CN207021332U - Using the battery modules of soldering - Google Patents
Using the battery modules of soldering Download PDFInfo
- Publication number
- CN207021332U CN207021332U CN201720964949.2U CN201720964949U CN207021332U CN 207021332 U CN207021332 U CN 207021332U CN 201720964949 U CN201720964949 U CN 201720964949U CN 207021332 U CN207021332 U CN 207021332U
- Authority
- CN
- China
- Prior art keywords
- face
- soldering
- fixed plate
- battery modules
- weld tabs
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005476 soldering Methods 0.000 title claims abstract description 44
- 239000000758 substrate Substances 0.000 claims abstract description 25
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 29
- 238000003466 welding Methods 0.000 claims description 23
- 239000006071 cream Substances 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 11
- 239000011810 insulating material Substances 0.000 claims description 3
- 239000007769 metal material Substances 0.000 claims description 3
- 229910000679 solder Inorganic materials 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000004411 aluminium Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 229910001128 Sn alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
- B23K1/0016—Brazing of electronic components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/005—Soldering by means of radiant energy
- B23K1/0056—Soldering by means of radiant energy soldering by means of beams, e.g. lasers, E.B.
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/20—Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
- B23K1/203—Fluxing, i.e. applying flux onto surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0646—Solder baths
- B23K3/0692—Solder baths with intermediary means for bringing solder on workpiece, e.g. rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/528—Fixed electrical connections, i.e. not intended for disconnection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/38—Conductors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manufacturing & Machinery (AREA)
- Connection Of Batteries Or Terminals (AREA)
- Battery Mounting, Suspending (AREA)
- Fuel Cell (AREA)
Abstract
A kind of battery modules using soldering, including some cells, a pair of intervals are relatively fixed plate and a pair of relative cylinder manifolds in interval;The fixed plate includes opposite first end face and second end face and offers some through holes through the first end face and second end face;Some cells are located between the first end face of a pair of fixed plates and each the both ends of cell are worn in the through hole of a corresponding fixed plate respectively;A pair of cylinder manifolds are respectively in the second end face of a pair of fixed plates;The cylinder manifold includes substrate, and some and fixed plate one-to-one perforate of through hole is offered on the substrate;The cylinder manifold also includes being arranged on the weld tabs being connected in the perforate and with the edge of the perforate;The proportion of the area of the weld tabs and the area of the perforate is between 5% to 95%;The both ends of each cell are fixed with a corresponding weld tabs by soldering respectively.
Description
【Technical field】
It the utility model is related to cell art, more particularly to a kind of battery modules using soldering.
【Background technology】
The reliability direct relation of battery module structure and performance and the life-span for having influence on whole battery system.
At present, in order to meet use demand, it is often necessary to which multiple cells are formed into large-sized battery module, generally use laser spot welding
Or the mode of electric resistance welding connects cell and the weld tabs on cylinder manifold.But there is effect in laser spot welding and electric resistance welding
The shortcomings of rate is low, solder joint area is small, conductance is low, pad tension intensity is small, sealing-off dry joint rosin joint rate is high.
In view of above drawback, it is necessary to provide a kind of battery modules for using soldering in fact to overcome disadvantages described above.
【Utility model content】
The purpose of this utility model is to provide that a kind of conductance is high, pad tension intensity is big, the use of good reliability
The battery modules of soldering.
To achieve these goals, the utility model provides a kind of battery modules using soldering, including some lists
Body battery, a pair of intervals are relatively fixed plate and a pair of relative cylinder manifolds in interval;The fixed plate includes opposite first end
Face and second end face simultaneously offer some through holes through the first end face and second end face;Some cells are located at a pair
Between the first end face of the fixed plate and both ends of each cell are worn in the through hole of a corresponding fixed plate respectively;A pair
Cylinder manifold is respectively in the second end face of a pair of fixed plates;The cylinder manifold includes substrate, is offered on the substrate some
With the one-to-one perforate of through hole of the fixed plate;The cylinder manifold also include being arranged in the perforate and with the perforate
Edge connection weld tabs;The proportion of the area of the weld tabs and the area of the perforate is between 5% to 95%;Each
The both ends of cell are fixed with a corresponding weld tabs by soldering respectively.
In a preferred embodiment, the fixed plate also includes opposite the of a pair of opposite first sides and a pair
First end face and the second end face described in two side faces, the first side and the equal vertical connection of the second side;Wherein one
Individual first side is provided with some first contiguous blocks, another first side is provided with some corresponding with first contiguous block match somebody with somebody
The first link slot closed;One of second side is provided with some second contiguous blocks, another second side provided with some
With the second link slot of the second contiguous block corresponding matching.
In a preferred embodiment, a lateral edges of the cylinder manifold extend shape to perpendicular to the direction of the substrate
Into installation portion, and the installation portion is resisted against in one of first side of the fixed plate, pre-fixes the cylinder manifold
In the second end face of the fixed plate.
In a preferred embodiment, the second end face of the fixed plate is provided with some fixed blocks, each fixed block
Between adjacent through hole and the fixed block is extended on adjacent through hole.
In a preferred embodiment, the cylinder manifold is made up of metallic plate punching press and the substrate and the weld tabs are
Same material is integrally formed.
In a preferred embodiment, in 0.15mm between 5mm, the thickness of the weld tabs exists the thickness of the substrate
0.05mm is between 5mm.
In a preferred embodiment, the fixed plate is made up of insulating materials.
In a preferred embodiment, the tin material is tin cream.
In a preferred embodiment, the substrate is made up from the weld tabs of different metal materials, and the weldering
Piece is welded on the substrate by welding manner.
Compared with prior art, the utility model is using the beneficial effect of the battery modules of soldering:By setting
Determine the weld tabs on cylinder manifold and the area ratio of perforate, and combine soldering technique, having battery modules, conductance is high, welds
The characteristics of contact-separating force intensity is big, good reliability;And soldering welding damages, tin can protect solder joint not after soldering
Produce oxidation corrosion;Further, since solder joint area is big, and it is cell with the high copper material of heat transfer efficiency, aluminium cylinder manifold
Directly contact, heat exchanger effectiveness is high, carries out radiating, the soaking between each cell of battery modules using copper material, aluminium, eliminates single
The heat localization phenomenon of body battery charge and discharge process.The thermal control of battery modules is better, and uniformity is higher, and battery modules store electricity
Amount and life-span security performance etc. will be more preferable.
【Brief description of the drawings】
Fig. 1 is dimensional structure diagram of the utility model using the battery modules of soldering.
Fig. 2 is the explosive view at another visual angle of the battery modules using soldering shown in Fig. 1.
Fig. 3 is the structural representation of fixed plate shown in Fig. 2.
Fig. 4 is the structural representation of cylinder manifold shown in Fig. 2.
Fig. 5 is that the utility model is said using the perforate of cylinder manifold and the structure example of weld tabs of the battery modules of soldering
Express intention.
Fig. 6 is the side view blast that the utility model is coated with using the cell of the battery modules of soldering after tin cream
Figure.
Fig. 7 be weld tabs area and the perforated area ratio of the battery modules that the utility model uses soldering for 5% when
Structural representation.
Fig. 8 be weld tabs area and the perforated area ratio of the battery modules that the utility model uses soldering for 95% when
Structural representation.
【Embodiment】
In order that the purpose of this utility model, technical scheme and advantageous effects become apparent from understanding, below in conjunction with attached
Figure and embodiment, the utility model is further elaborated.It should be appreciated that described in this specification
Embodiment is not intended to limit the utility model just for the sake of explaining the utility model.
As depicted in figs. 1 and 2, the utility model provides a kind of battery modules 100 using soldering, including some lists
Body battery 10, a pair of intervals are relatively fixed plate 20 and a pair of relative cylinder manifolds 30 in interval.
Specifically, please refer to Fig. 3, the fixed plate 20 is that insulating materials is made and including opposite first end face 21
With second end face 22 and offer some through holes 201 through the first end face 21 and second end face 22, some cells
10 between the first end face 21 of a pair of fixed plates 20 and each cell 10 both ends wear respectively corresponding one it is solid
In the through hole 201 of fixed board 20.In present embodiment, the cell 10 is cylindrical battery, and the section of the through hole 201 is big
It is small corresponding with the cross-sectional sizes of the cell 10, the cell 10 is worn just in the through hole 201.
Further, the fixed plate 20 also includes a pair of opposite first sides 23 and a pair of opposite second sides 24, and described
First end face 21 and the second end face 22 described in 24 equal vertical connection of one side 23 and the second side.One of them first
Side 23 is provided with some first contiguous blocks 231, another first side 23 provided with some right with first contiguous block 231
The first link slot 232 that should coordinate.One of second side 24 is provided with some second contiguous blocks 241, another second side
Face 24 is provided with some and the second link slot 242 of the corresponding matching of the second contiguous block 241.Two electricity using soldering
Pond module 100 by the first contiguous block 231 of fixed plate 20 corresponding to one of battery modules 100 using soldering with
Another uses the first link slot 232 of fixed plate 20 corresponding to the battery modules 100 of soldering to be connected, or passes through it
In fixed plate 20 corresponding to the battery modules 100 using soldering the second contiguous block 241 and another use tin material
Second link slot 242 of fixed plate 20 corresponding to the battery modules 100 of welding is connected, so as to realize two using the weldering of tin material
The concatenation of the battery modules 100 connect, with this can concatenate two or more battery modules 100 for using soldering with
Meets the needs of different battery capacities.
Please refer to Fig. 4, a pair of cylinder manifolds 30 are respectively in the second end face 22 of a pair of fixed plates 20.It is described to conflux
Plate 30 includes substrate 32, and some and 201 one-to-one perforate of the through hole of the fixed plate 20 is offered on the substrate 32
301.The cylinder manifold 30 also includes being arranged on the weld tabs 302 being connected in the perforate 301 and with the edge of the perforate 301.
The proportion of the area of the weld tabs 302 and the area of the perforate 301 is between 5% to 95%.In present embodiment, institute
State that cylinder manifold 30 is made up of metallic plate punching press and the substrate 32 and the weld tabs 302 are integrally formed for same material.At other
In embodiment, the substrate 32 is made up from the weld tabs 302 of different metal materials, and the weld tabs 302 passes through welding
Mode is welded on the substrate 32, such as substrate 32 is made of copper, and weld tabs is made up of nickel or aluminium.The thickness of the substrate 32 exists
0.15 between 5mm, and the thickness of the weld tabs 302 is in 0.05mm between 5mm.The perforate 301 and the knot of the weld tabs 302
Configuration shape does not limit, as shown in figure 5, the perforate 301 can be square or circular or other irregular figures, the weld tabs
302 planform can be that rectangle can also be other irregular figures, big according to the actual current of the cell 10
It is small, the weld tabs 302 and the weld tabs 302 and the area ratio of the perforate 301 of respective thickness are selected, makes design more science
Rationally.
Further, pass through respectively with a corresponding weld tabs 302 please refer to Fig. 6, the both ends of each cell 10
Soldering is fixed.Compared with common resistance-welding process, soldering technique has good reliability, conductance high and pad
The advantages that tension intensity is big.In present embodiment, the material of the cylinder manifold 30 can be with scolding tin for copper or nickel or nickel-plated steel etc.
Material, it is preferred that the cylinder manifold 30 is copper material, i.e., described substrate 32 is that copper material integrated punching is formed with weld tabs 302.This implementation
In mode, the tin material is tin cream 40, and in other embodiments, the tin material can also be powder pure tin/tin alloy with helping
The combination of solder flux.The tin cream 40 be accompanied by SMT (Surface Mount Technology, surface installation technique) meet the tendency of and
A kind of raw novel welding material, mixed by solder powder, scaling powder and other surfactants, thixotropic agent etc.,
The paste mixture of formation.It is mainly used in the welding of the electronic components such as SMT industry PCB surfaces resistance, electric capacity, IC.First, make
Tin cream 40 is applied to the both ends of the cell 10 with a tin machine (not shown), is then separately positioned on cylinder manifold 30 solid
In the second end face 22 of fixed board 20, tin cream 40 is set to be located between one end of cell 10 and a corresponding weld tabs 302, then pass through
The capillary of bonding machine (not shown) contacts with weld tabs 302, and heat is transmitted by weld tabs 302 by welding needle heating weld tabs 302
To tin cream 40, melt solder(ing) paste 40;, can be by the both ends of the cell 10 and the weldering when tin cream 40 solidifies again
Piece 302 is welded and fixed.It is understood that in other embodiments, tin cream 40 can also be applied to the weldering of cylinder manifold 30
On piece 302, then cylinder manifold 30 is separately positioned in the second end face 22 of fixed plate 20, and tin cream 40 is located at cell
Between 10 one end and a corresponding weld tabs 302.The perforate 301 first in welding needle heating weld tabs 302 can with intercept heat,
Ensure that weld tabs 302 can keep most of high heat energy in welding, avoid heat energy loss, tin cream 40 is melted to realize, and in heat
After amount blocks, protected to being not required to place that is heated or can not being heated, heat energy can not be transmitted or reduced to be delivered to and needs to protect
Part or region on;Secondly, the perforate 301 can conveniently observe the melting situation of tin cream 40, improve welding quality;Most
Afterwards, there is gap in perforate 301 and weld tabs 302, after tin cream 40 melts, the welding structure of solid can be formed, below weld tabs 302
And side forms the tin cream 40 of welding solidify afterwards, increase structural strength.
Structural representation when Fig. 7 is the area of the weld tabs 302 and the area ratio of the perforate 301 is 5%.In reality
In the application of border, when the area ratio of area and the perforate 301 of the weld tabs 302 is less than 5%, the cell 10 with
Pad area between the weld tabs 302 is less than 4mm2, the conveyance capacity at pad is less than the maximum electric discharge of cell
Electric current, and the Tensile strength at pad is relatively low, it is difficult to meet actual demand.Fig. 8 be the weld tabs 302 area with it is described
The structural representation when area ratio of perforate 301 is 95%.In actual applications, when the weld tabs 302 area with it is described
The area ratio of perforate 301 is bigger, and pad area is bigger, conveyance capacity and tensile capacity are stronger, and the face of single pad
Product is up to 20mm2More than.But when the area of the weld tabs 302 is more than 95% with the area ratio of the perforate 301, welding
When, it is poor to have a radiating effect, the shortcomings that influenceing welding efficiency.Therefore, the setting of this numerical value, tin cream 40 is on the one hand ensured
Conveyance capacity is more than the conveyance capacity when cell 10 directly contacts with corresponding weld tabs 302, makes to use soldering
Battery modules 100 conveyance capacity it is unaffected;On the other hand the operability of practical application is combined, it is ensured that the drawing of pad
Force intensity, improve the stability of structure.Because single solder joint area is up to 4mm2To 20mm2Or it is bigger, if the cell
The weld tabs 302 of 10 both ends welding is counted with thickness 0.5mm, width 3mm, and sectional area reaches 3mm after bi directional conductibility2, therefore cell
10 are substantially equal to directly contact with weld tabs 302 after soldering, and the water conservancy diversion area for often locating soldering is electric considerably beyond monomer
The maximum discharge current in pond 10.
Further, a lateral edges of the cylinder manifold 30 extend to form installation portion to perpendicular to the direction of the substrate 32
31, and the installation portion 31 is resisted against in one of first side 23 of the fixed plate 20, makes the cylinder manifold 30 pre- solid
It is scheduled in the second end face 22 of the fixed plate 20.In present embodiment, in cylinder manifold described in soldering 30 and the monomer
Before battery 10, the installation portion 31 of the cylinder manifold 30 and the first side of the fixed plate 20 are clamped by fixture, by the remittance
Flowing plate 30 is pre-fixed in the second end face 22 of the fixed plate 20, is easy to welding to operate.Certainly, in other embodiments,
The installation portion 31 can also be fixed in one of first side 23 of the fixed plate 20 by gluing mode, by institute
State cylinder manifold 30 to be fixedly connected with the fixed plate 20, be easy to welding to operate.If in addition, it can also be opened up on the installation portion 31
Dry mounting hole 311, fixed and connected by one of first side 23 of nail through the mounting hole 311 and the fixed plate 20
Connect, the cylinder manifold 30 is fixed in the second end face 22 of the fixed plate 20.
Further, the second end face 22 of the fixed plate 20 is provided with some fixed blocks 221, and each fixed block 221 is set
Between adjacent through hole 201 and the fixed block 221 is extended on adjacent through hole 201.In present embodiment, the fixation
The one side of block 221 plays a part of reinforcement, can strengthen the intensity of the fixed plate 20;On the other hand, the fixed block 221
Gap will be separated out between the cell 10 and the weld tabs 302, to house tin cream 40, tin cream 40 is filled in the monomer
In gap between battery 10 and the weld tabs 302.
Battery modules 100 provided by the utility model using soldering, during assembling, first, by some cells
10 be placed between the first end face 21 of a pair of fixed plates 20 and the both ends of the cell 10 wear respectively it is corresponding logical
In hole 201;Then, it is coated with tin cream 40 at the both ends of the cell 10;Then, according to the actual requirements, it is determined that described conflux
The thickness and the weld tabs 302 of the weld tabs 302 of plate 30 and the area ratio of the perforate 301, and a pair of cylinder manifolds 30 are put
Put in the second end face 22 of a pair of fixed plates 20 and clamp the first of the installation portion 31 and the fixed plate 20 by fixture
Side 23 is pre-fixed the cylinder manifold 30;Finally, the cell 10 and the weld tabs 302 are entered by bonding machine
Row is welded and fixed.
The utility model uses the battery modules of soldering, by setting the weld tabs on cylinder manifold and the area ratio of perforate
Value, and soldering technique is combined, make battery modules that there is the characteristics of conductance is high, pad tension intensity is big, good reliability.
The utility model is not restricted to described in specification and embodiment, therefore for the personnel of familiar field
For additional advantage and modification is easily achieved, therefore in the universal limited without departing substantially from claim and equivalency range
Spirit and scope in the case of, the utility model is not limited to specific details, representational equipment and shown here as with retouching
The examples shown stated.
Claims (9)
1. a kind of battery modules using soldering, including some cells, a pair of intervals are relatively fixed plate and a pair
It is spaced relative cylinder manifold;It is characterized in that:If the fixed plate includes opposite first end face and second end face and offered
The dry through hole through the first end face and second end face;Some cells between the first end face of a pair of fixed plates and
The both ends of each cell are worn in the through hole of a corresponding fixed plate respectively;A pair of cylinder manifolds are respectively positioned at a pair of fixations
In the second end face of plate;The cylinder manifold includes substrate, and some and through hole of the fixed plate is offered on the substrate one by one
Corresponding perforate;The cylinder manifold also includes being arranged on the weld tabs being connected in the perforate and with the edge of the perforate;It is described
The proportion of the area of weld tabs and the area of the perforate is between 5% to 95%;The both ends of each cell respectively with
A corresponding weld tabs is fixed by soldering.
2. the battery modules of soldering are used as claimed in claim 1, it is characterised in that:The fixed plate also includes a pair
Described in opposite first side and a pair of opposite second sides, the first side and the equal vertical connection of the second side
End face and the second end face;One of first side is provided with some first contiguous blocks, set in another first side
There is some and the first contiguous block corresponding matching the first link slot;One of second side is provided with some second connections
Block, another second side are provided with some and the second link slot of the second contiguous block corresponding matching.
3. the battery modules of soldering are used as claimed in claim 2, it is characterised in that:One lateral edges of the cylinder manifold
Extend to form installation portion to perpendicular to the direction of the substrate, and the installation portion be resisted against the fixed plate one of them
On one side, the cylinder manifold is set to pre-fix in the second end face of the fixed plate.
4. the battery modules of soldering are used as claimed in claim 1, it is characterised in that:The second end face of the fixed plate
Some fixed blocks are provided with, each fixed block is located between adjacent through hole and the fixed block is extended on adjacent through hole.
5. the battery modules of soldering are used as claimed in claim 1, it is characterised in that:The cylinder manifold is rushed by metallic plate
It is pressed into and the substrate and the weld tabs is integrally formed for same material.
6. the battery modules of soldering are used as claimed in claim 5, it is characterised in that:The thickness of the substrate exists
0.15mm is between 5mm, and the thickness of the weld tabs is in 0.05mm between 5mm.
7. the battery modules of soldering are used as claimed in claim 1, it is characterised in that:The fixed plate is by insulating materials
It is made.
8. the battery modules of soldering are used as claimed in claim 1, it is characterised in that:The tin material is tin cream.
9. the battery modules of soldering are used as claimed in claim 1, it is characterised in that:The substrate and the weld tabs by
Different metal materials are made, and the weld tabs is welded on the substrate by welding manner.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2016106241532 | 2016-08-02 | ||
CN201610624153.2A CN106001821A (en) | 2016-08-02 | 2016-08-02 | Battery PACK soldering welding process |
Publications (1)
Publication Number | Publication Date |
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CN207021332U true CN207021332U (en) | 2018-02-16 |
Family
ID=57133816
Family Applications (6)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610624153.2A Pending CN106001821A (en) | 2016-08-02 | 2016-08-02 | Battery PACK soldering welding process |
CN201720964949.2U Expired - Fee Related CN207021332U (en) | 2016-08-02 | 2017-08-01 | Using the battery modules of soldering |
CN201710648944.3A Pending CN107262866A (en) | 2016-08-02 | 2017-08-01 | The welder of battery modules |
CN201710648460.9A Pending CN107464909A (en) | 2016-08-02 | 2017-08-01 | The welding method of battery modules |
CN201710648928.4A Pending CN107363355A (en) | 2016-08-02 | 2017-08-01 | The welding method of battery modules |
CN201720953107.7U Expired - Fee Related CN206961919U (en) | 2016-08-02 | 2017-08-01 | Using the battery modules of soldering |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
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CN201610624153.2A Pending CN106001821A (en) | 2016-08-02 | 2016-08-02 | Battery PACK soldering welding process |
Family Applications After (4)
Application Number | Title | Priority Date | Filing Date |
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CN201710648944.3A Pending CN107262866A (en) | 2016-08-02 | 2017-08-01 | The welder of battery modules |
CN201710648460.9A Pending CN107464909A (en) | 2016-08-02 | 2017-08-01 | The welding method of battery modules |
CN201710648928.4A Pending CN107363355A (en) | 2016-08-02 | 2017-08-01 | The welding method of battery modules |
CN201720953107.7U Expired - Fee Related CN206961919U (en) | 2016-08-02 | 2017-08-01 | Using the battery modules of soldering |
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CN (6) | CN106001821A (en) |
Cited By (1)
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TWI758907B (en) * | 2020-10-16 | 2022-03-21 | 財團法人工業技術研究院 | Carrying fixture |
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2016
- 2016-08-02 CN CN201610624153.2A patent/CN106001821A/en active Pending
-
2017
- 2017-08-01 CN CN201720964949.2U patent/CN207021332U/en not_active Expired - Fee Related
- 2017-08-01 CN CN201710648944.3A patent/CN107262866A/en active Pending
- 2017-08-01 CN CN201710648460.9A patent/CN107464909A/en active Pending
- 2017-08-01 CN CN201710648928.4A patent/CN107363355A/en active Pending
- 2017-08-01 CN CN201720953107.7U patent/CN206961919U/en not_active Expired - Fee Related
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TWI758907B (en) * | 2020-10-16 | 2022-03-21 | 財團法人工業技術研究院 | Carrying fixture |
Also Published As
Publication number | Publication date |
---|---|
CN107464909A (en) | 2017-12-12 |
CN106001821A (en) | 2016-10-12 |
CN107262866A (en) | 2017-10-20 |
CN107363355A (en) | 2017-11-21 |
CN206961919U (en) | 2018-02-02 |
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