CN102034149A - Safety monitoring and managing system for special equipment - Google Patents
Safety monitoring and managing system for special equipment Download PDFInfo
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- CN102034149A CN102034149A CN2010105796584A CN201010579658A CN102034149A CN 102034149 A CN102034149 A CN 102034149A CN 2010105796584 A CN2010105796584 A CN 2010105796584A CN 201010579658 A CN201010579658 A CN 201010579658A CN 102034149 A CN102034149 A CN 102034149A
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Abstract
The invention relates to a safety monitoring and managing system for special equipment, which is based on RFID (Radio Frequency Identification) automatic identification and data acquisition technologies. The safety monitoring and managing system comprises a server, an RFID special equipment label, an RFID special equipment certificate, an RFID reader and an RFID special equipment point inspection instrument, wherein a data information storage bank is arranged in the server and is connected with the RFID reader; a data module is arranged in the RFID reader which is used for verifying the operation qualification of an operator; the RFID special equipment label is corresponding to a management object- 'point' equipment and is connected with the server through the RFID reader; the RFID special equipment point inspection instrument is used for collecting information and sending the collected information to the server; and the RFID special equipment certificate is corresponding to a management object-'face' operating post and is connected with the server through the RFID special equipment point inspection instrument. When in use, the management system can be used for timely finding out problems and taking immediate actions.
Description
Technical field
The invention belongs to control and administrative skill field, specifically, be meant a kind of special equipment security monitoring management system.
Background technology
" People's Republic of China's safety in production method " the 23 regulation, the job that requires special skills personnel of production and operation unit must obtain the job that requires special skills operation qualification certificate according to the provisions of the relevant regulations issued by the State through special safety work training, can start to work.At present, potential safety hazard takes place in accredited personnel who produce, use, fill, there is special equipment in the unit of supervision and the inconsistent phenomenon of practical operation personnel easily.
As special equipment, its security monitoring is also extremely important, at present, the management of the safety supervision spot check of a lot of special equipments is pursued, and " zero is violating the regulations " wanted in operation, operation " zero error ", carry out " homodyne mistake ", " zero the is tolerant " system of taking a risk is wanted " zero lacuna ", on-the-spot " zero blindly ", target " zero injures and deaths ", equipment " zero-fault ", condition " zero hidden danger " will reach such requirement, press present watch-dog etc., very difficulty.These several years, along with the development of technology, the RFID technology was considered to one of big important technology of 21 centurys ten as an advanced person's automatic identification and data collection technology.But in the management of special equipment safety supervision spot check, it also is underutilized.
Summary of the invention
The purpose of this invention is to provide a kind of special equipment security monitoring management system, this system can in time pinpoint the problems, and in time take measures based on PFID automatic identification and data collection technology.
For achieving the above object, the technical solution adopted in the present invention is:
A kind of special equipment security monitoring management system, it is based on RFID automatic identification and data collection technology, and it comprises server, RFID special equipment label, RFID special equipment card card, rfid interrogator and RFID special equipment spot check instrument, wherein,
Be provided with the data information memory storehouse in the described server, it links to each other with rfid interrogator;
Described rfid interrogator is provided with the data module with operating personnel and device association RFID in it, be used for verification operation personnel's operation qualification;
Described RFID special equipment label, it is and management object that " point " equipment links to each other with described server by described rfid interrogator one to one;
Described RFID special equipment spot check instrument is used for Information Monitoring, and it is and management object, and " line " task management and sends to server with the information that collects one to one;
Described RFID special equipment card card is and management object: " face " operation post is corresponding one by one, and it links to each other with described server by described RFID special equipment spot check instrument.
Above-mentioned special equipment security monitoring management system, it also further includes the printer that links to each other with described server.
The above-mentioned data information memory storehouse of being located in the server, its be by the data of data, spot check circuit and the scope of examination of equipment files, spare part archives, equipment and personnel's correlation electron label, download the data of line information and gather that the data and data, hidden danger point position, the phenomenon that accumulate in inspection and Monitoring Data, analysis data, Chang Fa and the typical fault are described, judge reason, taken measures, effect and examine the data module of employee's performance to constitute after the processing scheme, processing.
Above-mentioned data information memory storehouse also includes storage medium, and described storage medium is used for the form and the data message of storage system to be preserved, and regularly generates archives.
Above-mentioned RFID special equipment card card comprises that RFID special equipment operation card card, RFID special equipment secure supervisor card, RFID special equipment coordinated management person block, the RFID special equipment is planned as a whole decision-making management card card.
Preferably, above-mentioned RFID special equipment spot check instrument, it comprises master chip processor, display screen, LCD MODULE, power management chip, storer, moisture measurement module, infrared measurement of temperature module, vibration measuring module, RFID module and is connected in battery on the power management chip, described display screen links to each other with described master chip processor by described LCD MODULE, and described power management chip, storer, moisture measurement module, infrared measurement of temperature module, vibration measuring module, RFID module link to each other with described master chip processor.
Preferably, above-mentioned RFID special equipment spot check instrument be used for vibration measuring unit, position detection unit, infrared measurement of temperature unit, hygrometric unit, methane transducer unit, air velocity transducer unit,, flow sensor unit, pressure sensor unit, carbon monoxide transducer unit, feed condition sensor unit, smoke transducer unit, start-stop sensor, to take status data typing such as formula gas detecting and alarming instrument integrated, and with the data upload of above-mentioned typing to described server.
Above-mentioned master chip processor includes one-level special equipment spot check top layer hidden danger module, secondary special equipment spot check module and three grades of special equipment modules, wherein:
Above-mentioned one-level special equipment spot check top layer hidden danger module, it is used for the module of general technology employee rights of using;
Above-mentioned secondary special equipment spot check module, it is the module that is used for practicing engineer's rights of using;
Three grades of above-mentioned special equipment modules, it is the module that is used for senior professionals and engineers.
Above-mentioned one-level special equipment spot check top layer hidden danger module comprises that the vibration values parameter module of the temperature of bearing and temperature rise parameter module, equipment, the current parameters module of equipment operation, the parameter module of reductor, the power supply water supply air feed parameter module of equipment, the no swipe of equipment bump the fastening parameter module of mill parameter module, the no abnormal smell parameter module of equipment, coupling bolt everywhere.
Above-mentioned secondary special equipment spot check module, comprise verification equipment the profound hidden danger parameter module of top layer hidden danger parameter module, inspection equipment, the audit patrol record parameter module of swiping the card, adjustment is patrolled and examined the emphasis parameter module and one-level special equipment spot check is implemented the performance appraisal parameter module according to data platform.
Preferably, three grades of above-mentioned special equipment modules comprise the processing of supervising hidden danger and solve module, a secondary special equipment spot check suggestion is done final conclusion, promoted according to data platform and patrol and examine the effect parameter module, find fault and analyze reason and implement the repairing parameter module and the developments that masters a skill is implemented three grades of special equipment spot check parameter modules.
After adopting technique scheme, during use, the rfid interrogator that connects by server upgrade pass management object " point " " line " " face " dividing elements and risk identification result down, according to (position of examining surely, determine a post, fixed line, calibration standard, quantification, decide method, fixed cycle, constant current journey) safe spot check " eight decide " principle; To RFID device label, RFID special equipment spot check instrument, RFID special equipment operation card card, enterprise staff wait card to block on RFID special equipment operation card card and RFID special equipment spot check instrument authentication success after can show operation post (" face ").Post coding, post title, scope of work coding, scope of work title, activity coding, activity title, the thrifty statistics of wind/, hazards, hazard factor, people's unsafe acts.Select the spot check route, utilize above-mentioned RFID special equipment spot check instrument read RFID special equipment label record facilities and equipment (" point ") system coding on the equipment of being installed in, systematic name, Sub-system Number, subsystem title, device coding, device name, risk statistics/.Hidden danger, defective, fault, do not meet, dangerous matter sources., RFID special equipment spot check instrument show technological process (" line ") technological process coding, technological process title, sub-process coding, sub-process title, risk add up/, different reward, special operation condition, do not meet.The spot check contents of a project, and one by one inspection, monitoring, typing spot check running state data item by item, uploading the spot check data by bluetooth, GPRS or usb line also preserves to server, make server can grasp the running status live telecast in field type facility equipment (" point ") technological process (" line ") operation post (" face ") at any time, set up security risk early warning database table respectively in conjunction with the pattern of " point " RFID special equipment label, " line " RFID special equipment spot check instrument, " face " RFID special equipment operation card card and carry out system management.System Discrimination type set in the server, the mode-field of " point " RFID special equipment label, " line " RFID special equipment spot check instrument, " face " RFID special equipment operation card card is carried out, and sets up security risk early warning database table respectively and carries out system management; Adopt this management system in time to pinpoint the problems, and in time take measures.
Description of drawings
Fig. 1 is a structural representation block diagram of the present invention;
Fig. 2 is the structured flowchart of RFID special equipment spot check instrument of the present invention;
Fig. 3 is the structured flowchart of one-level special equipment spot check of the present invention top layer hidden danger module;
Fig. 4 is the structured flowchart of secondary special equipment spot check module of the present invention;
Fig. 5 is the structured flowchart of three grades of special equipment modules of the present invention;
Fig. 6 is a FB(flow block) of the present invention.
Embodiment
The invention will be further described below in conjunction with drawings and Examples.
As shown in Figure 1, the invention discloses a kind of special equipment security monitoring management system, it comprises server 1, RFID special equipment label 2, RFID special equipment card card 3, rfid interrogator 4, RFID special equipment spot check instrument 5 and printer 6, wherein:
Above-mentioned server 1, The built-in is upright the data information memory storehouse, and this data information memory storehouse comprises: the data of the data of " three is pre-" archives, dangerous matter sources archives, facilities and equipment and personnel's correlation electron label, " point " " line " " face " circuit and the scope of examination, download the data of line information and gather that the data and data, hidden danger point position, the phenomenon that accumulate in inspection and Monitoring Data, analysis data, Chang Fa and the typical fault are described, judge reason, taken measures, the data module formation in effect and examination employee achievement school after the processing scheme, processing.
Above-mentioned data information memory storehouse is by form in the system and data message are stored in the storage medium, and regularly generates archives and be convenient to follow the trail of that the data module of inquiry constitutes.
Above-mentioned " point " " line " " face ", it is meant:
(1) management information items that comprises of " point "-system facilities and equipment risk data table: risk numbering, the risk type, risk specifically describes, the corresponding device numbering, the corresponding device title, the reason that risk produces, consequence that may cause and influence, the risk cycle, the anticipating risk measure, anticipating risk control measure foundation, the risk control measure foundation, emergency preplan and numbering, risk class, manifest/potential risk, static state/dynamic risk, short-term/long-term risk, poly-talented/the management type risk, automatic type/artificial type risk, evaluation model, attribution of liability, the concern aspect, the founder, date created.
(2) management information items that comprises of " line "-system process risk data table: risk numbering, the risk title, the risk type, risk specifically describes, affiliated sub-technology numbering, affiliated sub-technology title, the reason that risk produces, the consequence that may cause, association and influence (equipment or technology), the risk cycle, the dynamic monitoring form, the anticipating risk measure, anticipating risk control measure foundation, the risk control measure foundation, emergency preplan and numbering, risk class, manifest/potential risk, static state/dynamic risk, short-term/long-term risk, poly-talented/the management type risk, automatic type/artificial type risk, evaluation model, attribution of liability, the concern aspect, the founder, date created
(3) " face "---the management information items that system job post risk data table comprises: risk numbering, the risk title, the risk type, risk specifically describes, affiliated activity numbering, affiliated activity title, the reason that risk produces, the consequence that may cause, association and influence (equipment or technology), the risk cycle, the dynamic monitoring form, the anticipating risk measure, anticipating risk control measure foundation, the risk control measure foundation, emergency preplan and numbering, risk class, manifest/potential risk, static state/dynamic risk, short-term/long-term risk, poly-talented/the management type risk, automatic type/artificial type risk, evaluation model, attribution of liability, the concern aspect, the founder, date created.
Above-mentioned " three is pre-" archives, wherein, so-called three is pre-, be meant prediction, prevention and prediction scheme, because the intension of three pre-managings, be prediction of result, prevention and emergency preplan are based upon on production and the service management flow, by the effective analysis to a large amount of historical datas unusually, from the result, find out reason, relation and rule, set up output, cost, profit mathematical model and instruct the production management practice; Therefore, so-called " three is pre-" archives are meant all historical datas are being analyzed, and note has the data archival of reason, relation and rule.
In addition, also be provided with service regulations data, vibration equipment control procedure module, plural number that bearing temperature rise exceeds standard in the above-mentioned server 1 and plant that service data, O-ring seal assembly manipulation rules data, the band conveyor sideslip of shaft coupling service regulations data, reductor are adjusted the rules data, the chain drive degree of tension is adjusted rules data, the fastening rules data of foot bolt; The list data of equipment purchase management information, Equipment installation management information, equipment debugging management information, plant maintenance and maintenance care information, overhaul of the equipments and maintenance management information, equipment dynamic management information, overall equipment management information, the human resource management of equipment portion forms data platform.
In the present embodiment, be provided with in this server 1:
1) the service regulations data that exceed standard of bearing temperature rise;
2) vibration equipment control procedure module;
3) plural number is planted shaft coupling service regulations data;
4) service data of reductor;
5) O-ring seal assembly manipulation rules data;
6) the band conveyor sideslip is adjusted the rules data;
7) the chain drive degree of tension is adjusted the rules data;
8) the fastening rules data of foot bolt;
9) equipment purchase management information;
10) Equipment installation management information;
11) equipment debugging management information;
12) plant maintenance and maintenance care information;
13) overhaul of the equipments and maintenance management information;
14) equipment dynamic management information;
15) overall equipment management information;
16) list data of equipment portion human resource management.
In addition, also be provided with integrated management class file, boiler class file, pressure vessel class file, gas cylinder class file, pressure pipeline class file, elevator class file, hoisting machinery class file, recreation facility class file, field (factory) interior mechanomotive force class file, comprehensive file and other file in this server 1, wherein:
The integrated management class file comprises:
1) " RFlD special equipment applying unit safety management look-up table ";
2) " the on-the-spot supervision and check repertory of RFlD special equipment applying unit ";
3) " RFlD special equipment applying unit site work commonly used and environment safety check are tabled look-up ";
4) " RFlD special equipment production unit site safety commonly used is supervised comprehensive check list ";
The boiler class file comprises:
1) " RFlD special equipment applying unit boiler operating position site safety is supervised comprehensive check list ";
2) " RFlD spot check steam boiler site safety look-up table ";
3) " RFlD spot check hot-water boiler site safety look-up table ";
4) " RFlD spot check small steam boiler site safety look-up table ";
5) " RFlD spot check organic heat carrier furnace site safety look-up table ";
6) " the small-sized dual purpose steam water boiler of RFlD, small aluminum bearing boiler site safety look-up table ";
7) " RFlD spot check organic heat carrier furnace site safety look-up table ";
8) " combustion gas of RFlD spot check, oil burning boiler site safety look-up table ";
9) " RFlD spot check station boiler system for field safety checklist ";
10) " RFlD boiler economizer site safety look-up table ";
11) " RFlD spot check boiler superheater site safety look-up table ";
12) " RFlD spot check boiler air preheater site safety look-up table ";
13) " RFlD oil burner safety checklist ";
14) " RFlD spot check boiler water processing supervision and management look-up table ";
15) " RFlD spot check boiler chemical cleaning site inspection table ";
16) " RFlD spot check boiler room safety checklist ";
17) " unit supervision and management look-up table is transformed in the boiler erection of RFlD spot check ";
18) " RFlD spot check boiler erection prison inspection work (prison inspection mechanism) look-up table ";
19) " RFlD spot check boiler product safe mass supervision and inspection (prison inspection unit) look-up table "
20) " RFlD spot check boiler product safe mass supervision and inspection (unit of being examined) look-up table "
21) " RFlD spot check boilers and pressure vessel manufacturing supervision control inspection table "
22) " RFlD spot check high-low water alarm device safety checklist ";
23) " RFlD spot check gauge glass cleaning procedure look-up table ";
The pressure container type file comprises:
1) " RFlD special equipment applying unit pressure vessel operating position site safety supervision and check repertory ";
2) " the fixed pressure vessel site safety of RFlD spot check look-up table ";
3) " RFlD spot check ultrahigh pressure vessel site safety look-up table ";
4) " RFlD transportable pressure vessel (truck tank tank car and tank container etc.) safety checklist ";
5) " RFlD spot check hyperbaric oxygen chamber site safety look-up table ";
6) " RFlD spot check electric heating steam generator site safety look-up table ";
7) " RFlD spot check oxygen generating station site safety look-up table ";
8) " RFlD enters maintenance safety look-up table in the container that may cause oxygen leakage ";
9) " operation field safety checklist in the RFlD spot check equipment ";
10) " RFlD spot check air compressor machine safety checklist ";
11) " RFlD compressed air station site safety look-up table ";
12) " RFlD spot check gas producer gas station safety checklist ";
13) " pressure vessel site safety look-up table in the RFlD spot check Small Refrigerating Equipment ";
14) " RFlD spot check liquid gas truck tank ontological security look-up table ";
15) " RFlD spot check liquid incubative pathogen body truck tank fueling station site safety look-up table ";
16) " RFlD spot check liquid gas truck tank applying unit safety checklist ";
17) " RFlD spot check liquid gas truck tank safety inspection of traffic table ";
18) " RFlD spot check liquid gas truck tank loading and unloading unit safety checklist ";
19) " RFlD spot check railways tank car loading liquefied gas safety checklist ";
20) " RFlD spot check tank-truck for liquefied petroleum gas safety checklist ";
21) " RFlD spot check compressed natural gas gas station safety checklist ";
22) " RFlD spot check safety valve testing site inspection table ";
23) " RFlD spot check safety valve applying unit site inspection table ";
24) " RFlD spot check pressure vessel is installed and is transformed the maintaining unit look-up table ";
25) " RFlD spot check pressure vessel is installed and is transformed the maintenance sites look-up table ";
26) " RFlD spot check simple pressure vessel safety look-up table ";
The gas cylinder class file comprises:
1) " RFlD special equipment applying unit cylinder filling situation site safety supervision and check repertory ";
2) " the general look-up table of RFlD spot check gas cylinder safely ";
3) " RFlD spot check welding bottle safety checklist "
4) " RFlD spot check seamless steel gas cylinder safety special examination table "
5) " RFlD spot check steel welded gas cylinder safety special examination table "
6) " RFlD spot check automobile-use liquefied petroleum gas steel cylinder safety checklist "
7) " RFlD spot check vehicle gas cylinder look-up table safe in utilization "
8) " RFlD spot check automobile with compressed natural gas isolated plant safety checklist "
9) " RFlD spot check gas cylinder gas-filling station safety general look-up table "
10) " RFlD spot check dissolved acetylene fills safe additional examination table "
11) " transportation of RFlD spot check dissolved acetylene bottle, storage and look-up table safe in utilization "
12) " RFlD liquid gas and dissolved acetylene gas filling place, equipment and safety installations bar
13) " the RFlD liquefied petroleum gas (LPG) fills place, equipment and safety installations condition special examination table ";
14) " the RFlD permanent gas fills place, equipment and safety installations condition special examination table ";
15) " RFlD spot check oxygen generating station, Hydrogen Line and hydrogen cylinder safety checklist ";
16) " RFlD spot check gas cylinder test house safety checklist ";
The pressure pipeline class file comprises:
1) " RFlD spot check pressure pipeline applying unit site inspection table ";
2) " RFlD spot check pressure pipeline erecting stage look-up table ";
3) " RFlD spot check pressure pipeline is installed safe mass supervision and inspection look-up table ";
4) " RFlD spot check pressure pipeline installation unit look-up table ";
5) " RFlD spot check pipe gas distributors site safety look-up table ";
The elevator class file comprises:
1) " special equipment applying unit elevator operating position site safety supervision and check repertory ";
2) " RFlD spot check passenger lift site inspection table ";
3) " traction of RFlD spot check and pressure driven elevators site inspection table ";
4) " RFlD spot check hydraulic elevator site inspection table ";
5) " RFlD spot check dumb waiter site inspection table ";
6) " RFlD spot check escalator and moving sidewalk site inspection table ";
7) " RFlD spot check elevator supervision and inspection and periodic inspection process supervision look-up table ";
8) " RFlD spot check elevator is installed and is transformed the site inspection table ";
The hoisting machinery class file comprises:
1) " RFlD special equipment applying unit hoisting machinery operating position site safety supervision and check repertory ";
2) " RFlD spot check hoisting machinery (general) site inspection table ";
3) " RFlD spot check crane span structure type crane site inspection table ";
4) " the general lifter safety checklist of RFlD spot check ";
5) " RFlD spot check tower crane look-up table ";
6) " RFlD spot check jib crane site inspection table ";
7) " RFlD spot check traction-type lifter site safety look-up table ";
8) " RFlD spot check electric single beam crane site safety look-up table ";
9) " RFlD spot check electric block formula lift for goods site safety look-up table ";
10) " RFlD spot check electric block formula site safety look-up table ";
11) " RFlD runabout crane site safety look-up table ";
12) " RFlD spot check trestle crane site safety look-up table ";
13) " RFlD spot check gantry crane site safety look-up table ";
14) " RFlD spot check fork truck site safety look-up table ";
15) " requirement of RFlD spot check mechanical parking equipment universal safety ";
The recreation facility class file comprises:
1) " the large-scale recreation facility operating position of RFlD special equipment applying unit site safety supervision and check repertory ";
2) " the large-scale passenger aerial ropeway operating position of RFlD special equipment applying unit site safety supervision and check repertory ";
3) " RFlD spot check recreation facility applying unit universal safety look-up table ";
4) " the large-scale recreation facility of RFlD (except the water recreation class recreation facility) universal safety inspection ";
5) " RFlD spot check tour vehicle recreation facility, flight tower class recreation facility site inspection table ";
6) " the RFlD spot check slides class recreation facility, cableway carriage class recreation facility site inspection table ";
7) " RFlD spot check gondola safety checklist ";
8) " RFlD spot check passengers surface lift safety checklist ";
9) " RFlD spot check bumper car class recreation facility site inspection table ";
10) " RFlD spot check racing car class recreation facility look-up table ";
11) " RFlD spot check water-based amusement rides safety checklist ";
12) " RFlD spot check mini train class recreation facility site inspection table ";
13) " self-control aircraft class recreation facility, gyro sort recreation facility site inspection table ";
14) " the portable large-scale recreation facility safety checklist of RFlD spot check ";
15) " RFlD spot check bungee jumping site safety look-up table ";
Field (factory) interior motor vehicles class file comprises:
1) " RFlD special equipment applying unit field (factory) interior motor vehicles class operating position site safety supervision and check repertory ";
2) " the general look-up table of RFlD spot check field (factory) interior motor vehicles class site safety ";
3) " RFlD spot check forklift site safety look-up table ";
4) " RFlD spot check battery truck site safety look-up table ";
5) " RFlD point prosecution hole machine site safety look-up table ";
6) " RFlD spot check field (factory) interior truck site safety look-up table ";
7) " RFlD spot check shovel loader site safety look-up table ";
Comprehensive file comprises:
1) " RFlD spot check soil pressure container, soil boiler are checked decision table ";
2) " RFlD spot check soil system electrical category special equipment is checked decision table ";
3) " the RFlD spot check is to the look-up table of the subcontractor's management of giving out a contract for a project ";
4) " special equipment uses registration change management look-up table ";
5) " RFlD spot check designing unit safety supervision look-up table ";
6) " the RFlD spot check is identified the on-the-spot supervision and check table of accrediting and validating agency ";
7) " the on-the-spot supervision and check table of RFlD spot check manufacturer ";
8) " the on-the-spot supervision and check table of unit is transformed in the installation and maintenance of RFlD spot check ";
9) " RFlD spot check equipment supervisor site inspection table ";
10) " the on-the-spot supervision and check table of RFlD spot check inspection mechanism ";
11) " the RFlD spot check is non-be made into product dispatch from the factory the electrical category special equipment install transform maintenance supervision and check table ";
12) RFlD spot check hoisting machinery is installed and is transformed great maintenance of equipment safety checklist ";
Alternative document comprises:
1) " special equipment fault handling of RFlD spot check and hidden danger rectification look-up table ";
2) " the RFlD spot check is emergent to be prepared and the response look-up table ";
3) " RFlD spot check special equipment dangerous matter sources, risk assessment and control look-up table ";
RFID special equipment label 2, it is and management object, " point " equipment one to one, match condition is hidden danger, defective, fault, do not meet, dangerous matter sources.Promptly cautious surely.
RFID special equipment card card 3 is and management object: " face " operation post is corresponding one by one, and match condition is hazards, hazard factor, people's unsafe acts.The position of promptly determining a post.
Above-mentioned RFID special equipment card card 3 comprises that RFID special equipment operation card card, RFID special equipment secure supervisor card, RFID special equipment coordinated management person card, RFID special equipment plan as a whole decision-making management card card, is intended to the modern safety management pattern that attends in body to the first line operative employee from the highest operator according to " safety in production method " (" position of determining a post ") in that safety spot check " eight is fixed " principle and industry or department's rule are practicable.(1) is provided with for production safety management mechanism; Full-time or part-time production safety management card card.(2) implement the safety in production institutional framework with the card card; Post setting: span of management: management hierarchy: communicative channel: the safety in production council.(3) with card card audit implement that production safety management staffing, certified safety engineer are equipped with, full-time production safety management personnel educational background and academic title's situation, safe post length of service, implementation status.(4) implement with the checking of card card: safety program formulation, implementation status, laws and regulations study, various production safety management system, article, rules and requlations situation, all kinds of safety in production working specification, standard, the formulation situation of standard, system of responsibility in safe production degree are formulated the carrier of implementing of clear and definite naked degree, safety in production rules and regulations.(5) carry out " suggestion of producing training and examination work about production and operation " [RFID plans as a whole decision-making integrated management card card]; [RFID secure supervisor card] [RFID operation card card] " about suggestion of job that requires special skills personal security technical training examination work " [RFID job that requires special skills operation card card] operation post standard (6) is carried out " construction project Occupational Disease Hazards Classification Management way "; " People's Republic of China's law on prevention and cure of occupational disease "; " use poisonous substance operation place conservation regulation " waited with identification of card card and control occupational hazards and managed; field staff's safety behavior.(7) to demonstrate,prove clear and definite check-up system of card and way, the enforcement of performance appraisal system, incentive measure form, enforcement, examination personnel, time, standard, result embody fair and just principle, and easy operating; (8) to demonstrate,prove calliper model Employee Security consciousness and attitude, Employee Security behavior module formation.
Rfid interrogator 4 is provided with the data module of personnel and device association RFID in it, it can be verified, these operating personnel, this special equipment of qualified operation whether, the people of the EFID special equipment of holding operation card card 3, its extent of competence; That is, it can implement excitation examination data information carrier.This read write line 4 is that model is the Card Reader chip of RCC5222, and it is the RFID Card Reader chip of PHILIPS Co., meets the Mifare standard card.
Annotate: according to " about the keep the safety in production suggestion of training and examination work of the chief leading cadre of production and operation unit, production safety management personnel and other practitioners ", the chief leading cadre of unit safety lesson training and examination carrier, up to standard issuing " chief leading cadre's safety certification card "; To safety manager's safety education training and examination record, up to standard issuing " RFID secure supervisor card "; To three grades of education landscapes of new practitioner; General personnel's training education situation record, up to standard issuing " RFID special equipment operation card card ", " about the suggestion of job that requires special skills personal security technical training examination work " implements the accredited rate of job that requires special skills operation card; Job that requires special skills operation card reexamination rate; Examine up to standard issuing " RFID job that requires special skills operation card card ".
RFID special equipment spot check instrument 5, it is corresponding one by one with management object " line " technological process, match condition for unusual, special operation condition, do not meet.Promptly calibrate standard, quantification, fixed cycle, decide method, constant current journey, alignment road.
Cooperate shown in Figure 2, RFID special equipment spot check instrument 5, it comprises master chip processor 51, display screen 52, LCD MODULE 53 (ERC13264FS), power management chip 54 (LTC3455), storer 55 (M25P64), moisture measurement module 56 (DHT11), infrared measurement of temperature module 57 (MLX90614), vibration measuring module 58 (SCA3000), RFID module 59 (RC522 Card Reader chip) and the lithium battery that is connected in the 3.7V on the power management chip 54 (LTC3455).
During use, RFID special equipment spot check instrument 5 with vibration measuring unit, position detection unit, infrared measurement of temperature unit, hygrometric unit, methane transducer unit, air velocity transducer unit,, flow sensor unit, pressure sensor unit, carbon monoxide transducer unit, feed condition sensor unit, smoke transducer unit, start-stop sensor, to take status data typing such as formula gas detecting and alarming instrument integrated, is used for confirming " three pre-six is alert " execute-in-place carrier.And upload onto the server 1.
Above-mentioned pressure condition is meant typing oil pressure gauge, rain glass, water pressure gauge parameter, can read in automatically by standard interface.
Above-mentioned electric current and voltage situation is meant typing electrical control equipment voltage, current parameters, also can read in automatically by standard interface.
The temperature sensor that the hygrometric unit is adopted is that model is that DHT11 is homemade numeric type humidity sensor.
In addition, since the employee of different stage, its corresponding data modules difference, and in master chip processor 51, it includes one-level special equipment spot check top layer hidden danger module, secondary special equipment spot check module and three grades of special equipment modules.
Printer 6 links to each other with server 1, the data information in its printable server 1.
Cooperate shown in Figure 3ly, one-level special equipment spot check top layer hidden danger module is that the master is the module that is used for general technology employee rights of using; This top layer hidden danger module comprises that the current parameters module, reductor parameter module, the power supply water supply air feed parameter module of equipment, the no swipe of equipment of vibration values parameter module, the equipment operation of the temperature of bearing and temperature rise parameter module, equipment bump the fastening parameter module of mill parameter module, the no abnormal smell parameter module of equipment, coupling bolt everywhere.
Cooperate shown in Figure 4, secondary special equipment spot check module, it is the module that is used for practicing engineer's rights of using; This spot check module comprises the profound hidden danger parameter module of the top layer hidden danger parameter module, inspection equipment of verification equipment, the audit patrol record parameter module of swiping the card, adjustment is patrolled and examined the emphasis parameter module and one-level special equipment spot check is implemented the performance appraisal parameter module according to data platform.
Cooperate shown in Figure 5, three grades of special equipment modules, it is the module that is used for senior professionals and engineers; This module comprises the processing of supervising hidden danger and solves module, a secondary special equipment spot check suggestion is done final conclusion, promoted according to data platform and patrol and examine the effect parameter module, find fault and analyze reason and implement the repairing parameter module and the developments that masters a skill is implemented three grades of special equipment spot check parameter modules.
During use, special equipment needs the device parameter of spot check to comprise sense organ monitoring information, temperature monitoring information, lubricating oil monitoring information, vibration monitoring information, monitoring ultrasonic information, equipment lubrication information, equipment anticorrosion, processing quality information, crudy information and major spare part parameter in serviceable life archives; Described sense organ monitoring information comprises the abnormal sound parameter, leaks grey parameter, travelling belt relaxation information and bolt looseness parameter; Described temperature monitoring information comprises inlet oil temperature, returning-oil temperature, environment temperature and bearing temperature; Described lubricating oil monitoring information comprises magnetic particle, spectral analysis, conforms to standards and analyze and filter cleaner; Described vibration monitoring information comprises the angle parameter (SCA3000 is the 3-axis acceleration sensor of Finland VTI company, can detect three axial acceleration of XYZ) of the rotation of X item, Y item, Z item; Described monitoring ultrasonic information comprises weld seam, forge crack and corrosion pitting; Described equipment lubrication information comprises regular parameter, quantitative parameter and decides the matter parameter.
With reference to shown in Figure 6, during use, utilize rfid interrogator 4 to use duty, power, sharp data message to be written to RFID special equipment operation card card 3 employee and the required special equipment spot check of equipment data parameters is written to respectively in the RFID special equipment label 2, also be stored in the server 1 simultaneously; Server 1 reads employee's duty, power, sharp data and employee information and read described use duty, power, sharp data and required " three is pre-" spot check data parameters in RFID special equipment label 2 in RFID special equipment operation card card 3 respectively; RFID special equipment spot check instrument 5 read in the RFID special equipment label 2 respectively the special equipment spot check recorded and in RFID special equipment operation card card 3, read duty, power, sharp data and the information that the examination employee uses by test or logon mode; Duty, power, sharp data and the required special equipment spot check data parameters that RFID special equipment spot check instrument 5 uses the examination employee that read upload or under pass in server 1.
In addition, during use, also utilize rfid interrogator 4 with the required corresponding respectively RFID of the writing special equipment operation of related data information card card 3 interior and server 1 inside that will put the special equipment spot check of equipment, server 1 is with the data of being write or read, set up distinct device project database and equipment control special equipment data and employee and use duty, power, sharp database, and apparatus for establishing special equipment spot check circuit and be examined the contents of a project, download line information, gather the data of checking, analyze data, and provide the inspection item content that different classes of employee provides different special equipment spot checks.
Moreover, also be provided with simple diagnosis program and accurate diagnosis program in server 1 inside.The simple diagnosis program is: rfid interrogator 4 is from server 1 interior read data information, characteristic signal is measured action, then, characteristic signal after measuring is carried out Signal Pretreatment, become the sign signal after the Signal Pretreatment, simultaneously, extract sensitive signal, then sensitive signal is judged, if no abnormal phenomenon occurs, the then described signal feedback that reads is to server 1, if have abnormal signal, enter in the mode standard, diagnose easily, and send prompting to the examination personnel that patrol and examine, whether keep in repair.If abnormal occurrence occurs in the above-mentioned simple diagnosis program, described failure condition is diagnosed decision-making, judge whether to carry out emphasis and monitor, go the rounds to monitor, or shutdown maintenance, be the accurate diagnosis program.
The RFID technology can be applied to comprehensive special equipment spot check (comprise that technology is patrolled and examined, machinery is patrolled and examined, electricly patrol and examine, automatic control patrol and examine and intersect a plurality of specialties), to improve special equipment spot check efficient, avoid owing to the hidden danger of slipping that crosses between the specialty, and full-time greaser is set, safeguards worker's daily special equipment spot check, in conjunction with the performance appraisal mechanism of each post duty, power, profit, the network of apparatus for establishing special equipment spot check.
The above; only for the preferable embodiment of the present invention, but protection scope of the present invention is not limited thereto, and anyly is familiar with those skilled in the art in the technical scope that the present invention discloses; the variation that can expect easily or replacement all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claim.
Claims (11)
1. special equipment security monitoring management system, it is characterized in that based on RFID automatic identification and data collection technology it comprises server, RFID special equipment label, RFID special equipment card card, rfid interrogator and RFID special equipment spot check instrument, wherein
Be provided with the data information memory storehouse in the described server, it links to each other with rfid interrogator;
Described rfid interrogator is provided with the data module with operating personnel and device association RFID in it, be used for verification operation personnel's operation qualification;
Described RFID special equipment label, it is and management object that " point " equipment links to each other with described server by described rfid interrogator one to one;
Described RFID special equipment spot check instrument is used for Information Monitoring, and it is and management object, and " line " task management and sends to server with the information that collects one to one;
Described RFID special equipment card card is and management object: " face " operation post is corresponding one by one, and it links to each other with described server by described RFID special equipment spot check instrument.
2. special equipment security monitoring management as claimed in claim 1 system, it is characterized in that: it also further includes the printer that links to each other with described server.
3. special equipment security monitoring management as claimed in claim 1 or 2 system, it is characterized in that: the described data information memory storehouse of being located in the server, it is by equipment files, the spare part archives, the data of equipment and personnel's correlation electron label, the data of the spot check circuit and the scope of examination, download the data of line information and gather inspection and Monitoring Data, analyze data, normal send out and typical fault in the data and the data that accumulate, hidden danger point position, phenomenon is described, judge reason, take measures, processing scheme, the data module of handling back effect and examination employee performance constitutes.
4. special equipment security monitoring management as claimed in claim 3 system, it is characterized in that: described data information memory storehouse also includes storage medium, and described storage medium is used for the form and the data message of storage system to be preserved, and regularly generates archives.
5. special equipment security monitoring management as claimed in claim 1 or 2 system is characterized in that: described RFID special equipment card card comprises that RFID special equipment operation card card, RFID special equipment secure supervisor card, RFID special equipment coordinated management person card, RFID special equipment plan as a whole the decision-making management card and block.
6. special equipment security monitoring management as claimed in claim 1 or 2 system, it is characterized in that: described RFID special equipment spot check instrument, it comprises the master chip processor, display screen, LCD MODULE, power management chip, storer, the moisture measurement module, the infrared measurement of temperature module, the vibration measuring module, RFID module and be connected in battery on the power management chip, described display screen links to each other described power management chip by described LCD MODULE with described master chip processor, storer, the moisture measurement module, the infrared measurement of temperature module, the vibration measuring module, the RFID module links to each other with described master chip processor.
7. as claim 1 or 6 described special equipment security monitoring management systems, it is characterized in that: described RFID special equipment spot check instrument be used for vibration measuring unit, position detection unit, infrared measurement of temperature unit, hygrometric unit, methane transducer unit, air velocity transducer unit,, flow sensor unit, pressure sensor unit, carbon monoxide transducer unit, feed condition sensor unit, smoke transducer unit, start-stop sensor, to take status data typing such as formula gas detecting and alarming instrument integrated, and with the data upload of above-mentioned typing to described server.
8. special equipment security monitoring management as claimed in claim 6 system, it is characterized in that: described master chip processor includes one-level special equipment spot check top layer hidden danger module, secondary special equipment spot check module and three grades of special equipment modules, wherein:
Described one-level special equipment spot check top layer hidden danger module, it is used for the module of general technology employee rights of using;
Described secondary special equipment spot check module, it is the module that is used for practicing engineer's rights of using;
Described three grades of special equipment modules, it is the module that is used for senior professionals and engineers.
9. special equipment security monitoring management as claimed in claim 8 system, it is characterized in that: described one-level special equipment spot check top layer hidden danger module comprises that the vibration values parameter module of the temperature of bearing and temperature rise parameter module, equipment, the current parameters module of equipment operation, the parameter module of reductor, the power supply water supply air feed parameter module of equipment, the no swipe of equipment bump the fastening parameter module of mill parameter module, the no abnormal smell parameter module of equipment, coupling bolt everywhere.
10. special equipment security monitoring management as claimed in claim 8 system, it is characterized in that: described secondary special equipment spot check module, comprise verification equipment the profound hidden danger parameter module of top layer hidden danger parameter module, inspection equipment, the audit patrol record parameter module of swiping the card, adjustment is patrolled and examined the emphasis parameter module and one-level special equipment spot check is implemented the performance appraisal parameter module according to data platform.
11. special equipment security monitoring management as claimed in claim 8 system, it is characterized in that: described three grades of special equipment modules comprise the processing of supervising hidden danger and solve module, a secondary special equipment spot check suggestion is done final conclusion, promoted according to data platform and patrol and examine the effect parameter module, find fault and analyze reason and implement the repairing parameter module and the developments that masters a skill is implemented three grades of special equipment spot check parameter modules.
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Application publication date: 20110427 |