CN207066020U - 一种利用石灰窑废气余热的兰炭烘干系统 - Google Patents
一种利用石灰窑废气余热的兰炭烘干系统 Download PDFInfo
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- CN207066020U CN207066020U CN201721014744.4U CN201721014744U CN207066020U CN 207066020 U CN207066020 U CN 207066020U CN 201721014744 U CN201721014744 U CN 201721014744U CN 207066020 U CN207066020 U CN 207066020U
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- 239000002918 waste heat Substances 0.000 title claims abstract description 27
- 238000001035 drying Methods 0.000 title claims abstract description 15
- 239000007789 gas Substances 0.000 claims abstract description 32
- UGFAIRIUMAVXCW-UHFFFAOYSA-N carbon monoxide Chemical compound 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[Ca+2].[C-]#[C-] UIXRSLJINYRGFQ-UHFFFAOYSA-N 0.000 description 2
- 241000233855 Orchidaceae Species 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N carbon dioxide Chemical compound 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O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 1
- 230000000903 blocking Effects 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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Abstract
本实用新型公开了一种利用石灰窑废气余热的兰炭烘干系统，其包括石灰窑、沉降器、热风炉、立式烘干机、除尘器和烟囱；石灰窑的出气口与沉降器的进气口通过废气管连通，在废气管上依次设置有引风机和第一调风阀；热风炉的出气口与立式烘干机的下进气口通过热风管连通；沉降器的出气口通过余热管与热风管连通；立式烘干机的出气口与除尘器的进气口通过管道连通；除尘器的出气口与烟囱的进气口通过尾气管连通。有益效果：上述系统结构简单，操作方便，充分利用了石灰窑的废气余热，降低了热量的损耗，降低了成本，有效的避免了兰炭局部高温红料甚至兰炭自燃的发生，进而避免了火灾事故的发生，保证了工作人员的安全；避免了粉尘污染环境。
Description
一种利用石灰窑废气余热的兰炭烘干系统
技术领域：
[0001]本实用新型涉及一种兰炭烘干系统，尤其涉及一种利用石灰窑废气余热的兰炭烘 干系统。
背景技术：
[0002]生产电石需要以石灰和兰炭为原料，目前在石灰窑中将石灰石锻烧生成石灰，兰 炭作为原料在进入电石炉之前还需要进行烘干;但是生产石灰和烘干兰炭存在以下问题： 1、 在石灰窑中生成石灰的同时，也产生了废气，所产生的废气中携带有大量的余热和颗粒 粉尘等，将上述废气直接通过烟囱外排到空气中，会造成热量能源的浪费；同时也会污染空 气，对人体造成损害;2、采用立式烘千机在恒定的温度范围内烘千兰炭，目前立式烘干机的 供热热源主要为热风炉燃煤，在热风炉提供热空气的同时还需要混入大量的冷空气来控制 进入立式烘干机的热空气保持在一定的温度范围内，以及保证进入立式烘千机内的热空气 流量，进而保证兰炭的烘干速度；因此在烘干兰炭的热空气内含有大量氧气，导致在烘干兰 炭的过程中极易出现局部高温红料甚至兰炭自燃的现象，引起火灾事故，进而可能造成工 作人员的伤亡。 实用新型内容：
[0003] 本实用新型的目的在于提供一种结构简单，充分利用石灰窑废气余热，且避免兰 炭自燃的利用石灰窑废气余热的兰炭烘干系统。
[0004] 本实用新型由如下技术方案实施:一种利用石灰窑废气余热的兰炭烘干系统，其 包括石灰窑、沉降器、热风炉、立式烘干机、除尘器和烟囱；所述石灰窑的出气口与所述沉降 器的进气口通过废气管连通，在所述废气管上依次设置有引风机和第一调风阀；所述热风 炉的出气口与所述立式烘干机的下进气口通过热风管连通;所述沉降器的出气口通过余热 管与所述热风管连通;在所述余热管上设有第一温度测量表;在所述余热管与所述立式烘 干机之间的所述热风管上设有第二温度测量表;所述立式烘干机的出气口与所述除尘器的 进气口通过管道连通;所述除尘器的出气口与所述烟囱的进气口通过尾气管连通，在所述 尾气管上设置有变频风机。
[0005] 进一步的，在位于所述余热管与所述第二温度测量表之间的所述热风管上设置有 热风支管;所述热风支管的一端与所述热风管连通;所述热风支管的另一端与所述立式烘 干机的上进气口连通;在所述热风支管上依次设有第二调风阀和第三温度测量表。
[0006] 本实用新型的优点：1、上述系统结构简单，操作方便，充分利用了石灰窑的废气余 热，降低了热量的损耗，同时热风炉所需燃烧的温度降低，进而减少了燃煤量，降低了成本； 2、 石灰窑产生的携带余热和大量二氧化碳的废气混入热风炉出来的热空气中，保证了通入 立式烘干机内的热空气流量，同时混合后的热空气的氧气含量低，有效的避免了兰炭局部 高温红料甚至兰炭自燃的发生，进而避免了火灾事故的发生，保证了工作人员的安全;3、立 式供干机内烘干兰炭后产生的尾气经过除尘器处理后再被烟肉排出，避免了粉尘污染环 境。
附图说明：
[0007] 图1为本实用新型实施例的系统图；
[0008] 石灰窑1，沉降器2，热风炉3，立式烘干机4，下进气口 4 • 1，上进气口 4 • 2，除尘器5， 烟囱6,废气管7,引风机8,第一调风阀9,热风管10,第一温度测量表11，余热管12,第二温度 测量表13，尾气管14，变频风机15，热风支管16，第二调风阀17，第三温度测量表18。
具体实施方式：
[0009] 下面将结合附图通过实施例对本实用新型作进一步的详细说明。
[0010] 如图1所示，一种利用石灰窑废气余热的兰炭烘干系统，其包括石灰窑1、沉降器2、 热风炉3、立式烘干机4、除尘器5和烟囱6;石灰窑1的出气口与沉降器2的进气口通过废气管 7连通，在废气管7上依次设置有引风机8和第一调风阀9;热风炉3的出气口与立式烘千机4 的下进气口 4.1通过热风管10连通;沉降器2的出气口通过余热管12与热风管10连通;在余 热管12上设有第一温度测量表11;用于检测废气的余热温度;在余热管12与立式烘干机4之 间的热风管10上设有第二温度测量表13;立式烘干机4的出气口与除尘器5的进气口通过管 道连通;除尘器5的出气口与烟囱6的进气口通过尾气管14连通，在尾气管14上设置有变频 风机15。
[0011] 在位于余热管12与第二温度测量表13之间的热风管10上设置有热风支管16;热风 支管16的一端与热风管10连通;热风支管16的另一端与立式烘干机4的上进气口 4_2连通； 在热风支管16上依次设有第二调风阀17和第三温度测量表18。
[0012]工作原理:打开第一调风阀9、引风机8和变频风机15,石灰窑1内的携带有余热和 大量二氧化碳的废气经过废气管7进入沉降器2中，沉降废气中所携带颗粒粉尘，避免了粉 尘进入立式烘干机4后与兰炭混合，影响产品的质量，同时避免了堵塞立式烘干机4内网及 气体通道，致使兰炭烘干不均匀;经过沉降器2后，携带有余热的废气经过余热管12进入热 风管10中与从热风炉3出来的热空气混合，混合后的热空气从下进气口4.1进入立式烘千机 4内对兰炭进行烘干；同时打开第二调风阀17，混合后的热空气经过热风支管16从上进气口 4.2进入立式烘干机4内对兰炭进行烘干;混合后的热空气的氧气含量低，有效的避免了兰 炭局部高温红料甚至兰炭自燃的发生，进而避免了火灾事故的发生，保证了工作人员的安 全;烘千完后的尾气从立式烘干机4的出气口进入除尘器5除尘，除尘之后通过变频风机15 输送到烟囱6进行排放，避免了粉尘污染环境。
[0013]在烘干兰炭的过程中，进入立式烘干机4下进气口4.1和上进气口4.2的温度需要 保持在一定范围，第二温度测量表13实时检测进入下进气口4.1的热空气的温度；当温度过 高，同时兰炭产量不够时，可加快变频风机15转动速率，加快立式烘干机4内的热空气流动， 进而使进入下进气口4.1的热空气的温度下降到限定范围内；当温度过高，同时兰炭产量已 够时，减少热风炉3的供热量（即减少热风炉3的燃煤量），直到进入下进气口4.1的热空气的 温度下降到限定范围内；第三温度测量表18实时检测进入上进气口 4 • 2的热空气的温度，当 温度过高时，调节第二调风阀17,减小进入热风支管16的热空气流量，当温度较低时，调节 第二调风阀17,加大进入热风支管16的热空气流量。
[0014]上述系统结构简单，操作方便，充分利用了石灰窑1的废气余热，降低了热直的损 耗，同时热风炉3所需燃烧的温度降低，进而减少了燃煤量，降低了成本。
[0015]以上所述仅为本实用新型的较佳实施例而已，并不用以限制本实用新型，凡在本 实用新型的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本实用新型 的保护范围之内。
Claims (2)
1. 一种利用石灰窑废气余热的兰炭烘干系统，其特征在于，其包括石灰窑、沉降器、热 风炉、立式烘干机、除尘器和烟囱；所述石灰窑的出气口与所述沉降器的进气口通过废气管 连通，在所述废气管上依次设置有引风机和第一调风阀；所述热风炉的出气口与所述立式 烘干机的下进气口通过热风管连通;所述沉降器的出气口通过余热管与所述热风管连通； 在所述余热管上设有第一温度测量表;在所述余热管与所述立式烘干机之间的所述热风管 上设有第二温度测量表;所述立式烘干机的出气口与所述除尘器的进气口通过管道连通； 所述除尘器的出气口与所述烟囱的进气口通过尾气管连通，在所述尾气管上设置有变频风 机。
2. 根据权利要求1所述的一种利用石灰窑废气余热的兰炭烘干系统，其特征在于，在位 于所述余热管与所述第二温度测量表之间的所述热风管上设置有热风支管;所述热风支管 的一端与所述热风管连通;所述热风支管的另一端与所述立式烘干机的上进气口连通;在 所述热风支管上依次设有第二调风阀和第三温度测量表。
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| CN110081721A (zh) * | 2019-04-25 | 2019-08-02 | 广东省特种设备检测研究院潮州检测院 | 一种陶瓷燃气窑炉废气热能回收利用装置 |
| CN112857003A (zh) * | 2021-01-08 | 2021-05-28 | 中国矿业大学 | 一种块煤煤泥干燥提质系统及方法 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110081721A (zh) * | 2019-04-25 | 2019-08-02 | 广东省特种设备检测研究院潮州检测院 | 一种陶瓷燃气窑炉废气热能回收利用装置 |
| CN110081721B (zh) * | 2019-04-25 | 2020-11-06 | 广东省特种设备检测研究院潮州检测院 | 一种陶瓷燃气窑炉废气热能回收利用装置 |
| CN112857003A (zh) * | 2021-01-08 | 2021-05-28 | 中国矿业大学 | 一种块煤煤泥干燥提质系统及方法 |
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