CN106408680A - Spot checking management system based on APP technology - Google Patents
Spot checking management system based on APP technology Download PDFInfo
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- CN106408680A CN106408680A CN201610769375.3A CN201610769375A CN106408680A CN 106408680 A CN106408680 A CN 106408680A CN 201610769375 A CN201610769375 A CN 201610769375A CN 106408680 A CN106408680 A CN 106408680A
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C3/00—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
A spot checking management system based on an APP technology is characterized in that a wireless sensor is installed on a test point of a facility to be tested; a patrolling person completes a preset patrolling task through APP software in a handset and controls the wireless sensor through Bluetooth to collect realtime data of corresponding facility; the APP software guides the patrolling person to complete the patrolling task step by step, the patrolling task is created by patrolling upper computer software and sent to the APP software; when whole patrolling task or part of the patrolling task is completed, the patrolling person can upload the patrolling result at any time through the APP in the handset, and the data result can be checked through an APP in a PC or a handset.
Description
Technical field
The present invention relates to equipment point-detecting method, data acquisition and field of diagnosis about equipment fault, specifically a kind of support
The intelligent point detection system of plurality of access modes, its construction method and detecting method.
Background technology
In industrial circle, need to manage substantial amounts of equipment simultaneously, and be mounted with RFID label tag on these equipment, various biographies
Sensor, and during it is carried out with an inspection, not only need the signal datas such as pressure, temperature, vibration, speed are detected,
Also need to RFID label tag is written and read simultaneously.Due to the complexity of equipment production environment to be checked, need to rely on substantial amounts of manpower
Carry out equipment is carried out with an inspection, discrimination apparatus maintenance status to scene, efficiency is low, and error is many.And existing point inspection equipments are
Have and vibration and one or two kind of signal data such as temperature are acquired, and the fortune to equipment for the data that can not be come up according to collection
Row state and following fault carry out judging prediction it is impossible to meet the requirement to equipment point-detecting for the industrial undertaking;And existing point inspection
The autgmentability of equipment and versatility are poor, and the kind of interface providing is less, and the communication of host computer also mainly adopts serial ports to lead to
News are so that the point inspection efficiency of enterprise reduces.With technology of Internet of things industrial circle development, industrial sensor and wireless sensing
The application of device network, provides a kind of new method for procuratorial organ's formula.
Content of the invention
The present invention is to overcome the defect of above-mentioned prior art presence to provide a kind of intelligence supporting plurality of access modes
Energy detecting method system, its construction method and detecting method, to improve the efficiency of inspection work and a quality.
Its technical scheme is as follows:A kind of distributed diagnosis system, including master chip, the first wireless repeater, storage server
With multiple wireless sensers;Described first wireless repeater, storage server are connected with described master chip respectively;The plurality of nothing
Line sensor is in production equipment, and is connected with described first wireless repeater by way of radio communication;Described wireless
Sensor includes temperature sensor, vibrating sensor, velocity sensor, current sensor, voltage sensor, baroceptor;
Described temperature sensor and vibrating sensor are arranged on motor, bearing and the shaft coupling of described production equipment, described electric current
Sensor is arranged on the power line of the motor of described production equipment, described baroceptor, dust sensor and humidity sensor
Device is arranged on around described production equipment, and described production equipment is provided with sensor and RFID label tag, produces in production equipment
Region setting wirelessly autonomous network, the information in RFID label tag is read an inspection by radio frequency signal by described point inspection equipments
In equipment, by wirelessly autonomous network by sensor acquisition to facility information be transferred in point inspection equipments;Point inspection equipments are to inspection
Measure data to be analyzed, and the running status to equipment and following fault carry out judging prediction, and pass through wireless hoc network
An inspection data and result are sent to host computer by network.
1st, it is directed to the electromechanical equipment of the continuous in a large number work in chemical plant(As motor, pump, blower fan, compressor, change speed gear box etc.),
By the change of the physical quantitys such as the vibration of distributed diagnosis system APP monitoring device, temperature, pressure, flow, understand that grasp sets in time
Standby working condition, realizes equipment point-detecting work with no paper at all, while reduces cost, instructs Facilities Engineer that equipment is run
State " is known what's what ", accomplishes faulty to find that on-call maintenance at utmost improves the reliability of production equipment and intact in advance
Property.
2nd, to ensure that a little patrolling and examining operation realizes:Point patrols and examines tissue specialization, point patrols and examines working system, point method for inspecting
With content standardization, point patrols and examines process specification and point patrols and examines object information.It is efficiently completed the collection of device status data
And analysis, can also ensure that middle and high layer technology and management personnel dynamically grasp equipment health status at any time simultaneously, formulate rationally
Equipment run and maintenance plan, the equipment operation management level finally promoting comprehensively and improving.
3rd, APP software architecture is flat, easy and simple to handle, improve human-computer interaction, and using need not learn, customer experience is splendid, uses
Family usage frequency is significantly increased, and client's viscosity is significantly increased.
4th, distributed diagnosis system may be installed on different PDA, and any PDA all can call, and improves reliably hard by PDA
Part function is it is ensured that the stability of system and autgmentability.
Specific embodiment
With reference to embodiment, the present invention is further described.
Embodiment 1
A kind of distributed diagnosis system based on APP technology, wireless senser is arranged on the measuring point of equipment under test;Patrol officer is led to
Cross and operate the APP software of hand-held set to complete the patrol task pre-setting, and corresponding by the collection of Bluetooth control wireless senser
Equipment real time data;APP software guides inspector complete field patrol task step by step, and patrol task is by patrolling and examining upper computer software
Carry out working out, be issued in APP software;After the completion of whole patrol tasks or part patrol task, patrol officer passes through hand-held set
APP can upload whenever and wherever possible and patrol and examine result, and inquires about data result by PC end or handheld terminal APP, said system have with
Lower feature:Hand-held set APP software is by the absorption vibration measuring of Bluetooth control wireless senser, acceleration, speed, displacement), infrared survey
Temperature, the function of infrared survey rotating speed, hand-held set APP software instructures flattening, operation simplicity, emphasis man-machine interaction body
Test, user can quickly be familiar with and complete the operation of this task in the case of not having operating instruction, upper computer software is arranged
Patrol task, completed by the different means of patrolling and examining in hand-held set APP software, adapt to distinct device, different operating mode
Difference patrols and examines the requirement of content, and hand-held set APP software both can be according to patrol task gathered data, also enquiry of historical data and basis
Ground data, described hand-held set can be industrial intelligent machine, industrial function machine, industrial PDA or IPAD or commercial handss
Machine, commercial function machine, pad or IPAD.
It is connected and transmission using wireless between distributed diagnosis system APP and sensor, it is to avoid cause holding wire in use
Personnel and equipment damage that the cable equipment of being involved in causes, and greatly extend the applicable working condition of equipment.
Distributed diagnosis APP is connected with wireless senser using wireless communication technique, obtains the measurement data during patrolling and examining,
Analysis is by the production equipment degradation of status monitoring.
Distributed diagnosis system APP has merged vibration frequency specturm analysis function, is analyzed by waveforms such as measurement time domain, frequency domains and sets
Standby failure cause.
By expert's self-diagnostic function, automatically provide diagnostic result, maintainer can be allowed quickly and easily to find out equipment
Failure cause, more maintainer provide strong data supporting and maintenance solution.
Patrol and examine result and host computer can be uploaded to by distributed diagnosis APP, further managed and analyze.
Business equipment check staff, hand-held installation distributed diagnosis APP equipment, during equipment spot checking, by with no
Line self diagnosis intelligent sensing instrument communicate, complete to vibration equipment, temperature, rotating speed measurement, shake measurement data wirelessly
Be transferred on the distributed diagnosis APP software of hand-held PDA, check staff by distributed diagnosis APP come analytical equipment running status and
Equipment fault diagnosis, and result will be patrolled and examined be uploaded to host computer, observe for high-level device manager or other equipment patrol officer
Analysis.
Above the preferred embodiment for the present invention is explained in detail, but the invention is not restricted to above-mentioned embodiment,
In the ken that those of ordinary skill in the art possess, can also make various on the premise of without departing from present inventive concept
Change, these changes are related to correlation technique well-known to those skilled in the art, and these both fall within the protection model of patent of the present invention
Enclose.
Many other can be made without departing from the spirit and scope of the present invention to change and remodeling.It should be appreciated that the present invention is not
It is limited to specific embodiment, the scope of the present invention is defined by the following claims.
Claims (1)
1. a kind of distributed diagnosis system based on APP technology it is characterised in that:Wireless senser is arranged on the measuring point of equipment under test
On;Patrol officer completes, by operating the APP software of hand-held set, the patrol task pre-setting, and is wirelessly passed by Bluetooth control
Sensor gathers corresponding equipment real time data;APP software guides inspector complete field patrol task step by step, and patrol task is passed through to patrol
Inspection upper computer software carries out working out, is issued in APP software;After the completion of whole patrol tasks or part patrol task, patrol and examine people
Member can be uploaded whenever and wherever possible by hand-held set APP and patrol and examine result, and inquires about data result by PC end or handheld terminal APP, on
The system of stating has following characteristics:Hand-held set APP software by the absorption vibration measuring of Bluetooth control wireless senser, acceleration, speed,
Displacement), infrared measurement of temperature degree, the function of infrared survey rotating speed, hand-held set APP software instructures flattening, operation simplicity, emphasis
Man-machine interaction experience, user can quickly be familiar with and complete the operation of this task in the case of not having operating instruction, upper
The patrol task of machine software design patterns, is completed by the different means of patrolling and examining in hand-held set APP software, adapt to distinct device,
The difference of different operating modes patrols and examines the requirement of content, and hand-held set APP software both can be according to patrol task gathered data, and also inquiry is gone through
History data and local data, described hand-held set can be industrial intelligent machine, industrial function machine, industrial PDA or IPAD it is also possible to
It is commercial mobile phone, commercial function machine, pad or IPAD.
Priority Applications (1)
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CN201610769375.3A CN106408680A (en) | 2016-08-31 | 2016-08-31 | Spot checking management system based on APP technology |
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CN201610769375.3A CN106408680A (en) | 2016-08-31 | 2016-08-31 | Spot checking management system based on APP technology |
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Cited By (5)
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CN108444603A (en) * | 2018-03-15 | 2018-08-24 | 上海士翌测试技术有限公司 | The intelligent movable distributed diagnosis system of instrument is examined based on infrared thermal imaging point |
CN109711569A (en) * | 2018-12-17 | 2019-05-03 | 云南昆船设计研究院有限公司 | A kind of tobacco equipment inspection historical data processing system and method |
CN110992509A (en) * | 2019-12-16 | 2020-04-10 | 三只松鼠股份有限公司 | Equipment monitoring system and method for production workshop |
CN111553494A (en) * | 2020-04-28 | 2020-08-18 | 内蒙古京能双欣发电有限公司 | Wireless transmission's intelligent point is examined system |
CN112270474A (en) * | 2020-10-28 | 2021-01-26 | 贵阳铝镁设计研究院有限公司 | Based on aluminium oxide production facility management system |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN108444603A (en) * | 2018-03-15 | 2018-08-24 | 上海士翌测试技术有限公司 | The intelligent movable distributed diagnosis system of instrument is examined based on infrared thermal imaging point |
CN109711569A (en) * | 2018-12-17 | 2019-05-03 | 云南昆船设计研究院有限公司 | A kind of tobacco equipment inspection historical data processing system and method |
CN110992509A (en) * | 2019-12-16 | 2020-04-10 | 三只松鼠股份有限公司 | Equipment monitoring system and method for production workshop |
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CN111553494A (en) * | 2020-04-28 | 2020-08-18 | 内蒙古京能双欣发电有限公司 | Wireless transmission's intelligent point is examined system |
CN111553494B (en) * | 2020-04-28 | 2022-11-18 | 内蒙古京能双欣发电有限公司 | Wireless transmission's intelligent point is examined system |
CN112270474A (en) * | 2020-10-28 | 2021-01-26 | 贵阳铝镁设计研究院有限公司 | Based on aluminium oxide production facility management system |
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Application publication date: 20170215 |