CN206532314U - Car wheel-set information gathering instrument and car wheel-set information acquisition system - Google Patents
Car wheel-set information gathering instrument and car wheel-set information acquisition system Download PDFInfo
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- CN206532314U CN206532314U CN201720019742.8U CN201720019742U CN206532314U CN 206532314 U CN206532314 U CN 206532314U CN 201720019742 U CN201720019742 U CN 201720019742U CN 206532314 U CN206532314 U CN 206532314U
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- car wheel
- set information
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Abstract
The utility model is related to a kind of car wheel-set information gathering instrument and car wheel-set information acquisition system.Car wheel-set information gathering instrument, frequency read/write including the scanning default electronic tag of car wheel-set, the process detection information for obtaining car wheel-set, obtain the sensor of the image information of car wheel-set and receive the processor of process detection information and image information, frequency read/write and sensor are connected with processor respectively, and processor is connected with external host;Car wheel-set information acquisition system includes car wheel-set information gathering instrument and receives the main frame that car wheel-set information gathering instrument has gathered information, and car wheel-set information gathering instrument is connected with main frame.Car wheel-set information gathering instrument and car wheel-set information acquisition system replace paper record with electronic tag, improve the Static Detection level of IT application of car wheel-set, the mistake that may be brought during by paper record input database can be not only avoided, and the operating efficiency of relevant staff can be improved.
Description
Technical field
The utility model is related to car wheel-set information detection technology field, more particularly to a kind of car wheel-set information gathering
Instrument and car wheel-set information acquisition system.
Background technology
With being increased rapidly to rolling stock operation demand, the operation of rolling stock, maintenance, maintenance market capacity are continuous
Expand, and the detection of rolling stock wheel pair and maintenance are one of important detection projects, this has important to rolling stock safe operation
Influence.
Static Detection refers to the detection carried out in vehicle static, and the static state to rolling stock wheel pair is overhauled, typically first
To decontaminate, then be detected by ultrasonic wave, magnetic powder inspection through over cleaning, check that axletree paints whether intact, axletree axle body whether there is and hit
Wound and scratch, wheel repair whether rear tread pattern is qualified, take turns whether meet every size whether standard, wheel apply dozen rim and spoke to Xuan
Flaw detection mark of conformity, car wheel oil filling hole bolt whether install it is good and it is locking mark whether to apply the process such as beat.And Current vehicle
Take turns to the maintenance conditions of every procedure mainly using manually mode, the measurement result of process inserts papery note by post workman
Record in list, archive is put on record, then by information teller according to the information of paper record list input computer data.Taken turns when needing completion to group
Dress, can inquire about workshop used car wheel, used car axle, old system Moving plate, new wheel, new axletree and brand-new Moving plate etc. by database and believe
Breath.
The detection of existing car wheel-set uses manual machinery mode, and result is overhauled using paper record, car wheel-set it is quiet
State detection information level is not high, reduces operating efficiency.
Utility model content
Based on this, it is necessary to which the Static Detection level of IT application for existing car wheel-set is not high, reduces operating efficiency
The problem of it is high there is provided a kind of level of IT application, the car wheel-set information gathering instrument and vehicle wheel of operating efficiency can be improved
To information acquisition system.
A kind of car wheel-set information gathering instrument, including the default electronic tag of scanning car wheel-set, acquisition car wheel-set
Process detection information frequency read/write, obtain car wheel-set image information sensor and receive process detection information
With the processor of image information, frequency read/write and sensor are connected with processor respectively, and processor is connected with external host.
Above-mentioned car wheel-set information gathering instrument, including the default electronic tag of scanning car wheel-set, acquisition car wheel-set
Process detection information frequency read/write, obtain car wheel-set image information sensor and receive car wheel-set work
The processor of sequence detection information and image information, frequency read/write and sensor are connected with processor respectively, processor with
External host is connected, and the car wheel-set information gathering instrument replaces paper record with electronic tag, improves the quiet of car wheel-set
State detection information level, can not only avoid the mistake that may be brought during by paper record input database, and can improve
The operating efficiency of relevant staff.
A kind of car wheel-set information acquisition system, including car wheel-set information gathering instrument and reception car wheel-set information
The processor that sampling instrument has been gathered in the main frame of information, car wheel-set information gathering instrument is connected with main frame.
Above-mentioned car wheel-set information acquisition system, including information gathering instrument and receive information sampling instrument have gathered letter
The main frame of breath, information gathering instrument is connected with main frame, and information gathering instrument includes scanning car and takes turns to default electronic tag, obtains
The frequency read/write of the process detection information of car wheel-set is taken, the sensor of the image information of car wheel-set is obtained and receives car
Wheel to process detection information and image information processor, frequency read/write and sensor connect with processor respectively
Connect, processor is connected with main frame, the car wheel-set information acquisition system replaces paper record with electronic tag, improves vehicle
Take turns to the Static Detection level of IT application, can not only avoid the mistake that may be brought during by paper record input database, and
The operating efficiency of relevant staff can be improved.
Brief description of the drawings
Fig. 1 is the structural representation of car wheel-set information gathering instrument in one embodiment;
Fig. 2 is the structural representation of car wheel-set information acquisition system in one embodiment;
Fig. 3 is the structural representation of car wheel-set information acquisition system in one embodiment;
Fig. 4 is the topological schematic diagram of ZigBee wireless networks in one embodiment;
Fig. 5 is the structural representation of car wheel-set information gathering instrument in one embodiment;
Fig. 6 is that the form of communication protocol in one embodiment defines schematic diagram.
Embodiment
In one embodiment, as shown in figure 1, a kind of car wheel-set information gathering instrument, including scanning car wheel-set are pre-
If electronic tag, obtain car wheel-set process detection information frequency read/write 120, obtain car wheel-set image information
Sensor 160 and receive the processor 140 of process detection information and image information, frequency read/write 120 and sensor
160 are connected with processor 140 respectively, and processor 140 is connected with external host.
Frequency read/write 120, also known as RFID (Radio Frequency Identification, radio frequency identification)
Read write line, by radio frequency identification signal automatic identification destination object and obtains related data, without manual intervention, can recognize that at a high speed
Moving object simultaneously can recognize multiple RFID tags simultaneously, swift and convenient to operate.RFID reader has fixed and hand-held, hand-held
RFID reader includes low frequency, high frequency, hyperfrequency, active etc..Radio RF recognition technology is a kind of contactless automatic
Identification technology, its general principle is special using the transmission of radiofrequency signal and Space Coupling (inductance or electromagnetic coupled) or radar reflection
Property, realize the automatic identification to being identified object.RFID reader carries out radio communication by antenna and RFID, can
To realize the read or write operation to tag recognition code and internal storage data.Typical RFID reader includes RFID radio frequency moulds
Block (transmitters and receivers), control unit and reader antenna.In radio-frequency recognition system, electronic tag is also known as radio frequency mark
Label, transponder, data medium;Read write line is also known as read-out device, scanner, communicator.Lead between electronic tag and read write line
Overcoupling element realizes the contactless coupling in the space of radiofrequency signal, in coupling channel, according to sequential relationship, realizes transmission sum
According to exchange.
Sensor 160 is a kind of detection means, can experience measured information, and can be by the information experienced, by one
Set pattern rule is for conversion into the information output of electric signal or other required forms, with meet the transmission of information, processing, storage, display,
Record and control etc. are required.Light sensor is one of most common sensor, and its species is various, mainly there is photoelectric tube, light
Electric multiplier tube, photo resistance, phototriode, solar cell, infrared ray sensor, UV sensor, optical fiber type photoelectric
Sensor, color sensor, CCD and cmos image sensor etc.;Its sensitive wave length is including infrared near visible wavelength
Line wavelength and ultraviolet wavelength.Optical sensor is not limited solely to the detection to light, and it is also used as detecting element and constitutes other
Many non electrical quantities are detected by sensor, as long as these non electrical quantities to be converted to the change of optical signal, optical sensor is
One of most, most widely used sensor of current production rate, is automatically controlling and is occupying very important in non-electrical quantity measurement technology
Status.Ccd image sensor as a kind of novel photoelectric converter, be widely used in shooting, IMAQ, scanner and
The fields such as commercial measurement, as picture pick-up device, compared with pick-up tube, ccd image sensor has small volume, lightweight, resolution ratio
Height, sensitivity height, wide dynamic range, photosensitive member geometric accuracy it is high, spectral response range is wide, operating voltage is low, small power consumption, the longevity
Order long, shock resistance and good impact resistance, not by the series of advantages such as the interference of electromagnetic field and reliability height.
Processor 140 receives the process detection information of frequency read/write 120 and the image information of sensor 160, processor
The 140 main buses for including arithmetic unit and cache memory and realizing the data contacted between them, control and state.Tool
Body, processor can be ARM9 embeded processors, and it employs more transistors, Neng Gouda by brand-new design
To more than twice disposal ability in ARM7 processors, the raising of this disposal ability is referred to by increasing clock frequency and reduction
Make what the execution cycle was realized, ARM9 series includes three kinds of processors:ARM926EJ-S, ARM946E-S and ARM968E-S.
Above-mentioned car wheel-set information gathering instrument, including the default electronic tag of scanning car wheel-set, acquisition car wheel-set
Process detection information frequency read/write 120, obtain car wheel-set image information sensor 160 and receive vehicle wheel
To process detection information and image information processor 140, frequency read/write 120 and sensor 160 respectively with processing
Device 140 is connected, and processor 140 is connected with external host, the car wheel-set information gathering instrument, is remembered with electronic tag instead of papery
Record, improves the Static Detection level of IT application of car wheel-set, and can not only avoid will be possible during paper record input database
The mistake brought, and the operating efficiency of relevant staff can be improved.
In one embodiment, car wheel-set information gathering instrument also includes wireless communication module, and processor passes through wireless
Communication module is connected with external host, and wireless communication module is widely used in vehicle monitoring, remote control, remote measurement, micro radio net
Network, radio meter register, gate control system, cell call, industrial data acquisition system, wireless identification tag, identification, micro radio data
Terminal, fire safety system, wireless remote-control system, biological signal collecting, hydrometeorology monitoring, robot control, wireless 232 number
According in the fields such as communication, wireless 485/422 data communication, DAB, Digital Image Transmission;It has communication function, supports
GPRS (General Packet Radio Service, general packet radio service technology) and short message dual-channel transmission number
According to support multicenter data communication;Acquisition function, gathers serial equipment data, such as serial ports instrument, collector, PLC
(Programmable Logic Controller, programmable logic controller (PLC)) etc.;Remote management capability, supports remote parameter
Set, program is upgraded.Specifically, wireless communication module is ZigBee wireless communication modules.ZigBee is to be based on
The low-power consumption LAN protocol of IEEE802.15.4 standards, is provided according to international standard, and ZigBee technology is a kind of short distance, low
The wireless communication technology of power consumption, be characterized in closely, low complex degree, self-organizing, low-power consumption, low data rate, be mainly suitable for
For automatically controlling and remote control field, various equipment can be embedded in.In brief, ZigBee be exactly it is a kind of cheap, it is low
The near radio networking mechanics of communication of power consumption.
In one embodiment, car wheel-set information gathering instrument also includes display device, and display device connects with processor
Connect, display device, be referred to as display, or it is directly popular be referred to as display screen, screen etc., be a kind of exportable image or
Feel the equipment of information (being, for example, the Braille display of blind person's design).Car wheel-set information gathering instrument also includes button mould
Block, key-press module is connected with processor, and being more convenient relevant staff by key-press module operates.Car wheel-set information gathering work
Tool also includes power module, and power module is connected with processor, specifically, power module can be lithium battery, it is car wheel-set
Information gathering instrument provides power supply, makes its normal work.
In one embodiment, a kind of car wheel-set information acquisition system, as shown in Fig. 2 being adopted including car wheel-set information
Collection instrument 100 and reception car wheel-set information gathering instrument 100 have gathered the main frame 200 of information, car wheel-set information gathering
Instrument 100 is connected with main frame 200.The quantity of car wheel-set information gathering instrument 100 is at least in car wheel-set information acquisition system
For two, car wheel-set is detected along different routes, operating efficiency is improved.
Above-mentioned car wheel-set information acquisition system, including information gathering instrument 100 and receive information sampling instrument have been adopted
Collect the main frame 200 of information, information gathering instrument 100 is connected with main frame 200, information gathering instrument 100 includes scanning car wheel-set
The frequency read/write 120 of default electronic tag, the process detection information of acquisition car wheel-set, obtains the image letter of car wheel-set
The sensor 160 of breath and the process detection information of reception car wheel-set and the processor 140 of image information, frequency read/write
120 and sensor 160 be connected respectively with processor 140, processor 140 is connected with main frame 200, the car wheel-set information gathering
System, paper record is replaced with electronic tag, improves the Static Detection level of IT application of car wheel-set, can not only avoid by
The mistake that may be brought during paper record input database, and the operating efficiency of relevant staff can be improved.
In one embodiment, car wheel-set information acquisition system, as shown in figure 3, including information management system, ZigBee
Three parts of wireless-transmission network and car wheel-set information gathering instrument;ZigBee wireless-transmission networks include telegon, road
By device and terminal node, as shown in Figure 4;Car wheel-set information gathering instrument includes ZigBee wireless sensing nodes, at ARM9
Device, RFID reader, button, LCD (Liquid Crystal Display, liquid crystal display), ccd image sensor are managed, such as
Shown in Fig. 5.
Replace traditionally on paper registration of vehicle Wheel set detecting information to use RFID technique in car wheel-set information acquisition system, penetrate
Frequency identification is a kind of wireless communication technology, and specific objective can be recognized by radio signals and related data is read and write, without
Machinery or optical contact are set up between identifying system and specific objective.The basic functional principle of RFID technique:Label enters magnetic
After, the radiofrequency signal that plug-in reader is sent is received, the production of storage in the chips is sent out by the energy that induced-current is obtained
Product information (passive label or passive tag), or actively send by label the signal of a certain frequency (active label is actively marked
Label), after plug-in reader reads information and decoded, deliver to CIS and carry out relevant data processing.Car wheel-set information gathering
System completes the storage of car wheel-set detection information and identification using passive label.
Specifically, the running of car wheel-set information acquisition system, open successively first telegon in ZigBee-network,
Router, terminal node, set up ZigBee radio sensing networks;Be then turned on computer, operation information management system, confirm with
The success of ZigjBee network connections, waits the data from ZigBee-network;Car wheel-set information gathering instrument is opened again, is gathered
Car wheel-set service information, data are sent to ZigBee wireless networks.ZigBee radio sensing networks select C51RF-2430 groups
Part, its hardware chip uses CC2430, using the teaching of the invention it is possible to provide high-performance simultaneously meets the 2.4GHz wave bands application pair based on ZigBee
Low cost and low-power consumption requirement, incorporate on a single chip ZigBee radio-frequency front-ends, internal memory and microcontroller there is provided
ZigBee2006 protocol stacks and embedded OS API (Application Programming Interface, using journey
Sequence DLL) interface, configured by compiling, telegon, router and terminal node can be compiled out on same hardware foundation,
Information can be made to send its destination node information to information management system by the application program layer identification code for changing telegon
Management system carries out data communication with car wheel-set information gathering instrument, and router does relaying action herein.When there is obstacle three
Effective communication distance between person is more than 30 meters, and up to more than 70 meters when accessible, specific layout can be overhauled according to car wheel-set
Specific environment be configured.
Rolling stock wheel is pre-loaded with to management of inspection information system with car wheel-set information gathering instrument in application layer
Communication protocol, as shown in fig. 6, packet header mark can use additional character with bag tail tag will, such as " * ", " # " are represented, can distinguish 256 kinds
Information type, each message content has 224Status information, can be re-encoded, information management to the information content according to the actual requirements
System defines corresponding management information content according to these information states, and car wheel-set detection information is examined by car wheel-set per pass
Repair the generation of librarian use car wheel-set information gathering instrument or other special detection tools are completed, pass through car wheel-set information gathering
Instrument input system.Acquisition principle of the portable vehicle wheel to information gathering instrument:By tool car wheel to sticking passive label,
The read-write to passive label information, per pass work can be realized to RFID reader in information gathering instrument using portable vehicle wheel
Maintenance can be written to passive label by sequence wheel set maintenance personnel in real time, be completed after all process steps detection, just can be by nothing
Source label know whole wheel to information, take formula car wheel-set information gathering instrument and transmitted by radio sensing network ZigBee
To information management system.Secondly, portable vehicle wheel can be realized at image to information gathering instrument using ccd image sensor
Reason, such as wheel rim is carried based on image procossing Contour extraction, including rim detection, image binaryzation, morphology processing etc.,
Then profile calculating is carried out to the image handled well, calculates thickness of wheel rim, can also similarly calculate wheel seat diameter, axletree
The information such as diameter, wheel diameter, the disappointed inner side internal diameter of wheel.
Car wheel-set information acquisition system collects the course of work of information:After ZigBee radio sensing networks are set up, beat
Computer is opened, initialization information management system is sent by it by the telegon monitoring wireless sensing network of ZigBee-network
Data, if receiving new information, according to Fig. 6 form and information management system and portable vehicle wheel to information gathering instrument
Between the information bank that defines decoded, the information further according to decoding carries out data processing.
Each technical characteristic of embodiment described above can be combined arbitrarily, to make description succinct, not to above-mentioned reality
Apply all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, the scope of this specification record is all considered to be.
Embodiment described above only expresses several embodiments of the present utility model, and it describes more specific and detailed,
But therefore it can not be interpreted as the limitation to utility model patent scope.It should be pointed out that for the common skill of this area
For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to
Protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.
Claims (10)
1. a kind of car wheel-set information gathering instrument, it is characterised in that default in the electronic tag of car wheel-set including scanning, obtain
Take the frequency read/write of the process detection information of the car wheel-set, obtain the car wheel-set image information sensor with
And receive the processor of the process detection information and described image information;
The frequency read/write and the sensor are connected with the processor respectively, and the processor connects with external host
Connect.
2. car wheel-set information gathering instrument according to claim 1, it is characterised in that also including wireless communication module,
The processor is connected by wireless communication module with the external host.
3. car wheel-set information gathering instrument according to claim 2, it is characterised in that the wireless communication module is
ZigBee wireless communication modules.
4. car wheel-set information gathering instrument according to claim 1, it is characterised in that the sensor is ccd image
Sensor.
5. car wheel-set information gathering instrument according to claim 1, it is characterised in that described also including display device
Display device is connected with the processor.
6. car wheel-set information gathering instrument according to claim 1, it is characterised in that described also including key-press module
Key-press module is connected with the processor.
7. car wheel-set information gathering instrument according to claim 1, it is characterised in that the electronic tag is passive mark
Label.
8. car wheel-set information gathering instrument according to claim 1, it is characterised in that the processor is embedded in for ARM9
Formula processor.
9. a kind of car wheel-set information acquisition system, it is characterised in that including the vehicle as described in claim 1-8 any one
Take turns to information gathering instrument and receive the main frame that the car wheel-set information gathering instrument has gathered information, the car wheel-set
Processor in information gathering instrument is connected with the main frame.
10. car wheel-set information acquisition system according to claim 9, it is characterised in that the car wheel-set information is adopted
The quantity at least two of collection instrument.
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CN201720019742.8U CN206532314U (en) | 2017-01-06 | 2017-01-06 | Car wheel-set information gathering instrument and car wheel-set information acquisition system |
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CN201720019742.8U CN206532314U (en) | 2017-01-06 | 2017-01-06 | Car wheel-set information gathering instrument and car wheel-set information acquisition system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108519429A (en) * | 2018-03-05 | 2018-09-11 | 江苏赛福探伤设备制造有限公司 | A kind of dedicated double mode defect-detecting equipment of spoke |
CN109204377A (en) * | 2018-11-08 | 2019-01-15 | 山东职业学院 | A kind of subway train axle detection system device |
-
2017
- 2017-01-06 CN CN201720019742.8U patent/CN206532314U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108519429A (en) * | 2018-03-05 | 2018-09-11 | 江苏赛福探伤设备制造有限公司 | A kind of dedicated double mode defect-detecting equipment of spoke |
CN108519429B (en) * | 2018-03-05 | 2024-04-19 | 江苏赛福探伤设备制造有限公司 | Dedicated dual mode fault detection equipment of spoke |
CN109204377A (en) * | 2018-11-08 | 2019-01-15 | 山东职业学院 | A kind of subway train axle detection system device |
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