CN109974027A - A kind of coal grill pan burner security risk in-service monitoring control method and device - Google Patents

A kind of coal grill pan burner security risk in-service monitoring control method and device Download PDF

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Publication number
CN109974027A
CN109974027A CN201910132364.8A CN201910132364A CN109974027A CN 109974027 A CN109974027 A CN 109974027A CN 201910132364 A CN201910132364 A CN 201910132364A CN 109974027 A CN109974027 A CN 109974027A
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burner
coal
risk
grill pan
security risk
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CN109974027B (en
Inventor
邓志成
史进渊
杨宇
徐佳敏
范雪飞
杨凯镟
林润达
王勇
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Shanghai Power Equipment Research Institute Co Ltd
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Shanghai Power Equipment Research Institute Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23MCASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
    • F23M11/00Safety arrangements
    • F23M11/04Means for supervising combustion, e.g. windows
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23MCASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
    • F23M5/00Casings; Linings; Walls
    • F23M5/08Cooling thereof; Tube walls

Abstract

The present invention provides a kind of coal grill pan burner security risk in-service monitoring control methods, using the method for related coefficient, dynamic considers the probability of malfunction of burner scaling loss, realizes online dynamic calculating, in-service monitoring and the control of coal grill pan burner security risk.The present invention also provides a kind of coal grill pan burner security risk in-service monitoring control devices; including boiler water wall temperature sensor; temperature sensor is connect with boiler protective system in heat power system interface; the connection of boiler protective system in heat power system interface is used for the calculation server in line computation and control of coal grill pan burner security risk; calculation server connects web page server, and web page server connects user terminal browser.If coal grill pan burner dynamic security risk ranking number increases, so that the security risk of coal grill pan burner is in slave mode by reasonably arranging ad hoc inspection and repair or C grades of maintenance, ensured that coal unit long period is safely operated.

Description

A kind of coal grill pan burner security risk in-service monitoring control method and device
Technical field
The present invention relates to a kind of coal grill pan burner security risk in-service monitoring control method and device, belong to coal electricity Boiler technology field.
Background technique
The burner of coal electric boiler includes coal pipe and spout, primary air piping and secondary air channel etc..It is set in primary air piping Central air hose introduces shallow bid breeze airflow or mist of oil stream in central air hose or combustion gas is directly entered recirculating zone and catches fire in advance.Burning Device is the key equipment of coal-fired boiler combustion system, and since the operating condition of burner is severe, boiler combustion is simultaneously unstable in addition It is fixed, often there is local overheating.
China has a vast territory, and coal is complicated, and design coal and practical coal are usually not consistent, and burner outlet is easy There is overtemperature and coking, causes the accidents such as burner scaling loss.After burner a large amount of cokings nearby, coke button falls off at dry bottom hopper, Cause dry bottom hopper paulin burnt, production division organizes manpower to carry out coke cleaning work, and risk is larger, and dragveyer is caused when coking is serious And slag runner blocking.
Burner accident has seriously affected the safe and stable operation of boiler.It is badly in need of coal grill pan burner in coal-burning power plant The in-service monitoring and control function of security risk, to ensure that coal unit long period is safely operated.
Summary of the invention
The technical problem to be solved by the present invention is how to realize the in-service monitoring of coal grill pan burner security risk with Control.
In order to solve the above-mentioned technical problem, the technical solution of the present invention is to provide a kind of coal grill pan burner safety winds Dangerous in-service monitoring control method, which comprises the steps of:
Step 1: selecting operating condition according to power plant design data and historical statistical data from all burners and most disliking 1-10 bad burner calculates the accident probability that scaling loss occurs for each burner as research object;Coal electric boiler i-th The probability F of burning damage accident occurs for a burnerPiCalculation formula it is as follows:
In formula, a is the number of units of existing same model coal grill pan burner statistics in database, n0For in database The historical data statistical value of burning damage accident number, n occur for the same model coal grill pan burner havingiFor this TV station coal electric boiler i-th The historical data statistical value of burning damage accident number, t occur for a burneriFor i-th of burner of this TV station coal electric boiler from put into operation to Current calendar hourage, t0The average calendar hourage used for same model coal grill pan burner existing in database Historical data statistical value, KiAnd K0For related coefficient, Ki/K0=at/t0, and Ki+aK0=1;I is positive integer;
Step 2: the temperature of the neighbouring water screen tube of each burner of in-service monitoring;Using boiler water wall temperature sensor, Water screen tube temperature near each burner of in-service monitoring;According to the size of temperature monitoring value, coal grill pan burner scaling loss is defined Accident possibility occurrence P1;According to the duration of temperature monitoring value, defines coal grill pan burner burning damage accident and may occur Property P2, specific criterion and numerical value are indicated in Tables 1 and 2;
Table 1:
Table 2:
Step 3: calculating the mean time to overhaul MTTR of i-th of burneri;Use history number existing in database According in the mean time to overhaul MTTR of i-th of burner generation burning damage accident of line computation coal electric boileri
In formula, τ0Coal grill pan caused by burning damage accident occurs for same model coal grill pan burner existing in database Furnace total unplanned outage time;
Step 4: calculating the dynamic security risk ranking number RPN that burning damage accident occurs for i-th of burner of coal electric boileri:
RPNi=FPi×P1×P2×MTTRi
Step 5: evaluation each burner security risk grade of coal electric boiler;According to coal grill pan burner dynamic security wind The RPN of danger sequence numberiThe security risk of each burner of coal electric boiler is divided into 5 grades, such as table 3 by size;
Table 3:
Step 6: determining the maximum dynamic security risk ranking number in the security risk sequence number of coal grill pan burner RPNmax:
RPNmax=max { RPNi};
Step 7: taking the risk control measure of coal grill pan burner;According to the maximum dynamic of coal grill pan burner Security risk sequence number RPNmaxCalculated value, take following risk control measure:
If 1) RPNmax< 4, there are Pyatyi risk, slight risk, acceptable risk can continue to run;
If 2) 4≤RPNmax< 8, there are level Four risk, ordinary risk, acceptable risk arranges C grades of maintenance (meters within half a year Draw light maintenance) in, it is checked comprehensively;
If 3) 8≤RPNmax< 24, there are tertiary risk, important risk, unacceptable risk arranges interim inspection within this month It repairs, is checked comprehensively;
If 4) 24≤RPNmax< 50, there are second level risk, serious risk, unacceptable risk arranges interim inspection within this week It repairs, is checked comprehensively;
If 5) RPNmax>=50, there is a prime risk, material risk, unacceptable risk, blowing out immediately arranges ad hoc inspection and repair, It is checked comprehensively.
The present invention also provides a kind of coal grill pan burner security risk in-service monitoring control devices, using above-mentioned Coal grill pan burner security risk in-service monitoring control method, it is characterised in that: including boiler water wall temperature sensor, Temperature sensor is connect with boiler protective system in heat power system interface, and the connection of boiler protective system in heat power system interface is fired for coal electric boiler The calculation server in line computation and control of burner security risk, calculation server connect web page server, web page server Connect user terminal browser.
Preferably, the boiler water wall temperature sensor is set on the outside of the water screen tube near boiler-burner.
Preferably, above-mentioned coal grill pan burner safety is run in the computer software that the calculation server uses Risk in-service monitoring control method.
Method provided by the invention overcomes the deficiencies in the prior art, using the method for related coefficient, dynamically considers combustion The probability of malfunction of burner scaling loss realizes online dynamic calculating, in-service monitoring and the control of coal grill pan burner security risk System.If coal grill pan burner dynamic security risk ranking number increases, by reasonably arranging ad hoc inspection and repair or C grades to examine Cultivating makes the security risk of coal grill pan burner be in slave mode, has ensured that coal unit long period is safely operated.
Detailed description of the invention
Fig. 1 is coal grill pan burner security risk in-service monitoring control device block diagram provided in this embodiment;
Fig. 2 is coal grill pan burner security risk in-service monitoring control method flow chart provided in this embodiment;
Fig. 3 is the computer software block diagram that calculation server uses;
Fig. 4 is the schematic diagram of coal grill pan burner security risk sequence number calculated result;
Fig. 5 is the schematic diagram of the burner security risk calculated result of 660MW coal electric boiler at a time.
Specific embodiment
Present invention will be further explained below with reference to specific examples.
Fig. 1 is coal grill pan burner security risk in-service monitoring control device block diagram provided in this embodiment, described Coal grill pan burner security risk in-service monitoring control device by boiler water wall temperature sensor 1, coal electric boiler thermal technology System interface 2, calculation server 3, web page server 4 and user terminal browser 5 is protected to form, near boiler-burner Boiler water wall temperature sensor 1, boiler water wall temperature sensor 1 and boiler protective system in heat power system are installed on the outside of water screen tube Interface 2 of uniting connects, and boiler protective system in heat power system interface 2 connects calculation server 3, and calculation server 3 connects web page server 4, Web page server 4 connects user terminal browser 5.
It is illustrated in figure 2 the flow chart of coal grill pan burner security risk in-service monitoring and control method, such as Fig. 3 institute It is shown as the computer software block diagram that calculation server of the present invention uses, the software installation is in coal grill pan burner security risk It sorts on the calculation server of number, applied to coal grill pan burner security risk in line computation and control.The combustion of coal electric boiler The specific steps of burner security risk in-service monitoring and control method are as follows:
Step 1: selecting operating condition according to power plant design data and historical statistical data from all burners and most disliking 5 bad burners calculate the accident probability that scaling loss occurs for each burner as research object: computer software is used, The probability F of burning damage accident occurs in i-th of burner of line computation coal electric boilerPi
In formula, a is the number of units of existing same model coal grill pan burner statistics in database, n0For in database The historical data statistical value of burning damage accident number, n occur for the same model coal grill pan burner havingiFor this TV station coal electric boiler i-th The historical data statistical value of burning damage accident number, t occur for a burneriFor i-th of burner of this TV station coal electric boiler from put into operation to Current calendar hourage, t0The average calendar hourage used for same model coal grill pan burner existing in database Historical data statistical value, KiAnd K0For related coefficient, Ki/K0=at/t0, and Ki+aK0=1;I is positive integer;Number Historical data statistical value
Step 2: the temperature of the neighbouring water screen tube of each burner of in-service monitoring: boiler water wall temperature sensor is used, Water screen tube temperature near each burner of in-service monitoring defines coal grill pan burner scaling loss according to the size of temperature monitoring value Accident possibility occurrence P1, according to the duration of temperature monitoring value, define coal grill pan burner burning damage accident and may occur Property P2, specific criterion and numerical value are indicated in Tables 1 and 2;
Table 1:
Table 2:
Step 3: calculating the mean time to overhaul MTTR of i-th of burneri: use existing history in computer software In i-th of burner of line computation coal electric boiler the mean time to overhaul MTTR of burning damage accident occurs for datai
In formula, τ0Coal caused by burning damage accident occurs for the existing same model coal grill pan burner of software data file Electric boiler total unplanned outage time;
Step 4: calculating the dynamic security risk ranking number RPN of i-th of burner of coal electric boileri: software for calculation is used, Calculate the dynamic security risk ranking number RPN that burning damage accident occurs for i-th of burner of coal electric boileri
RPNi=FPi×P1×P2×MTTRi
Step 5: evaluation each burner security risk grade of coal electric boiler: according to coal grill pan burner dynamic security wind The RPN of danger sequence numberiThe security risk of each burner of coal electric boiler is divided into 5 grades, indicated in table 3 by size;
Table 3:
Step 6: determining the maximum dynamic security risk ranking number RPN of coal grill pan burnermax: following formula is used, Calculate the maximum dynamic security risk ranking number RPN in the security risk sequence number of coal grill pan burnermax
RPNmax=max { RPNi}
Step 7: taking the risk control measure of coal grill pan burner: according to the maximum dynamic of coal grill pan burner Security risk sequence number RPNmaxCalculated value, take following risk control measure:
(1) if RPNmax< 4, there are Pyatyi risk, slight risk, acceptable risk can continue to run;
(2) if 4≤RPNmax< 8, there are level Four risk, ordinary risk, acceptable risk arranges C grades of maintenance within half a year In (plan light maintenance), checked comprehensively;
(3) if 8≤RPNmax< 24, there are tertiary risk, important risk, unacceptable risk arranges interim inspection within this month It repairs, is checked comprehensively;
(4) if 24≤RPNmax< 50, there are second level risk, serious risk, unacceptable risk arranges interim within this week Maintenance, is checked comprehensively;
(5) if RPNmax>=50, there are prime risk, material risk, unacceptable risk, the interim inspection of the arrangement of blowing out immediately It repairs, is checked comprehensively.
It is illustrated below with two specific embodiments.
Embodiment 1
350MW coal electric boiler overcritical to Mr. Yu's model, using parallel flow burner, under design conditions, burner is attached Nearly water-cooling wall outside wall temperature is 550 DEG C, this coal grill pan burner uses device shown in FIG. 1, flow chart shown in Fig. 2 With computer software shown in Fig. 3, Fig. 4 is that the burner security risk of overcritical 350MW coal electric boiler at a time calculates As a result schematic diagram.The monitoring of the security risk of the burner of this 350MW coal electric boiler at a time and control result are such as Under:
Step 1: the accident probability F of coal grill pan burner related coefficient and generation scaling lossPiOnline calculated result column In table 4;
Table 4:
Burner title K1 aK2 Burning damage accident probability FPi
No. 1 burner 0.745 0.255 4.343617×10-3
No. 4 burners 0.745 0.255 1.897432×10-2
No. 6 burners 0.745 0.255 0.387209×10-2
No. 9 burners 0.438 0.562 6.219734×10-2
No. 12 burners 0.745 0.255 3.987529×10-2
Step 2: using computer software, by the temperature signal in-service monitoring value of 350MW coal electric boiler water-cooling wall wall temperature The FACTOR P obtained1With FACTOR P2Calculated value be listed in table 5;
Table 5:
Burner title P1 P2
No. 1 burner 2 1
No. 4 burners 2 1
No. 6 burners 1 1
No. 9 burners 3 2
No. 12 burners 2 1
Step 3: according to the different location of burner, the mean time to overhaul MTTR of 350MW coal grill pan burneri's The calculated result of historical data is listed in table 6;
Table 6:
Accident title MTTRi(h)
No. 1 burner 63.23
No. 4 burners 65.78
No. 6 burners 64.91
No. 9 burners 63.98
No. 12 burners 66.01
4th step and step 5: this 350MW coal grill pan burner dynamic security risk ranking number RPNiCalculated value Table 7 is listed in the evaluation result of risk class;
Table 7:
Burner position RPNi Risk class
No. 1 burner 0.55 Slight risk
No. 4 burners 2.50 Slight risk
No. 6 burners 0.25 Slight risk
No. 9 burners 23.88 Important risk
No. 12 burners 5.26 Ordinary risk
6th step and step 7: this 300MW coal grill pan burner the moment dynamic security risk ranking number Maximum value is RPNmax=23.88 < 24, there is tertiary risk, important risk needs to arrange ad hoc inspection and repair within this month, emphasis inspection No. 9 burners are checked, and all burners are checked comprehensively.
Embodiment 2
To Mr. Yu's model ultra supercritical 660MW coal electric boiler, using turbulent burner, under design conditions, burner is attached Nearly water-cooling wall outside wall temperature is 580 DEG C, this coal grill pan burner uses device shown in FIG. 1, flow chart shown in Fig. 2 With computer software shown in Fig. 3, Fig. 5 is that the burner security risk of this 660MW coal electric boiler at a time calculates knot The schematic diagram of fruit.The monitoring of the security risk of the burner of this 660MW coal electric boiler at a time and control result are such as Under:
Step 1: the accident probability F of coal grill pan burner related coefficient and generation scaling lossPiOnline calculated result column In table 8;
Table 8:
Burner title K1 aK2 Burning damage accident probability FPi
No. 2 burners 0.674 0.326 3.343517×10-3
No. 4 burners 0.412 0.588 1.219734×10-1
No. 7 burners 0.538 0.462 1.375609×10-2
No. 8 burners 0.538 0.462 4.132932×10-2
No. 10 burners 0.538 0.462 5.932529×10-2
Step 2: using computer software, by the temperature signal in-service monitoring value of 350MW coal electric boiler water-cooling wall wall temperature The FACTOR P obtained1With FACTOR P2Calculated value be listed in table 9;
Table 9:
Step 3: according to the different location of burner, the mean time to overhaul MTTR of 660MW coal grill pan burneri's The calculated result of historical data is listed in table 10;
Table 10:
Accident title MTTRi(h)
No. 1 burner 61.23
No. 4 burners 63.48
No. 6 burners 62.11
No. 9 burners 61.08
No. 12 burners 63.18
4th step and step 5: this 660MW coal grill pan burner dynamic security risk ranking number RPNiCalculated value Table 8 is listed in the evaluation result of risk class;
Table 11:
Burner position RPNi Risk class
No. 1 burner 0.41 Slight risk
No. 2 burners 46.46 Serious risk
No. 4 burners 0.85 Slight risk
No. 8 burners 7.57 Ordinary risk
No. 13 burners 14.99 Important risk
6th step and step 7: this 660MW coal grill pan burner the moment dynamic security risk ranking number Maximum value is RPNmax=46.46 > 24, there is second level risk, serious risk needs to arrange ad hoc inspection and repair within this week, emphasis inspection No. 2 burners and No. 13 burners are checked, and all burners are checked comprehensively.
Using the in-service monitoring and control device of coal grill pan burner security risk provided by the invention, realize Line quantitatively calculates the dynamic security risk ranking number of coal grill pan burner, is pacified according to the maximum dynamic of coal grill pan burner Full risk ranking number arranges ad hoc inspection and repair or C grade maintenance, and the security risk of coal grill pan burner is made to be in slave mode.
The above, only presently preferred embodiments of the present invention, not to the present invention in any form with substantial limit System, it is noted that, can also be under the premise of not departing from the method for the present invention for those skilled in the art Several improvement and supplement are made, these are improved and supplement also should be regarded as protection scope of the present invention.All technologies for being familiar with this profession Personnel make when using disclosed above technology contents without departing from the spirit and scope of the present invention The equivalent variations of a little variation, modification and evolution is equivalent embodiment of the invention;Meanwhile all essence according to the present invention Technology still falls within technical solution of the present invention to the variation, modification and evolution of any equivalent variations made by above-described embodiment In the range of.

Claims (4)

1. a kind of coal grill pan burner security risk in-service monitoring control method, which comprises the steps of:
Step 1: according to power plant design data and historical statistical data, it is worst from all burners to select operating condition 1-10 burner calculates the accident probability that scaling loss occurs for each burner as research object;I-th of coal electric boiler burning The probability F of device generation burning damage accidentPiCalculation formula it is as follows:
In formula, a is the number of units of existing same model coal grill pan burner statistics in database, n0It is existing same in database The historical data statistical value of burning damage accident number, n occur for model coal grill pan burneriIt burns for i-th of electric boiler of this TV station coal The historical data statistical value of burning damage accident number, t occur for deviceiIt is i-th of burner of this TV station coal electric boiler from putting into operation to current Calendar hourage, t0For the history number for the average calendar hourage that same model coal grill pan burner existing in database uses According to statistical value, KiAnd K0For related coefficient, Ki/K0=at/t0, and Ki+aK0=1;I is positive integer;
Step 2: the temperature of the neighbouring water screen tube of each burner of in-service monitoring;It is online to supervise using boiler water wall temperature sensor Depending on water screen tube temperature near each burner;According to the size of temperature monitoring value, coal grill pan burner burning damage accident hair is defined Raw possibility P1;According to the duration of temperature monitoring value, coal grill pan burner burning damage accident possibility occurrence P is defined2, tool Body criterion and numerical value are indicated in Tables 1 and 2;
Table 1:
Table 2:
Step 3: calculating the mean time to overhaul MTTR of i-th of burneri;Using historical data existing in database, online Calculate the mean time to overhaul MTTR that burning damage accident occurs for i-th of burner of coal electric boileri
In formula, τ0Total for coal electric boiler caused by same model coal grill pan burner generation burning damage accident existing in database The unplanned outage time;
Step 4: calculating the dynamic security risk ranking number RPN that burning damage accident occurs for i-th of burner of coal electric boileri:
RPNi=FPi×P1×P2×MTTRi
Step 5: evaluation each burner security risk grade of coal electric boiler;It is arranged according to coal grill pan burner dynamic security risk The RPN of ordinal numberiThe security risk of each burner of coal electric boiler is divided into 5 grades, such as table 3 by size;
Table 3:
Step 6: determining the maximum dynamic security risk ranking number RPN in the security risk sequence number of coal grill pan burnermax:
RPNmax=max { RPNi};
Step 7: taking the risk control measure of coal grill pan burner;According to the maximum dynamic security of coal grill pan burner Risk ranking number RPNmaxCalculated value, take following risk control measure:
If 1) RPNmax< 4, there are Pyatyi risk, slight risk, acceptable risk can continue to run;
If 2) 4≤RPNmax< 8, there is level Four risk, ordinary risk, acceptable risk, C grades of maintenance are arranged within half a year, and (plan is small Repair) in, it is checked comprehensively;
If 3) 8≤RPNmax< 24, there are tertiary risk, important risk, unacceptable risk arranges ad hoc inspection and repair within this month, into Row checks comprehensively;
If 4) 24≤RPNmax< 50, there are second level risk, serious risk, unacceptable risk arranges ad hoc inspection and repair within this week, into Row checks comprehensively;
If 5) RPNmax>=50, there are prime risk, material risk, unacceptable risk, the arrangement ad hoc inspection and repair of blowing out immediately, progress It checks comprehensively.
2. a kind of coal grill pan burner security risk in-service monitoring control device, using coal grill pan as described in claim 1 Burner security risk in-service monitoring control method, it is characterised in that: including boiler water wall temperature sensor (1), temperature Sensor (1) is connect with boiler protective system in heat power system interface (2), and boiler protective system in heat power system interface (2) connection is used for coal grill pan The calculation server (3) in line computation and control of burner security risk, calculation server (3) connect web page server (4), web page server (4) connection user terminal browser (5).
3. a kind of coal grill pan burner security risk in-service monitoring control device as claimed in claim 2, it is characterised in that: The boiler water wall temperature sensor (1) is set on the outside of the water screen tube near boiler-burner.
4. a kind of coal grill pan burner security risk in-service monitoring control device as claimed in claim 2, it is characterised in that: Coal grill pan burner safety wind as described in claim 1 is run in the computer software that the calculation server (3) uses Dangerous in-service monitoring control method.
CN201910132364.8A 2019-02-22 2019-02-22 Method and device for online monitoring and controlling safety risk of coal electric boiler burner Active CN109974027B (en)

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