CN202018682U - Inspection tour instrument for real-time synchronous data - Google Patents
Inspection tour instrument for real-time synchronous data Download PDFInfo
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- CN202018682U CN202018682U CN201120117212XU CN201120117212U CN202018682U CN 202018682 U CN202018682 U CN 202018682U CN 201120117212X U CN201120117212X U CN 201120117212XU CN 201120117212 U CN201120117212 U CN 201120117212U CN 202018682 U CN202018682 U CN 202018682U
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Abstract
The utility model provides an inspection tour instrument for real-time synchronous data. The inspection tour instrument comprises a main control unit module, a liquid crystal display (LCD) screen, a touch screen, an input key mechanism, an input/output (I/O) interface, a power supply and management module, a data acquisition analog/digital (A/D) conversion module, a wireless fidelity (Wi-Fi) communication module, a radio frequency identification (RFID) functional module, a temperature measurement sensing module and a vibration measurement sensing module. The inspection tour instrument is integrated with functions of measuring temperature, measuring vibration, inputting handwriting (key), inquiring, storing, displaying, wirelessly transmitting data in real time and the like, is connected with a local area network of an enterprise based on a wireless local area network protocol of the IEEE802.11b/a/g/n international standard in a Wi-Fi wireless communication manner, packages data acquired and recorded by the on-site inspection tour work through the special data communication module and transmits to an information management platform in real time, so an operator on duty in a control room (duty room) can learn about a running state of production equipment in time through a monitoring working station (computer terminal), and the inspection tour instrument is favorable to making the fastest response to the on-site feedback information.
Description
Technical field
The utility model belongs to computing machine and electronic technology field, is specifically related to a kind of physical data that applies to the industry spot management and measures, gathers, monitors and send instrument.
Background technology
In the industry spot management activity, patrol and examine, monitor and analyze the production equipment running status, be the basic task of management operations.The field management of modern times scale factory; except using various on-line monitoring system management and concentrated controling management; also generally adopt special use to patrol and examine equipment non-productive operation personnel and carry out scene tour operation; it mainly is to be used for measuring in real time that equipment is patrolled and examined in these special uses; gather; the running state parameter of record and supervision production equipment; and then the data that will detect or write down (comprise state parameter; time; the place; relevant informations such as personnel) sending to computer information management platform (system server) stores; statistics; show; computings such as analysis, its computing result will be as the decision-making foundation of control and management.
At present, the production equipment of a large amount of operations in the industry spot, mainly be to reflect its running status by physical phenomenon intuitively, as the bearing temperature at equipment (or position), mechanical vibration, pressure, liquid level, outward appearance etc., and these phenomenons are carried out mathematics quantification, computational analysis and (in time) response in real time, press for the problem of solution just in field control and the administrative skill.The conventional operation form of patrolling and examining is as follows:
Operating personnel are according to the different task needs, select to carry a kind of or several equipments such as temperature measurer, vialog and industrial PDA and enter site work.During operation, measure temperature by different equipments respectively, parameters such as vibration, perhaps write down pressure, liquid level gauge value and on-the-spot reflection directly perceived are described, and will measure, the parameter and the information of record show by direct access mode, perhaps be kept at (some equipment has this function) in the built-in storage unit of instrument, after treating that operating personnel return pulpit (duty room), USB port (or infrared communications ports) by above-mentioned equipment realizes information transmission, perhaps directly get and read SD card record, data are backuped in the acquisition workstation (terminal), again by the information management platform synchrodata of workstation under LAN (Local Area Network) (WLAN) environment.
Up to the present, though can realize the identification and the digitizing conversion of physical phenomenon by instrument, and the application technology that acquisition workstation was preserved even be sent to the data recording after will changing is ripe, but all being based on, all operations implements process step by step realization, related link is more, the operating process complexity.Especially, all need send to the data of information management platform, all need by manual ways of connecting operation, and must could realize after patrolling and examining the end of job.Though this can not become defective for less demanding conventional application of timeliness, then can not satisfy the demands at the scene of monitoring in real time for needs, has formed the technology barriers of real-time response.All the time, take the integrated technical method of functional module, measurement, collection, record and function for monitoring and the data in real time sending function of different parameters are incorporated under the operating environment, make and patrol and examine safer, accurate, the efficient and convenient new technical goal of industry spot management that just becomes of operation.
Summary of the invention
The utility model provides a kind of logging of real-time synchrodata.This logging integrates functions such as thermometric, vibration measuring, hand-written (button) input, inquiry, storage, demonstration and data in real time wireless transmission, adopts portable construction layout and low consumption circuit.Particularly, operating personnel patrol and examine the omnidistance data of operation at the scene, can both pass through Wi-Fi(Wireless Fidelity protocol of wireless local area network based on IEEE 802.11b/a/g/n international standard) send, to the real-time synchrodata of information management platform.
The specific design scheme is as follows:
A kind of logging of real-time synchrodata comprises main control unit module 1, LCD display 2, touch-screen 3, input press button mechanism 4, I/O interface 5, power supply and administration module 6, data acquisition A/D modular converter 7, Wireless Fidelity (Wi-Fi) communication module 8, and radio-frequency (RF) identification (RFID) functional module 11, thermometric sensing module 12 and vibration measuring sensing module 13;
The microcomputer application system that described main control unit module 1 is is core processor with 32 RISC/400MHz CPU, its output terminal is connecting LCD display 2, and LCD display 2 adopts 32 high-resolution color patterns of 3.5 ' QVGA;
The first input end of main control unit module 1 is a touch-screen 3, and touch-screen 3 is a kind of touch operation intuitively and handwriting input peripheral hardware mechanism;
Second input end of main control unit module 1 is input press button mechanism 4;
The 3rd input end of main control unit module 1 is an I/O interface 5, and I/O interface 5 is PERCOM peripheral communication physical ports that logging is reserved;
Described power supply and administration module 6 are made of high performance lithium battery group and management circuit, are connecting main control unit module 1, data acquisition A/D modular converter 7 and Wireless Fidelity (Wi-Fi) communication module 8 respectively;
Described data acquisition A/D modular converter 7 is bridgt circuit devices of front-end functionality module and the measurement module and the main control unit module 1 of described logging, and its critical component is a corresponding A/D change-over circuit of timesharing; Described data acquisition A/D modular converter 7 is connecting radio-frequency (RF) identification (RFID) functional module 11, thermometric sensing module 12 and vibration measuring sensing module 13 respectively;
Described radio-frequency (RF) identification (RFID) functional module 11 is circuit integration radio frequency reader devices that comprise miniature poliarizing antenna,
Described thermometric sensing module 12 is made up of infrared thermometry probe, ruddiness alignment clamp and photoelectric control circuit,
Described vibration measuring sensing module 13 adopts sucked type speed vibrating sensing and signal connector,
Wireless Fidelity (Wi-Fi) communication module 8 is connecting the internal bus interface of main control unit module 1.
The utility model is the master control system core component with 32 RISC CPU, and a hand-held mobile computing of framework platform is an embedded OS(Operating System operating system) down realization data processing and system management of control.Design different UART(UART Universal Asynchronous Receiver Transmitter simultaneously) data communication interface, connect system peripherals such as infrared thermometry module, electronics vibration measuring module and the embedded agreement firmware of Wi-Fi respectively, and under same powder source management mode, move based on computing platform.Consider the specific (special) requirements of industrial production environment and patrol and examine the work characteristics of operation, complete machine adopts incorporate portable outward appearance and structural design, have shockproof, waterproof, characteristic such as high temperature resistant, anti-interference, use high capacity replaceable type rechargeable battery to be built-in power simultaneously, adopt 3.5 inch colorful display screen/touch-screens and closed button, man-machine interface is directly perceived, succinct, easy operating.
Need to prove,, need to dispose in advance installation Wi-Fi route focus AP(Access Point network bridge contact in site of deployment of the present utility model), the covering radius of each AP is about 100 meters, and the quantity of AP is determined according to the field management scope.
The beneficial effects of the utility model are when industry spot is patrolled and examined operation, can carry multiple equipments such as temperature measurer, vialog, PDA and paper record list simultaneously.And the data of patrolling and examining process collection and record can send to information management platform in real time by communication.The operator on duty of pulpit (duty room) not only can in time understand the running status of production equipment by follow-up work station (terminal), and helps on-the-spot feedback information is made the fastest response.
Description of drawings
Fig. 1 is the utility model theory structure block diagram.
Fig. 2 is that site work of the present utility model is used synoptic diagram.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described further by embodiment.
Embodiment:
Referring to Fig. 1, the logging that the utility model promptly has real-time synchrodata function is the hand-held complete machine.Hardware components comprises main control unit module 1, LCD display 2, touch-screen 3, input button 4, I/O interface 5, power supply and administration module 6, data acquisition A/D modular converter 7, Wi-Fi communication module 8, and formations such as radio-frequency (RF) identification (RFID) functional module 11, thermometric sensing module 12 and vibration measuring sensing module 13.Simultaneously, the combined with hardware Development of Module a series ofly be used for that the scene is patrolled and examined, the operation control software of tag recognition, man-machine conversation, data acquisition and record, real time data synchronization.
The microcomputer application system that main control unit module 1 is is core processor with 32 RISC/400MHz CPU.Employing WinCE is an operating system, and built-in embedded database is used for data storage, and Installed System Memory is 256MB RAM, but extension storage is 256MB Flash, supports the SD card, and maximum storage capacity is 2GB, and its output terminal is connecting LCD display 2.
The first input end of main control unit module 1 is that touch-screen 3, the second input ends are I/O interface 5 for input press button mechanism 4, the three input ends; Touch-screen 3 is a kind of touch operation intuitively and handwriting input peripheral hardware, and is parallel and compatible mutually with the function of input press button mechanism 4, as interactive conventional means, supports inputs such as Chinese and English and numeric character.
I/O interface 5 is PERCOM peripheral communication physical ports that logging is reserved, and comprises various communications protocols firmware and connector, supports USB and RS485 standard.
Power supply and administration module 6 are connecting main control unit module 1, data acquisition A/D modular converter 7 and Wireless Fidelity (Wi-Fi) communication module 8 respectively; Power supply and administration module 6 are used for providing dc supply to machine system and each peripheral module, are that lithium battery group and the management circuit by high power capacity constituted, and have electric weight detection, auto sleep, overload (overheated) is protected and function such as charge maintenance.
Data acquisition A/D modular converter 7 is bridgt circuit devices of system front end functional module and measurement module and main control unit, its critical component is the A/D change-over circuit of a timesharing response, and the simulating signal that is used for front end is surveyed or measured is that digital signal is transported to the system handles link by frequency-selecting, conditioning, sample transition.
Wireless Fidelity (Wi-Fi) communication module 8 is connecting the internal bus interface of main control unit module 1.Wireless Fidelity (Wi-Fi) communication module 8 is systematization firmwares, employing is based on the protocol of wireless local area network of IEEE 802.11b/a/g/n international standard, can realize with all support the wireless router of this agreement to carry out self-adaptation to be connected in the market, system software detects wireless network signal automatically, data communication module is opened wireless communication interface automatically, with the packing data of gathering and writing down in the testing process, send to SIM system information management platform under the LAN (Local Area Network) by the standards service interface, thereby realize that data in real time transmits.
Radio-frequency (RF) identification (RFID) functional module 11 is circuit integration radio frequency reader devices that comprise miniature poliarizing antenna, adopt the FDX-B communication pattern, carrier frequency is 134.2kHz, communication protocol is ISO11784/11785, built-in highly sensitive data-signal receiving circuit and basic waves exciting signal output apparatus.
Vibration measuring sensing module 13 adopts sucked type speed vibrating sensing and signal connector, carries out vibrating data collection by 16 high-speed data acquisition cards, and the highest frequency acquisition is 200kS/s, can realize the continuous acquisition and the processing of 1024 sampled points.The data of gathering can show the time domain waveform and the spectrum curve of detected equipment by calculating in real time and analyzing.
The utility model need be used in a specific system environments, and according to certain rule and flow process operation, specific operation process is as follows:
Referring to Fig. 2, when operating personnel 14 patrol and examine operation at the scene, carry the status data that logging 16 is gathered operational outfit 15.The system switching of opening logging 16 enters patrols and examines operation interface, at first carry out the radio frequency induction identification location of RFID label, after the positioning action success, system log (SYSLOG) location personnel and time of arrival, then according to test item and task type, start the feature operations such as thermometric, vibration measuring of instrument.During thermometric, by ruddiness aiming mode location, instrument shows this surface temperature with point for measuring temperature, starts thermometric operation image data simultaneously.During vibration measuring, the vibration measurement sensor magnetic support is adsorbed on the bearing seat, starts the vibration measuring operation and gather vibration data, instrument calculates and analyzes vibration data, and directly shows vibrational waveform and frequency spectrum, preserves the sampled point raw data simultaneously and analyzes data.Also can operating instrument (button or touch-screen) recording unit service data (oil level, pressure etc.); Perhaps judge, carry out field working conditions and defect record, surpass threshold values, point out measuring point data unusual automatically as detecting data according to field observation.Patrol and examine after a little data acquisition finishes, enable the data sync operation, logging 16 is searched wireless network automatically and is opened wireless communication interface, wireless route focus 17 will be sent to after the packing data of being gathered in real time, and upload to LAN (Local Area Network) trunk 18 by the standards service interface of wireless route focus 17, be linked to system server 20 then, after the information management platform of system architecture is handled, on follow-up work station 19, show the presence state data of operational outfit 15 in real time.
The application operating software that the utility model disposed also has information processing and management functions such as the out-of-limit unusual judgement of collection, the data of patrolling and examining check point out of Memory in the operation process, data recording storage and inquiries except that operating functions such as data communication, thermometric, vibration measuring, RFID Card Reader are provided.
Claims (1)
1. the logging of a real-time synchrodata, comprise main control unit module (1), LCD display (2), touch-screen (3), input press button mechanism (4), I/O interface (5), power supply and administration module (6), data acquisition A/D modular converter (7), Wireless Fidelity communication module (8), and radio frequency recognition function module (11), thermometric sensing module (12) and vibration measuring sensing module (13), it is characterized in that:
The microcomputer application system that described main control unit module (1) is is core processor with 32 RISC/400MHz CPU, its output terminal is connecting LCD display (2), and LCD display (2) adopts 32 high-resolution color patterns of 3.5 ' QVGA;
The first input end of main control unit module (1) is touch-screen (3), and touch-screen (3) is a kind of touch operation intuitively and handwriting input peripheral hardware mechanism;
Second input end of main control unit module (1) is input press button mechanism (4);
The 3rd input end of main control unit module (1) is I/O interface (5), and I/O interface (5) is the PERCOM peripheral communication physical port that logging is reserved;
Described power supply and administration module (6) are made of high performance lithium battery group and management circuit, are connecting main control unit module (1), data acquisition A/D modular converter (7) and Wireless Fidelity communication module (8) respectively;
Described data acquisition A/D modular converter (7) is the bridgt circuit device of front-end functionality module and the measurement module and the main control unit module (1) of described logging, and its critical component is a corresponding A/D change-over circuit of timesharing; Described data acquisition A/D modular converter (7) is connecting radio frequency recognition function module (11), thermometric sensing module (12) and vibration measuring sensing module (13) respectively;
Described radio frequency recognition function module (11) is a circuit integration radio frequency reader device that comprises miniature poliarizing antenna,
Described thermometric sensing module (12) is made up of infrared thermometry probe, ruddiness alignment clamp and photoelectric control circuit,
Described vibration measuring sensing module (13) adopts sucked type speed vibrating sensing and signal connector,
Wireless Fidelity communication module (8) is connecting the internal bus interface of main control unit module (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120117212XU CN202018682U (en) | 2011-04-20 | 2011-04-20 | Inspection tour instrument for real-time synchronous data |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120117212XU CN202018682U (en) | 2011-04-20 | 2011-04-20 | Inspection tour instrument for real-time synchronous data |
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| Publication Number | Publication Date |
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| CN202018682U true CN202018682U (en) | 2011-10-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201120117212XU Expired - Fee Related CN202018682U (en) | 2011-04-20 | 2011-04-20 | Inspection tour instrument for real-time synchronous data |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102650548A (en) * | 2012-04-11 | 2012-08-29 | 上海瑞视仪表电子有限公司 | Intelligent spot inspection periodical repair instrument |
| CN102930612A (en) * | 2012-11-12 | 2013-02-13 | 重庆市电力公司万州供电局 | Power distribution network handheld type inspection device based on radio frequency identification |
| CN102968831A (en) * | 2012-11-13 | 2013-03-13 | 海能达通信股份有限公司 | Electronic patrolling method, terminal and system |
| CN103164684A (en) * | 2013-03-13 | 2013-06-19 | 国家电网公司 | Handheld intelligent safety supervisor |
| CN104729714A (en) * | 2013-12-18 | 2015-06-24 | 上海宝钢工业技术服务有限公司 | Spot inspection instrument device based on Android phone platform |
| CN111206915A (en) * | 2018-11-01 | 2020-05-29 | 中国石油化工股份有限公司 | Underground while-drilling center control platform |
| CN113129467A (en) * | 2019-12-30 | 2021-07-16 | 中国石油天然气股份有限公司 | Inspection instrument, inspection method and inspection device |
| CN114199301A (en) * | 2020-09-18 | 2022-03-18 | 青岛正维科技信息有限公司 | Industrial intelligent inspection system |
-
2011
- 2011-04-20 CN CN201120117212XU patent/CN202018682U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102650548A (en) * | 2012-04-11 | 2012-08-29 | 上海瑞视仪表电子有限公司 | Intelligent spot inspection periodical repair instrument |
| CN102930612A (en) * | 2012-11-12 | 2013-02-13 | 重庆市电力公司万州供电局 | Power distribution network handheld type inspection device based on radio frequency identification |
| CN102968831A (en) * | 2012-11-13 | 2013-03-13 | 海能达通信股份有限公司 | Electronic patrolling method, terminal and system |
| CN102968831B (en) * | 2012-11-13 | 2015-12-02 | 海能达通信股份有限公司 | A kind of electronic patrol method, terminal and system |
| CN103164684A (en) * | 2013-03-13 | 2013-06-19 | 国家电网公司 | Handheld intelligent safety supervisor |
| CN103164684B (en) * | 2013-03-13 | 2016-02-03 | 国家电网公司 | Handheld intelligent safety supervisor |
| CN104729714A (en) * | 2013-12-18 | 2015-06-24 | 上海宝钢工业技术服务有限公司 | Spot inspection instrument device based on Android phone platform |
| CN111206915A (en) * | 2018-11-01 | 2020-05-29 | 中国石油化工股份有限公司 | Underground while-drilling center control platform |
| CN111206915B (en) * | 2018-11-01 | 2023-06-02 | 中国石油化工股份有限公司 | Underground central control platform while drilling |
| CN113129467A (en) * | 2019-12-30 | 2021-07-16 | 中国石油天然气股份有限公司 | Inspection instrument, inspection method and inspection device |
| CN114199301A (en) * | 2020-09-18 | 2022-03-18 | 青岛正维科技信息有限公司 | Industrial intelligent inspection system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: HEFEI YOUO ELECTRONIC TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: WU AIJIU Effective date: 20121108 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20121108 Address after: 230088 A1, block 603, animation and outsourcing industry base, hi tech Zone, Anhui, Hefei Patentee after: Hefei Youo Electronic Technology Co.,Ltd. Address before: 230088 A1, block 603, animation and outsourcing industry base, hi tech Zone, Anhui, Hefei Patentee before: Wu Aijiu |
|
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111026 Termination date: 20130420 |