step 3, selected element examine task；Point inspection operational staff opens the job order of Selective artery embolization inspection,；
Step 4 uploads cloud platform server, after the completion of all bus data acquisition, passes through 4G or WIFI and uploads cloud platform service
Device preserve data, and the intelligent movable distributed diagnosis software on server to data carry out post analysis, formed various tendency charts,
Pie chart is counted, diagnostic function is realized according to historical data and fault case；
Step 5, scanning electron label are adjusted as indicated after the NFC tags at scanning device scene on mobile phone automatically
The equipment inspection item under the label is taken, such as the acquisition of electrical cabinet thermal imaging data, dynamic equipment bearing vibration and temperature, field instrument
Data, observation item；
Step 6, gathered data, point inspection operational staff transfer according to the instruction on inspection instrument and are checked, acquired item by item
Or logging data；
Step 7 judges whether missing inspection, is to go to step six, otherwise goes to step five；After task acquires, point inspection instrument inspection
Whether there is omission check item, if any omission, returns to mend again and survey forgetting items；Nothing left leak source scans other labels and continues
Acquisition.
The positive effect of the present invention is that：The present invention can carry out thermal imaging and carry out temperature field measurement, also can be outer
With wireless vibration sensing unit, the measurement of vibration equipment temperature is realized, coordinate with intelligent distributed diagnosis system software, to electrically setting
Standby to carry out infrared thermo-scan image, disposable to measure electrical temperature field, data realize historical data by wireless upload server
Trend analysis, warning reminding, data sharing.
Description of the drawings
Fig. 1 is the structural schematic diagram that infrared thermal imaging point of the present invention examines instrument.
Fig. 2 is the flow chart of the present invention.
Specific implementation mode
Present pre-ferred embodiments are provided below in conjunction with the accompanying drawings, with the technical solution that the present invention will be described in detail.
As shown in Figure 1, it includes cloud platform to examine the intelligent movable distributed diagnosis system of instrument the present invention is based on infrared thermal imaging point
Server, intelligent distributed diagnosis software, infrared thermal imaging point inspection instrument, intelligent sensing unit, wherein：
Intelligent distributed diagnosis software includes：
Equipment files module is used to establish news file, check item, alarming value, component sensitive indicator of equipment etc.；
Spot-checking plan editor module is required according to enterprise's particle check system, formulates corresponding spot-checking plan, and formulate to phase
The point inspection person answered executes；
Point inspection task single module, requires according to spot-checking plan editor module system, is periodically generated an inspection task form, under
It passes point inspection instrument and carries out an inspection；
Data memory module is stored in after being used for the Various types of data upload of an inspection in the database of server；
Equipment state alarm module examines item and its alarming value according to the point of setting, judges whether the state of equipment is normal；
Fault diagnosis module, the Fault-Sensitive index that the present invention is arranged, according to the sensitivity for uploading data calculating most common failure
Value, and the alarm decision of sensitivity value is carried out, failure modes are tentatively carried out, guidance is provided for accurate diagnosis；
Accurate fault diagnosis module carries out accurate failure according to the vibration initial data of upload, thermal imaging initial data and examines
Disconnected, accurate fault diagnosis module provides all kinds of tendency charts, oscillogram, spectrogram, thermograph, temperature field partial analysis etc.；
Reporting modules are generated, are used to generate Trouble Report, diagnosis report, service bulletin etc.；
Equipment state statistical module is agreed to count the quantity of different alarm level equipment, booting stop device etc.；
Priority assignation module, compass of competency difference different according to post, is different user setting function privilege and pipe
Have jurisdiction over range permission；
Infrared thermal imaging point examines instrument, has bluetooth, WIFI (WIreless-FIdelity, Wireless Fidelity) and 4G (the
4th Generation mobile communication technology, fourth generation mobile communication technology) communication modes, it can
External various intelligent sensing units (such as wireless vibration sensor, wireless points Wen Yi, wireless instrument), can be connect by bluetooth WIFI
Mouth mold block is connected with various wireless sensor devices, gather data, and data are preserved by WIFI or 4G upload servers,
It includes infrared thermal imaging probe, common photographing probe, data interface module, point inspection APP (Application, cell phone software)
Software, bluetooth WIFI interface module, infrared thermal imaging probe, common photographing probe are all connected with data interface module, infrared heat
Imaging probe is located at common photographing probe side, and data interface module is connected with intelligent distributed diagnosis software, intelligent distributed diagnosis
Software is connected with bluetooth WIFI interface module.
Intelligent sensing unit can measure the vibration of equipment, bearing temperature, and data upload thermal imaging point by bluetooth and examine instrument, into
And data are uploaded by Cloud Server by WIFI or 4G.
Intelligent distributed diagnosis software is the preservation and analysis for realizing temperature field data, vibration data.
Spot-checking plan and inspection item are created on cloud platform server, and the inspection of infrared thermal imaging point is downloaded to by WIFI or 4G
On instrument, check staff's handheld point inspection instrument, point by point to check item in the works successively gathered data, when vibrating data collection, needs a little
Inspection instrument is connected with wireless sensing unit, and wireless sensing unit acquires vibration data, and uploads an inspection instrument；If necessary to measuring temperature
Field data then acquires the infrared thermal imaging probe collecting temperature data used built in point inspection instrument, is shown in this place inspection or more.It is all
After the completion of point inspection data acquisition, point inspection instrument uploads Cloud Server by WIFI or 4G, by the data of all check items and preserves
And background analysis.
The cloud platform server uses Ali's cloud platform server, intelligent distributed diagnosis software is installed, by equipment under test
Information and monitoring point (including infrared thermal imaging point, vibration pickup point, observation item confirm point etc.) in typing present invention, create quilt
The physical examination table of measurement equipment creates the plan of periodically point inspection for inspection operational staff, and the present invention, which automatically generates, distributes an inspection job order.
The infrared thermal imaging point inspection instrument using Ka Te companies CAT S60, (on MWC2016 release by Caterpillar (CAT)
The whole world first support the smart mobile phone of thermal imaging) infrared thermal imaging mobile phone, the built-in FLIR (FLIR of infrared thermal imaging mobile phone
SYSTEMS, Fei Lier) company infrared thermal imaging probe, will be infrared using the thermal imaging data-interface of infrared thermal imaging mobile phone
In thermal imaging digital independent to the intelligent distributed diagnosis software of independent development, and by infrared thermal imaging temperature field data upload service
Device realizes data sharing.
The infrared thermal imaging camera of FLIR built in the infrared thermal imaging mobile phone, pixel reach 320*480, additional FLIR
MSX (PC) integration technology, unique intelligent capture ability, can simultaneously thermograph on piece show measured object wheel
It is wide；And feature easy to carry, cost-effective, degree of protection is high fully meets the daily point inspection of equipment and uses.
The infrared thermal imaging mobile phone puts the hardware platform of inspection instrument as intelligence, cannot be only used for infrared thermal imaging measurement,
Also there is blue tooth communication function, thus can other than the intelligence such as point temperature instrument with the wireless vibration sensor of bluetooth communication, Bluetooth transmission
The automatic upload server of instrumented data is substituted the mode of the meter reading typing in conventional point inspection instrument, not only facilitated fast by energy instrument
The problem of victory, there are no concern of data clerical errors；It, can be to the five of controlled plant simultaneously using the functions such as take pictures, record of mobile phone
Sense (sound, leakage, screw tightness situation etc.) project is confirmed, and will confirm that result uploads clothes together with photo and audio files
Business device, and infrared thermal imaging mobile phone is with the following functions simultaneously：
Ten, thermal imaging measures, and built-in thermal imaging probe scans thermal imaging, preserves thermal imagery temperature data；
11, vibration measurement, apolegamy intelligent wireless sensing unit (small mushroom) realizes vibration temperature measurement, waveform frequency spectrum
Analysis；
12, meter reading typing, various field instrument meter reading typings；
13, observed quantity batch processing, the batch processing of five sense inspection items is greatly improved scene point inspection efficiency；
14, remarks typing, have take pictures, record, the note functions such as words input；
15, wireless transmission：Any region of wireless coverage can examine data with passing task at present and uploading point；
16, task handing-over allows user that an inspection task is delivered other staff on behalf of completion；
17, it explains in violation of rules and regulations, violation record is explained and audited；
18, electronic tag quickly navigates to inspection region or equipment, improves scene point inspection efficiency；
19, state browsing, alarm condition is opened for state, measuring point tendency chart, statistics pie chart, spectrum analysis etc..
As shown in Fig. 2, it is described the present invention is based on infrared thermal imaging point examine instrument intelligent movable distributed diagnosis system include with
Lower execution flow：
Step 1, logs in APP softwares, and point inspection operational staff examines instrument, built-in intelligence point using the infrared thermal imaging point in hand
Management software is examined, after inputting username and password, by 4G or WIFI, logs in cloud platform server；
Step 2, download point examine task, and cloud platform server issues an inspection task form to point inspection or more automatically；
Step 3, selected element examine task；Point inspection operational staff opens the job order of Selective artery embolization inspection,；
Step 4 uploads cloud platform server, after the completion of all bus data acquisition, passes through 4G or WIFI and uploads cloud platform service
Device preserve data, and the intelligent movable distributed diagnosis software on server to data carry out post analysis, formed various tendency charts,
Pie chart is counted, diagnostic function is realized according to historical data and fault case；
Step 5, scanning electron label are adjusted as indicated after the NFC tags at scanning device scene on mobile phone automatically
The equipment inspection item under the label is taken, such as the acquisition of electrical cabinet thermal imaging data, dynamic equipment bearing vibration and temperature, field instrument
Data, observation item；
Step 6, gathered data, point inspection operational staff transfer according to the instruction on inspection instrument and are checked, acquired item by item
Or logging data；
Step 7 judges whether missing inspection, is to go to step six, otherwise goes to step five；After task acquires, point inspection instrument inspection
Whether there is omission check item, if any omission, returns to mend again and survey forgetting items；Nothing left leak source scans other labels and continues
Acquisition.
Particular embodiments described above, the technical issues of to the solution of the present invention, technical solution and advantageous effect carry out
It is further described, it should be understood that the above is only a specific embodiment of the present invention, is not limited to
The present invention, all within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should be included in this
Within the protection domain of invention.
Claims (4)
1. a kind of intelligent movable distributed diagnosis system for examining instrument based on infrared thermal imaging point, which is characterized in that it includes cloud platform
Server, intelligent distributed diagnosis software, infrared thermal imaging point inspection instrument, intelligent sensing unit, wherein：
Intelligent distributed diagnosis software includes：
Equipment files module is used to establish news file, check item, alarming value, the component sensitive indicator of equipment；
Spot-checking plan editor module is required according to enterprise's particle check system, formulates corresponding spot-checking plan, and formulate to corresponding
Point inspection person executes；
Point inspection task single module, requires according to spot-checking plan editor module system, is periodically generated an inspection task form, passes a little down
Inspection instrument carries out an inspection；
Data memory module is stored in after being used for the Various types of data upload of an inspection in the database of server；
Equipment state alarm module examines item and its alarming value according to the point of setting, judges whether the state of equipment is normal；
Fault diagnosis module, the Fault-Sensitive index that the present invention is arranged, according to the sensitivity value for uploading data calculating most common failure, and
The alarm decision for carrying out sensitivity value, tentatively carries out failure modes, guidance is provided for accurate diagnosis；
Accurate fault diagnosis module carries out accurate fault diagnosis, essence according to the vibration initial data of upload, thermal imaging initial data
Close fault diagnosis module provides all kinds of tendency charts, oscillogram, spectrogram, thermograph, temperature field partial analysis；
Reporting modules are generated, are used to generate Trouble Report, diagnosis report, service bulletin；
Equipment state statistical module is agreed to count the quantity of different alarm level equipment, booting stop device；
Priority assignation module, compass of competency difference different according to post are different user setting function privileges and administration model
Enclose permission；
Infrared thermal imaging point examines instrument, and there are bluetooth, WIFI and 4G communication modes, external various intelligent sensing units to pass through bluetooth
WIFI interface module is connected with various wireless sensor devices, gather data, and by data by WIFI or 4G upload servers into
Row preserves comprising infrared thermal imaging probe, common photographing probe, data interface module, intelligent distributed diagnosis software, bluetooth
WIFI interface module, infrared thermal imaging probe, common photographing probe are all connected with data interface module, infrared thermal imaging probe position
In common photographing probe side, data interface module is connected with intelligent distributed diagnosis software, intelligent distributed diagnosis software and bluetooth
WIFI interface module is connected.
2. the intelligent movable distributed diagnosis system of instrument is examined based on infrared thermal imaging point as described in claim 1, which is characterized in that
The cloud platform server uses Ali's cloud platform server, installs intelligent distributed diagnosis software, by the information of equipment under test and
In the monitoring point typing present invention, the physical examination table of equipment under test is created, the plan of periodically point inspection, this hair are created for inspection operational staff
Bright automatically generate distributes an inspection job order.
3. the intelligent movable distributed diagnosis system of instrument is examined based on infrared thermal imaging point as described in claim 1, which is characterized in that
The infrared thermal imaging point inspection instrument uses the infrared thermal imaging mobile phone of Ka Te companies CAT S60, infrared thermal imaging mobile phone built-in
The infrared thermal imaging of FLIR companies is popped one's head in, using the thermal imaging data-interface of infrared thermal imaging mobile phone, by infrared thermal imaging data
It reads in the intelligent distributed diagnosis software of independent development, and by infrared thermal imaging temperature field data upload server, realizes number
According to shared.
4. the intelligent movable distributed diagnosis system of instrument is examined based on infrared thermal imaging point as described in claim 1, which is characterized in that
The intelligent movable distributed diagnosis system that instrument is examined the present invention is based on infrared thermal imaging point includes flow performed below：
Step 1, logs in APP softwares, and point inspection operational staff examines instrument, built-in intelligence point inspection pipe using the infrared thermal imaging point in hand
Software is managed, after inputting username and password, by 4G or WIFI, logs in cloud platform server；
Step 2, download point examine task, and cloud platform server issues an inspection task form to point inspection or more automatically；
Step 3, selected element examine task；Point inspection operational staff opens the job order of Selective artery embolization inspection,；
Step 4 uploads cloud platform server, after the completion of all bus data acquisition, passes through 4G or WIFI and uploads cloud platform server and protect
Deposit data, and the intelligent movable distributed diagnosis software on server carries out post analysis to data, forms various tendency charts, statistics
Pie chart realizes diagnostic function according to historical data and fault case；
Step 5, scanning electron label transfer this automatically as indicated after the NFC tags at scanning device scene on mobile phone
Equipment inspection item under label, such as the acquisition of electrical cabinet thermal imaging data, dynamic equipment bearing vibration and temperature, field instrument number
According to, observation item；
Step 6, gathered data, point inspection operational staff transfer according to the instruction on inspection instrument and are checked, acquired or recorded item by item
Enter data；
Step 7 judges whether missing inspection, is to go to step six, otherwise goes to step five；After task acquires, point inspection instrument checks whether
There is omission check item, if any omission, returns to mend again and survey forgetting items；Nothing left leak source scans other labels and continues to acquire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810216089.3A CN108444603A (en) | 2018-03-15 | 2018-03-15 | The intelligent movable distributed diagnosis system of instrument is examined based on infrared thermal imaging point |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810216089.3A CN108444603A (en) | 2018-03-15 | 2018-03-15 | The intelligent movable distributed diagnosis system of instrument is examined based on infrared thermal imaging point |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108444603A true CN108444603A (en) | 2018-08-24 |
Family
ID=63194639
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|---|---|---|---|
| CN201810216089.3A Pending CN108444603A (en) | 2018-03-15 | 2018-03-15 | The intelligent movable distributed diagnosis system of instrument is examined based on infrared thermal imaging point |
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| CN112019600A (en) * | 2020-08-06 | 2020-12-01 | 北京印刷学院 | Information data point inspection processing system and method based on teaching equipment |
| CN112019600B (en) * | 2020-08-06 | 2023-04-18 | 北京印刷学院 | Information data point inspection processing system and method based on teaching equipment |
| CN112698615A (en) * | 2020-11-10 | 2021-04-23 | 四川省东宇信息技术有限责任公司 | Equipment fault feedback system based on cloud platform |
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