CN206998505U - A kind of arc stone machining equipment of universal rotational - Google Patents

A kind of arc stone machining equipment of universal rotational Download PDF

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Publication number
CN206998505U
CN206998505U CN201720656753.7U CN201720656753U CN206998505U CN 206998505 U CN206998505 U CN 206998505U CN 201720656753 U CN201720656753 U CN 201720656753U CN 206998505 U CN206998505 U CN 206998505U
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universal
arm
workpiece
processed
processing
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陈锡奎
陈慧聪
陈晓聪
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QUANZHOU JIANENG MACHINERY MANUFACTURING CO LTD
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QUANZHOU JIANENG MACHINERY MANUFACTURING CO LTD
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Abstract

The utility model discloses a kind of arc stone machining equipment of universal rotational, including pedestal, workbench, and realize the frame being processed to workpiece, frame includes crossbeam arm and thimble structure, and it is erected on the support arm on pedestal, crossbeam arm is slidably connected on support arm by the first sliding sleeve, support arm is provided with first longitudinal direction power set, first sliding sleeve is provided with lateral dynamics device, and universal rotary table and universal rotational drive device, the universal rotary table are provided with workpiece body and work pieces process drive device.The utility model upper and lower can be lifted with left and right translation to realize to knife by first longitudinal direction power set and lateral dynamics device, workpiece body is corresponded into position to be processed, provided with universal rotary table and universal rotational drive device, workpiece body can realize universal rotational, and then the angle that can adjust its processing such as is polished or cut to corresponding stone material at the operation.

Description

一种万向转动的弧形石材加工设备A curved stone processing equipment with universal rotation

技术领域technical field

本实用新型涉及一种石材加工设备,特别是涉及一种弧形石材磨机。The utility model relates to a stone processing equipment, in particular to an arc-shaped stone mill.

背景技术Background technique

在石材加工领域,常见的石材加工设备有:平面板材的加工设备和回转体加工一体机,回转体加工一体机一般用于栏杆等立柱状的石材加工。而对于弧形石材的加工设备则较为少见。目前,很多弧形石材都是通过人工打磨完成。这样,弧形石材的加工效率低。In the field of stone processing, common stone processing equipment includes: flat plate processing equipment and rotary body processing integrated machines, and rotary body processing integrated machines are generally used for column-shaped stone processing such as railings. The processing equipment for curved stone is relatively rare. At present, many curved stones are finished by manual grinding. Like this, the processing efficiency of curved stone material is low.

专利号为“CN201620083868.7”,专利名称为“新型石材线条机”的专利公开了一种可加工圆弧石材的新型石材线条机,该线条机通过工作台采用圆弧形,使得本线条机可以对圆弧石材进行线条加工,但是该线条机仅能加工线条状的圆弧石材,无法对圆桌面或者碗状石材等石材进行打磨。The patent number is "CN201620083868.7", and the patent title is "New Stone Line Machine" discloses a new type of stone line machine that can process arc stone. It is possible to process arc stones, but this line machine can only process arc stones in lines, and cannot polish stones such as round tabletops or bowl-shaped stones.

有鉴于此,本案发明人对上述问题进行深入研究,遂有本案的产生。In view of this, the inventor of this case conducted in-depth research on the above-mentioned problem, and then this case was produced.

实用新型内容Utility model content

本实用新型的目的在于提供一种可加工弧形线条,或者圆盘状、碗状或柱状等石材的弧形边缘的万向转动的弧形石材加工设备,以调整其工件加工机构的角度对相应石材进行打磨或者切削等操作。The purpose of this utility model is to provide an arc-shaped stone processing equipment that can process arc-shaped lines, or the arc-shaped edges of disc-shaped, bowl-shaped or column-shaped stones can be rotated in all directions, so as to adjust the angle of the workpiece processing mechanism. The corresponding stone is polished or cut.

为了达成上述目的,本实用新型的技术方案是:In order to achieve the above object, the technical solution of the utility model is:

一种万向转动的弧形石材加工设备,包括基座,供放置待加工工件的工作台,以及实现对工件进行加工的机架,所述机架包括横梁臂和连接有顶针的顶针结构,以及立设于所述基座上的支撑臂,所述横梁臂通过第一滑套滑动连接于所述支撑臂上,所述顶针结构固定连接于所述支撑臂上,所述支撑臂上设有驱动所述第一滑套上、下升降滑动的第一纵向动力装置,A universally rotatable arc-shaped stone processing equipment includes a base, a workbench for placing workpieces to be processed, and a frame for processing the workpieces. The frame includes a beam arm and a thimble structure connected with thimbles, and a support arm erected on the base, the beam arm is slidably connected to the support arm through the first sliding sleeve, the thimble structure is fixedly connected to the support arm, and the support arm is provided with There is a first longitudinal power device that drives the first sliding sleeve to lift and slide up and down,

所述第一滑套上设有驱动所述横梁臂左、右平移滑动的横向动力装置,所述横梁臂上设有万向转盘及万向转动驱动装置,该万向转盘上设有工件加工机构及工件加工驱动装置。The first sliding sleeve is provided with a transverse power device that drives the left and right translational sliding of the beam arm. The beam arm is provided with a universal turntable and a universal rotation drive device. The universal turntable is equipped with a workpiece processing machine. Mechanism and workpiece processing driving device.

所述万向转盘通过转轴可转动固定于横梁臂上,所述万向转动驱动装置采用电机驱动装置,包括传动连接的转向电机和传动机构。The universal turntable is rotatably fixed on the beam arm through a rotating shaft, and the universal rotation driving device adopts a motor driving device, including a steering motor and a transmission mechanism connected by transmission.

所述万向转盘通过转轴可转动固定于横梁臂上,该转轴固定于所述万向转盘的中间位置,所述万向转盘的传动机构为伞齿轮传动机构,所述伞齿轮传动机构包括相啮合的主动伞齿轮和从动伞齿轮,该主动伞齿轮套固在所述转向电机的输出轴上,所述从动伞齿轮套固在所述转轴的端部,所述主动伞齿轮和从动伞齿轮之间进行啮合传动。The universal turntable is rotatably fixed on the beam arm through a rotating shaft, and the rotating shaft is fixed at the middle position of the universal turntable. The transmission mechanism of the universal turntable is a bevel gear transmission mechanism, and the bevel gear transmission mechanism includes a corresponding Engaged driving bevel gear and driven bevel gear, the driving bevel gear is fixed on the output shaft of the steering motor, the driven bevel gear is fixed on the end of the rotating shaft, the driving bevel gear and the driven bevel gear are fixed on the output shaft of the steering motor. Engage transmission between bevel gears.

还包括控制器,所述第一纵向动力装置、所述横向动力装置、所述万向转动驱动装置和所述工件加工驱动装置相应的控制端连接于该控制器的对应输出端。It also includes a controller, the corresponding control ends of the first longitudinal power device, the transverse power device, the universal rotation drive device and the workpiece processing drive device are connected to the corresponding output ends of the controller.

所述工作台上设有用于固定待加工工件的复数个契块。A plurality of wedges for fixing workpieces to be processed are arranged on the workbench.

所述工作台包括工作台主体和用于放置待加工工件的支承板,所述支承板设于所述工作台主体的上方,所述支承板通过转轴可转动连接于所述工作台主体,所述工作台主体上安装有控制所述支承板转动的支承板转动驱动装置。The workbench includes a workbench main body and a support plate for placing workpieces to be processed, the support plate is arranged above the workbench main body, and the support plate is rotatably connected to the workbench main body through a rotating shaft. The main body of the workbench is equipped with a supporting plate rotation driving device that controls the rotation of the supporting plate.

采用上述技术方案后,本实用新型万向转动的弧形石材加工设备,具有以下有益效果:After adopting the above-mentioned technical scheme, the arc-shaped stone processing equipment with universal rotation of the utility model has the following beneficial effects:

一、设有万向转盘及万向转动驱动装置,使得固定于其上的工件加工机构可实现万向转动,进而可调整其加工的角度,不仅可以对弧形线条石材、圆桌面、碗状石材,石磨等不同石材进行打磨或者切削等操作,还可一机多用,如在同一件石材的切削完成后可适当调整角度等进行后续的打磨等,使得加工的连贯性更好,非常方便实用。1. It is equipped with a universal turntable and a universal rotation drive device, so that the workpiece processing mechanism fixed on it can realize universal rotation, and then adjust its processing angle, not only for arc-shaped stone, round table, bowl-shaped Stone, stone grinding and other different stones are used for grinding or cutting operations, and one machine can be used for multiple purposes. For example, after the cutting of the same stone, the angle can be adjusted appropriately for subsequent grinding, etc., which makes the processing more consistent and very convenient. practical.

二、设有顶针或者契块,便于对待加工工件进行固定,同时设置第一纵向动力装置和横向动力装置可上、下升降和左、右平移而实现对刀,将工件加工机构对应于待加工部位,在驱动装置的作用下,可进行打磨等操作,相比于传统人工打磨或者线条机加工等方式,本实用新型可实现自动化打磨,且其适用范围广,可用于加工弧形线条石材、圆桌面、碗状石材,石磨等石材。2. There is a thimble or a wedge block, which is convenient for fixing the workpiece to be processed. At the same time, the first longitudinal power device and the horizontal power device can be set up and down, and left and right translation to realize tool setting, and the workpiece processing mechanism corresponds to the workpiece to be processed. Under the action of the drive device, operations such as grinding can be performed. Compared with traditional manual grinding or line machining, the utility model can realize automatic grinding, and has a wide range of applications, and can be used for processing curved line stone, Round tabletop, bowl-shaped stone, stone mill and other stone materials.

三、顶针通过第二滑套可实现上、下升降滑动,顶针通过第二滑套的转动轴承可实现转动,进而调整顶针与待加工工件的固定位置。3. The thimble can realize up and down lifting and sliding through the second sliding sleeve, and the thimble can realize rotation through the rotating bearing of the second sliding sleeve, and then adjust the fixed position of the thimble and the workpiece to be processed.

附图说明Description of drawings

图1为本实用新型打磨圆弧环体的结构示意图;Fig. 1 is the structural representation of grinding circular arc ring body of the utility model;

图2为本实用新型打磨圆桌面的结构示意图;Fig. 2 is the structural representation of the utility model polishing round desktop;

图3为本实用新型打磨碗状石材的边缘的结构示意图;Fig. 3 is the structural representation of the edge of the utility model grinding bowl-shaped stone;

图4为本实用新型切削柱状水磨的结构示意图;Fig. 4 is the structural representation of the utility model cutting cylindrical water mill;

图5为本实用新型中伞齿轮传动机构的结构示意图;Fig. 5 is the structural representation of bevel gear transmission mechanism in the utility model;

图6为本实用新型中蜗轮蜗杆传动机构的结构示意图;Fig. 6 is the structural representation of the worm gear transmission mechanism in the utility model;

图7为本实用新型中加工臂与工作头的连接结构示意图。Fig. 7 is a schematic diagram of the connection structure between the processing arm and the working head in the present invention.

图中:圆弧环体-a; 碗体-b;In the figure: arc ring body-a; bowl body-b;

圆桌面-c; 石磨-d;round table top-c; stone mill-d;

工作台-1; 工作台主体-11;Workbench-1; Workbench main body-11;

支承板-12; 第一契块-121;Support plate-12; First wedge-121;

第二契块-122; 电机-131;The second block-122; Motor-131;

齿轮传动机构-132; 转轴-133;Gear transmission mechanism-132; Rotating shaft-133;

机架-2; 支撑臂-21;Rack-2; Support arm-21;

第一纵向导轨-211; 横梁臂-22;First longitudinal guide rail - 211; Cross beam arm - 22;

顶针结构-23; 第二滑套-231;Thimble structure-23; Second sliding sleeve-231;

连接杆-232; 顶针支撑杆-233;Connecting rod-232; Thimble support rod-233;

转动臂-234; 第一滑套-24;Rotating arm-234; The first sliding sleeve-24;

第一纵向动力装置-25; 基座-3;First longitudinal power unit - 25; Base - 3;

顶针-4; 顶针主体-41;Thimble-4; Thimble body-41;

顶触部-42; 工件加工机构-5;Top contact part-42; workpiece processing mechanism-5;

主轴箱-51; 加工臂-52;Spindle box-51; Processing arm-52;

工作头-53; 安装孔-531;Working head-53; Mounting hole-531;

安装部-54; 电机驱动装置-55;Installation part-54; Motor drive device-55;

工作电机-551; 同步轮传动机构-552;Working motor-551; Synchronous wheel transmission mechanism-552;

万向转盘-61; 万向转动驱动装置-62;Universal turntable-61; Universal rotation driving device-62;

转向电机-621; 伞齿轮传动机构-622;Steering motor-621; Bevel gear transmission mechanism-622;

主动伞齿轮-6221; 从动伞齿轮-6222;Driving bevel gear-6221; Driven bevel gear-6222;

蜗轮蜗杆传动机构-623; 蜗轮-6231;Worm gear-623; Worm gear-6231;

蜗杆-6232; 转轴-63;Worm-6232; Shaft-63;

仿形控制件-71; 仿形模板72.Profiling control part-71; Profiling template 72.

具体实施方式detailed description

为了进一步解释本实用新型的技术方案,下面通过具体实施例来对本实用新型进行详细阐述。In order to further explain the technical solution of the utility model, the utility model is described in detail through specific examples below.

实施例一Embodiment one

一种万向转动的弧形石材加工设备,如图1-图6所示,包括基座3,供放置待加工工件的工作台1,以及实现对工件进行打磨或切削等加工操作的机架2。工作台1和机架2相对立设于基座3的两端部的位置,并分别固定于基座3上。A universally rotating arc-shaped stone processing equipment, as shown in Figures 1-6, includes a base 3, a workbench 1 for placing workpieces to be processed, and a frame for grinding or cutting workpieces. 2. The workbench 1 and the machine frame 2 are vertically arranged at opposite ends of the base 3 and are respectively fixed on the base 3 .

工作台1包括工作台主体11和支承板12,支承板12设于工作台主体11的上方,用于放置待加工工件。支承板12通过转轴133可转动连接于工作台主体11。转轴133的上端部固定于支承板12上,转轴133的下端部通过轴承安装在工作台主体11上,且转轴133的下端部处于工作台主体11内。The workbench 1 includes a workbench main body 11 and a support plate 12, and the support plate 12 is arranged above the workbench main body 11 for placing workpieces to be processed. The support plate 12 is rotatably connected to the workbench main body 11 through the rotating shaft 133 . The upper end of the rotating shaft 133 is fixed on the support plate 12 , the lower end of the rotating shaft 133 is installed on the workbench main body 11 through bearings, and the lower end of the rotating shaft 133 is in the workbench main body 11 .

工作台主体11上安装有控制支承板12转动的支承板转动驱动装置,此支承板转动驱动装置为电机驱动装置,该电机驱动装置包括电机131和齿轮传动机构132。电机131固定在工作台主体11内,且电机131竖直设置,使得输出轴朝上设置,同时,电机131处于转轴133的下端部的旁侧,电机131的输出轴与转轴133的下端部通过齿轮传动机构131传动连接。齿轮传动机构131包括主动齿轮、从动齿轮和传动链条,该主动齿轮套固在电机131的输出轴上,从动齿轮套固在转轴133的下端部外,传动链条绕设在主动齿轮和从动齿轮上。电机131工作时,电机131带动主动齿轮转动,主动齿轮的转动经传动链条带动从动齿轮转动,从动齿轮的转动带动转轴133转动,转轴133转动使得支承板12转动,进而带动固定于支承板12上的待加工工件的转动。本实用新型中,驱动支承板12转动的方式并非就上述电动机131与齿轮传动机构132的配合方式,其能够被任何驱动部件旋转的旋转驱动装置替代。该电机驱动装置为机械传动领域较为常见的技术,在此不再详述,其他方式的电机驱动装置也可替换齿轮传动的电机驱动装置。The main body 11 of the workbench is equipped with a supporting plate rotation driving device to control the rotation of the supporting plate 12 , the supporting plate rotating driving device is a motor driving device, and the motor driving device includes a motor 131 and a gear transmission mechanism 132 . The motor 131 is fixed in the workbench main body 11, and the motor 131 is vertically arranged so that the output shaft is arranged upwards. The gear transmission mechanism 131 is in transmission connection. The gear transmission mechanism 131 comprises a driving gear, a driven gear and a transmission chain, the driving gear is sleeved on the output shaft of the motor 131, the driven gear is sleeved outside the lower end of the rotating shaft 133, and the transmission chain is wound around the driving gear and the driven gear. on the moving gear. When the motor 131 works, the motor 131 drives the driving gear to rotate. The rotation of the driving gear drives the driven gear to rotate through the transmission chain. 12 on the rotation of the workpiece to be processed. In the present invention, the way of driving the support plate 12 to rotate is not the way of cooperation between the above-mentioned motor 131 and the gear transmission mechanism 132 , it can be replaced by any rotating drive device that drives the rotation of the components. The motor drive device is a relatively common technology in the field of mechanical transmission, and will not be described in detail here. Other types of motor drive devices can also replace the gear-driven motor drive device.

以图1所示的方位为参考方位,机架2包括立设于基座3上支撑臂21,垂直滑动连接于支撑臂21上的横梁臂22,以及固定连接于支撑臂21的顶部的顶针结构23。横梁臂22通过第一滑套24滑动连接于支撑臂21上。支撑臂21沿其轴向设有第一纵向导轨211,横梁臂22沿其轴向设有横向导轨,以第一滑套24靠近支撑臂21的一侧为内侧,背离内侧的一侧为外侧,第一滑套24的内侧壁设有与支撑臂21的第一纵向导轨211相配合滑动连接的第一纵向导槽,第一滑套24的外侧壁设有与横梁臂22的横向导轨相配合滑动连接的横向导槽。这样,第一滑套24通过第一纵向导轨211与第一纵向导槽的配合可滑动套设于支撑臂21上,且第一滑套24相对支撑臂21进行上、下升降滑动,第一滑套24和横梁臂22通过相适配的横向导轨与横向导槽形成滑动连接,且横梁臂22可相对第一滑套24进行左、右平移滑动。Taking the orientation shown in Figure 1 as a reference orientation, the frame 2 includes a support arm 21 erected on the base 3, a beam arm 22 vertically slidably connected to the support arm 21, and a thimble fixedly connected to the top of the support arm 21 Structure 23. The beam arm 22 is slidably connected to the support arm 21 through the first sliding sleeve 24 . The support arm 21 is provided with a first longitudinal guide rail 211 along its axial direction, and the beam arm 22 is provided with a transverse guide rail along its axial direction. The side of the first sliding sleeve 24 close to the support arm 21 is the inner side, and the side away from the inner side is the outer side. The inner side wall of the first sliding sleeve 24 is provided with a first longitudinal guide groove that is slidably connected with the first longitudinal guide rail 211 of the support arm 21, and the outer wall of the first sliding sleeve 24 is provided with a first longitudinal guide groove corresponding to the transverse guide rail of the beam arm 22. Compatible with lateral guides for sliding connections. In this way, the first sliding sleeve 24 can be slidably sleeved on the support arm 21 through the cooperation of the first longitudinal guide rail 211 and the first longitudinal guide groove, and the first sliding sleeve 24 moves up and down relative to the support arm 21. The sliding sleeve 24 and the crossbeam arm 22 are slidably connected to the transverse guide groove through a suitable transverse guide rail, and the crossbeam arm 22 can slide left and right relative to the first sliding sleeve 24 .

支撑臂21上还设有用于驱动第一滑套24上、下升降滑动的第一纵向动力装置25。第一纵向动力装置采用电机驱动及丝杆传动装置,包括升降电机、升降丝杆和升降螺母,升降电机设于支撑臂21的上部,升降电机的输出轴传动连接有减速齿轮,减速齿轮后传动连接于该升降丝杆,进而带动与之传动连接做轴向运行的此升降螺母,此升降螺母与第一滑套24固定在一起,进而驱动第一滑套24相对支撑臂21进行上、下升降滑动。The support arm 21 is also provided with a first longitudinal power device 25 for driving the first sliding sleeve 24 to move up and down. The first longitudinal power device adopts a motor drive and a screw drive device, including a lifting motor, a lifting screw and a lifting nut. The lifting motor is arranged on the top of the support arm 21, and the output shaft of the lifting motor is connected to a reduction gear. It is connected to the lifting screw, and then drives the lifting nut that is driven and connected with it to move axially. The lifting nut is fixed with the first sliding sleeve 24, and then drives the first sliding sleeve 24 to move up and down relative to the support arm 21. Lift and slide.

横梁臂22可相对于第一滑套24即支撑臂21的左侧或者右侧进行左、右平移滑动。第一滑套24上设有用于驱动横梁臂22左、右平移滑动的横向动力装置(图中未示出)。横向动力装置包括平移电机、平移丝杆和平移螺母,平移电机设于第一滑套24上,平移丝杆连接于平移电机的输出轴,平移丝杠与平移螺母相适配,进而带动与之传动连接的平移螺母,平移螺母与横梁臂22固定在一起,进而驱动横梁臂22相对第一滑套24进行左、右平移滑动。The crossbeam arm 22 can perform left and right translational sliding relative to the first sliding sleeve 24 , that is, the left side or the right side of the support arm 21 . The first sliding sleeve 24 is provided with a lateral power device (not shown in the figure) for driving the beam arm 22 to translate and slide left and right. The horizontal power unit comprises a translation motor, a translation screw and a translation nut. The translation motor is arranged on the first sliding sleeve 24, and the translation screw is connected to the output shaft of the translation motor. The translating nut connected by transmission is fixed together with the beam arm 22 , and then drives the beam arm 22 to perform left and right translational sliding relative to the first sliding sleeve 24 .

顶针结构23包括连接杆232、顶针支撑杆233和带有转动臂234的第二滑套231,该顶针支撑杆233与该连接杆232的一端部固定垂直连接在一起,该连接杆232的另一端部与支撑臂21固定垂直连接在一起,进而该顶针支撑杆233与支撑臂21相平行设置。同时,第二滑套231通过横向固定于第二滑套231的转动臂234安装有顶针4。The thimble structure 23 includes a connecting rod 232, a thimble supporting rod 233 and a second sliding sleeve 231 with a rotating arm 234. The thimble supporting rod 233 is fixed and vertically connected to one end of the connecting rod 232. The other end of the connecting rod 232 One end is fixed and vertically connected with the support arm 21 , and the thimble support rod 233 is arranged parallel to the support arm 21 . At the same time, the second sliding sleeve 231 is installed with the thimble 4 through the rotating arm 234 fixed to the second sliding sleeve 231 transversely.

顶针4包括顶针主体41和顶触部42,顶针主体41和顶触部42通过螺栓螺母等结构可拆连接在一起。或者二者为一体式成型结构。顶触部42用于与待加工工件相顶触,且将待加工工件固定于支承板12上,防止待加工工件在加工的时候发生窜动等,增强加工操作的安全性。为了适应不同待加工工件的形状等,顶触部42可设置为锥尖状或者压板状,锥尖状的顶触部42可将圆盘状、碗状或柱状等石材的顶压于支承板12,顶触部42作用于石材的中间位置。锥尖状的顶触部42不影响待加工工件的旋转,特别适用于圆盘状、碗状或柱状等石材进行高速旋转打磨加工等。压板状的顶触部42可将圆盘状、碗状或柱状等石材的固定顶压于支承板12上,适用于圆弧线条、圆盘状、碗状或柱状等石材的切削加工等,同时,压板状的顶触部42与待加工工件的接触面与待加工工件与压板状的顶触部42的形状相匹配,可以为曲面或者平面等。本实用新型中,圆盘状的石材可以为圆桌面等,柱状的石材可以为石磨等。The thimble 4 includes a thimble main body 41 and a top contact portion 42 , and the thimble main body 41 and the top contact portion 42 are detachably connected together by structures such as bolts and nuts. Or the two are integrally formed structures. The top contact part 42 is used to touch the workpiece to be processed, and fix the workpiece to be processed on the support plate 12, so as to prevent the workpiece from moving during processing, and enhance the safety of the processing operation. In order to adapt to the shape of different workpieces to be processed, etc., the top contact part 42 can be set in the shape of a cone or a pressure plate, and the top contact part 42 of the cone point can press the top of a disc-shaped, bowl-shaped or column-shaped stone on the support plate 12. The top contact part 42 acts on the middle position of the stone. The cone-shaped top contact portion 42 does not affect the rotation of the workpiece to be processed, and is especially suitable for high-speed rotary grinding of disc-shaped, bowl-shaped or column-shaped stone materials. The pressing plate-shaped top contact part 42 can press the fixed top of disc-shaped, bowl-shaped or column-shaped stones on the support plate 12, which is suitable for cutting and processing of arc-shaped, disc-shaped, bowl-shaped or column-shaped stones, etc. At the same time, the contact surface between the pressing plate-shaped top contact portion 42 and the workpiece to be processed matches the shape of the workpiece to be processed and the pressing plate-shaped top contact portion 42 , and may be a curved surface or a plane. In the utility model, the disc-shaped stone material can be a round table top, etc., and the columnar stone material can be a stone mill or the like.

支承板12呈圆盘状,支承板12沿其径向方向开设有八个等角度间隔设置的滑槽(图中未示出),分为四个结构相同的第一滑槽和四个结构相同的第二滑槽,且各第一滑槽与各第二滑槽相间设置。滑槽装配有契块,契块包括第一契块121和第二契块122。第一滑槽装配有第一契块121,第二滑槽装配有第二契块122,各第一契块121于其相应的第一滑槽内滑动,各第二契块122于其相应的第二滑槽内滑动。即各契块与各其相应的滑槽可活动装配在一起。第一契块121的沿纵向方向的厚度小于第二契块122,以适应不同的待加工石材,且保证契块的支撑顶压力。契块与待加工工件相顶触,并将待加工工件固定于支承板12上,防止待加工工件在加工的时候发生窜动等,增强加工操作的安全性。契块顶触的方式适用于弧形线条的曲面打磨加工或者圆弧环体的曲面打磨加工,契块顶触于待加工工件的外侧壁和/或内侧壁。同时,契块顶触的方式适用于碗状石材内外边缘的打磨加工等,契块顶触于待加工工件的外侧壁。本实用新型中,契块和相应滑槽的位置和数量以及契块的形状和大小可依据实际的需要进行适应性调整。此外,契块可包覆胶垫,胶垫具有一定弹性,便于调整顶触调整,并增加契块与待加工工件顶触的紧密性。The support plate 12 is disc-shaped, and the support plate 12 is provided with eight chutes (not shown) at equiangular intervals along its radial direction, which are divided into four first chutes and four structures with the same structure. The same second chute, and each first chute is arranged alternately with each second chute. The chute is equipped with wedges, and the wedges include a first wedge 121 and a second wedge 122 . The first chute is equipped with a first wedge 121, the second chute is equipped with a second wedge 122, and each first wedge 121 slides in its corresponding first chute, and each second wedge 122 slides in its corresponding slide in the second chute. That is, each wedge block and its corresponding chute can be movably assembled together. The thickness of the first wedge 121 along the longitudinal direction is smaller than that of the second wedge 122, so as to adapt to different stone materials to be processed and ensure the supporting pressure of the wedge. The wedge is in contact with the workpiece to be processed, and the workpiece to be processed is fixed on the support plate 12 to prevent the workpiece from moving during processing, and to enhance the safety of the processing operation. The way of the top contact of the wedge is suitable for the grinding of the curved surface of the arc line or the grinding of the curved surface of the arc ring, and the top of the wedge touches the outer wall and/or the inner wall of the workpiece to be processed. Simultaneously, the way of the top contact of the wedge is suitable for grinding the inner and outer edges of bowl-shaped stones, etc., and the top of the wedge touches the outer wall of the workpiece to be processed. In the utility model, the position and quantity of the wedge and the corresponding chute as well as the shape and size of the wedge can be adaptively adjusted according to actual needs. In addition, the block can be covered with a rubber pad, and the rubber pad has a certain degree of elasticity, which is convenient for adjusting the top contact adjustment, and increases the tightness of the top contact between the block and the workpiece to be processed.

需要说明的是,为了加强顶压的稳定性保证设备使用的安全性,可同时结合顶针4和契块与滑槽的配合同时对待加工工件进行固定。It should be noted that, in order to enhance the stability of the top pressure and ensure the safety of the equipment, the workpiece to be processed can be fixed simultaneously by combining the thimble 4 and the cooperation between the wedge and the chute.

支承板12上对应于各滑槽分别设有驱动相应契块于其相应滑槽内滑动的驱动装置,各驱动装置传动连接于相应的契块,此驱动装置可采用常见的电机驱动,或者气缸驱动装置,以及螺杆螺母传动机构、蜗轮蜗杆传动机构或者齿轮链条传动机构等,在此不予详述。需要说明的是,除了本实用新型滑槽与契块的驱动方式除了采用上述电机或者气缸的驱动装置外,还可以采用人工推动的方式。Corresponding to each chute, the support plate 12 is respectively provided with a driving device that drives the corresponding wedge to slide in its corresponding chute. Each driving device is connected to the corresponding wedge. The driving device, as well as the screw and nut transmission mechanism, the worm gear transmission mechanism or the gear chain transmission mechanism, etc. will not be described in detail here. It should be noted that, in addition to the driving means of the chute and the wedge of the present invention, in addition to the driving device of the above-mentioned motor or cylinder, a manual driving mode can also be used.

顶针支撑杆233沿其轴向方向设有第二纵向导轨,第二滑套231与此第二纵向导轨相对应的位置开设有第二纵向导槽。第二滑套231通过第二纵向导轨与第二纵向导槽的配合可滑动套设于顶针支撑杆233上,且第二滑套231相对顶针支撑杆233进行上、下升降滑动。The thimble support rod 233 is provided with a second longitudinal guide rail along its axial direction, and the second sliding sleeve 231 is provided with a second longitudinal guide groove at a position corresponding to the second longitudinal guide rail. The second sliding sleeve 231 is slidably sleeved on the thimble support rod 233 through the cooperation of the second longitudinal guide rail and the second longitudinal guide groove, and the second sliding sleeve 231 moves up and down relative to the thimble support rod 233 .

顶针支撑杆233上还设有用于驱动第二滑套231上、下升降滑动的第二纵向动力装置(图中未示出),该第二纵向动力装置采用前述电机驱动及丝杆传动装置,包括升降电机、升降丝杆和升降螺母,升降电机设于顶针支撑杆233的上部,升降电机的输出轴传动连接有减速齿轮,减速齿轮传动连接于该升降丝杆,进而带动与之传动连接做轴向运行的此升降螺母,此升降螺母与第二滑套24通过固定在一起,进而驱动第二滑套24相对顶针支撑杆233进行上、下升降滑动。The thimble support rod 233 is also provided with a second longitudinal power device (not shown in the figure) for driving the second sliding sleeve 231 to lift and slide up and down. The second longitudinal power device adopts the aforementioned motor drive and screw drive device, It includes a lifting motor, a lifting screw and a lifting nut. The lifting motor is arranged on the top of the thimble support rod 233. The output shaft of the lifting motor is connected to a reduction gear. The lifting nut running axially, the lifting nut and the second sliding sleeve 24 are fixed together, and then drive the second sliding sleeve 24 to move up and down relative to the thimble support rod 233 .

进一步地,第二滑套24通过转动轴承固定于顶针支撑杆233上,这样,可通过手动方式摆动转动臂234进而调整顶针4的位置,使得顶针4相对该顶针支撑杆233进行转动适当角度,使得顶针4工作时的顶触部42相对于支承板12的中间位置或者其他方便顶触抓紧的位置。需要说明的是,本实用新型中,除了采用上述手动方式对顶针的转动调整外,还可采用常见的转动驱动装置,可以为电机驱动装置等。此外,本实用新型中,上述第一纵向动力装置、第二纵向动力装置和横向动力装置均为常规的驱动装置,除了采用上述电机驱动及丝杆传动装置外,还可采用气缸驱动装置等,只要能够驱动第二滑套231进行轴向滑动即可,此处不予详述,同时除了采用丝杆和螺母的传动机构外,还可采用蜗轮蜗杆等常见的传动机构等。Further, the second sliding sleeve 24 is fixed on the thimble support rod 233 through a rotating bearing, so that the position of the thimble 4 can be adjusted by manually swinging the rotation arm 234, so that the thimble 4 rotates at an appropriate angle relative to the thimble support rod 233, When the thimble 4 is working, the top contact portion 42 is at the middle position relative to the support plate 12 or other positions that are convenient for top contact and grasping. It should be noted that, in the present utility model, in addition to adopting the above-mentioned manual method to adjust the rotation of the thimble, a common rotation driving device, such as a motor driving device, can also be used. In addition, in the present utility model, the above-mentioned first longitudinal power device, second longitudinal power device and transverse power device are all conventional drive devices. In addition to the above-mentioned motor drive and screw drive device, cylinder drive devices can also be used. As long as the second sliding sleeve 231 can be driven to slide axially, it will not be described in detail here. In addition to the transmission mechanism of screw and nut, common transmission mechanisms such as worm gear and worm can also be used.

横梁臂22上增设有万向转盘61。万向转盘61上固定安装有工件加工机构5以及驱动工件加工5工作的电机驱动装置55。电机驱动装置55包括工作电机551和同步轮传动机构552。工作电机551的输出端设有主动带轮。万向转盘61通过转轴63可转动固定于横梁臂22上。转轴63固定于万向转盘61的中间位置。同时,横梁臂22上设有驱动万向转盘61进行转动的万向转动驱动装置62。万向转动驱动装置62采用电机驱动装置,包括转向电机621和伞齿轮传动机构622,伞齿轮传动传动机构622包括相啮合的主动伞齿轮6221和从动伞齿轮6222。主动伞齿轮6221套固在转向电机621的输出轴上,从动伞齿轮6222套固在转轴63的端部,主动伞齿轮6221和从动伞齿轮6222之间进行啮合传动,进而带动转轴63转动,而使万向转盘61发生转动。A universal turntable 61 is additionally provided on the beam arm 22 . A workpiece processing mechanism 5 and a motor drive device 55 for driving the workpiece processing 5 are fixedly mounted on the universal turntable 61 . The motor driving device 55 includes a working motor 551 and a synchronous wheel transmission mechanism 552 . The output end of the working motor 551 is provided with a driving pulley. The universal turntable 61 is rotatably fixed on the beam arm 22 through a rotating shaft 63 . The rotating shaft 63 is fixed at a middle position of the universal turntable 61 . Meanwhile, the beam arm 22 is provided with a universal rotation drive device 62 for driving the universal turntable 61 to rotate. The universal rotation driving device 62 adopts a motor driving device, including a steering motor 621 and a bevel gear transmission mechanism 622 , and the bevel gear transmission mechanism 622 includes a driving bevel gear 6221 and a driven bevel gear 6222 that are meshed. The driving bevel gear 6221 is set on the output shaft of the steering motor 621, and the driven bevel gear 6222 is set on the end of the rotating shaft 63, and the driving bevel gear 6221 and the driven bevel gear 6222 are meshed to drive, and then drive the rotating shaft 63 to rotate , so that the universal turntable 61 rotates.

工件加工机构5包括主轴箱51和用于安装工作头的加工臂52。加工臂52固定安装于主轴箱51的输出端,朝向待加工工件。并与主轴箱51电相连。需要说明的是,加工臂52的长短可根据实际需要进行适应性调整,加工臂52为可伸缩性,或者固定长度式。主轴箱51的输入端设置有从动带轮。主动带轮和从动带轮之间通过同步带进行传动连接,即同步带绕设在主动带轮和从动带轮上。工作电机551工作时,工作电机551带动主动带轮转动,主动带轮的转动经过同步带带动从动带轮转动,从动带轮的转动带动加工臂52转动,加工臂52上安装有工作头53,工作头53可以为磨具或者切削刀等,进而加工臂52的转动带动工作头53转动,从而进行打磨、切削或者抛光等操作。需要说明的是,工作电机551的输出端还可直接传动连接于主轴箱51的输入端。The workpiece processing mechanism 5 includes a headstock 51 and a processing arm 52 for installing a working head. The processing arm 52 is fixedly installed on the output end of the spindle box 51, facing the workpiece to be processed. And be electrically connected with main shaft box 51. It should be noted that the length of the processing arm 52 can be adaptively adjusted according to actual needs, and the processing arm 52 is scalable or fixed in length. The input end of the headstock 51 is provided with a driven pulley. The transmission connection between the driving pulley and the driven pulley is carried out through a synchronous belt, that is, the synchronous belt is wound on the driving pulley and the driven pulley. When the working motor 551 works, the working motor 551 drives the driving pulley to rotate, the rotation of the driving pulley drives the driven pulley to rotate through the synchronous belt, and the rotation of the driven pulley drives the processing arm 52 to rotate, and the processing arm 52 is equipped with a working head 53. The working head 53 can be a grinding tool or a cutting knife, and then the rotation of the processing arm 52 drives the working head 53 to rotate, thereby performing operations such as grinding, cutting or polishing. It should be noted that the output end of the working motor 551 can also be directly connected to the input end of the headstock 51 through transmission.

转向电机621工作时,转向电机621带动主动伞齿轮6221转动,主动伞齿轮6221的转动经啮合传动而带动从动伞齿轮6222转动,从动伞齿轮6222的转动带动从动齿轮6222转动,从动齿轮转动6222带动转轴63转动,转轴63转动使得万向转盘61发生转动,进而带动固定于万向转盘61上的工件加工机构5以及电机驱动装置55的整体转动,万向转盘61转动带动加工臂52转动,加工臂52上安装有工作头53,工作头53可以为磨具或者切削刀等,进而加工臂52的转动带动工作头53转动,从而进行打磨、切削或者抛光等操作。When the steering motor 621 works, the steering motor 621 drives the driving bevel gear 6221 to rotate, and the rotation of the driving bevel gear 6221 drives the driven bevel gear 6222 to rotate through meshing transmission, and the rotation of the driven bevel gear 6222 drives the driven gear 6222 to rotate, and the driven bevel gear 6222 rotates. The gear rotation 6222 drives the rotating shaft 63 to rotate, and the rotating shaft 63 rotates to make the universal turntable 61 rotate, and then drives the overall rotation of the workpiece processing mechanism 5 fixed on the universal turntable 61 and the motor drive device 55, and the rotation of the universal turntable 61 drives the processing arm 52 rotates, and the working head 53 is installed on the processing arm 52, and the working head 53 can be a grinding tool or a cutting knife, etc., and then the rotation of the processing arm 52 drives the working head 53 to rotate, thereby performing operations such as grinding, cutting or polishing.

本实用新型中,万向转动驱动装置62的传动,除了采用上述伞齿轮传动机构622外,还可采用如图6所示的蜗轮蜗杆传动机构623。同时,当工作头53为磨具时,工作头53的转动方向与固定放置于支承板12上的待加工工件的转动方向相反,这样可提高加工打磨或者抛光的加工效率。In the present utility model, the transmission of the universal rotation driving device 62, in addition to the above-mentioned bevel gear transmission mechanism 622, can also adopt a worm gear transmission mechanism 623 as shown in FIG. 6 . Simultaneously, when the working head 53 is a grinding tool, the rotating direction of the working head 53 is opposite to that of the workpiece to be processed fixedly placed on the support plate 12, which can improve the processing efficiency of grinding or polishing.

本实施例还包括控制器,控制器采用常见的PLC数控系统进行对本实用新型的加工设备运行进行控制,第一纵向动力装置25、横向动力装置、万向转动驱动装置62和电机驱动装置55相应的控制端连接于PLC数控系统的控制器的对应输出端。PLC数控系统在此不予详述。This embodiment also includes a controller. The controller adopts a common PLC numerical control system to control the operation of the processing equipment of the present utility model. The control terminal is connected to the corresponding output terminal of the controller of the PLC numerical control system. The PLC numerical control system will not be described in detail here.

作为第一种较佳的加工弧形线条或者圆弧环体的实施例,配合图1所示,现以加工圆弧环体a为例,工作头53与圆弧环体a的待加工形状相匹配。圆弧环体a的底部预留有供第一契块121顶压的夹紧段,该夹紧段设于圆弧环体a上靠近支承板12的端沿位置。该夹紧段沿纵向方向的厚度大于或等于第一契块121的厚度。As the embodiment of the first preferred processing arc line or arc ring body, as shown in Figure 1, now take the processing of arc ring body a as an example, the shape to be processed of the working head 53 and the arc ring body a match. The bottom of the arc ring body a is reserved with a clamping section for pressing against by the first wedge 121 , and the clamping section is set on the end edge of the arc ring body a close to the support plate 12 . The thickness of the clamping section along the longitudinal direction is greater than or equal to the thickness of the first wedge 121 .

要打磨时,将圆弧环体a放置于支承板12上,而后四个第一契块121对应顶压于圆弧环体a的四个不同方向,并同时顶触于第一契块121的外侧壁,这样,圆弧环体a被固定于支承板12上,为了加强固定的稳定性,还可于第一契块121相应的第一滑槽内增加设置与第一契块121背向设置的第三契块,这样,圆弧环体a夹固于第一契块121和第三契块之间,即完成待加工工件即圆弧环体a的固定。When grinding, the arc ring body a is placed on the support plate 12, and then the four first wedges 121 are pressed against the four different directions of the arc ring body a, and simultaneously touch the first wedges 121 In this way, the circular arc ring body a is fixed on the support plate 12. In order to strengthen the stability of the fixation, it is also possible to increase the setting on the back of the first wedge block 121 in the corresponding first chute of the first wedge block 121. To the third wedge set, in this way, the arc ring body a is clamped between the first wedge block 121 and the third wedge block, that is, the fixing of the workpiece to be processed, that is, the arc ring body a is completed.

进一步的,通过横向动力装置驱动固定于横梁臂22上的工件加工机构5的进行左、右平移,使得其工作头53位于圆弧环体a的上方,并对应于圆弧环体a的侧边缘的任意位置,然后再利用第一纵向动力装置25,使的工件加工机构5发生上、下升降,使得工作头53与圆弧环体a的上部外侧表面、上表面和上部内侧表面进行打磨操作。Further, the workpiece processing mechanism 5 fixed on the beam arm 22 is driven by the transverse power device to perform left and right translation, so that the working head 53 is located above the arc ring body a and corresponds to the side of the arc ring body a. Any position on the edge, and then utilize the first longitudinal power device 25 to make the workpiece processing mechanism 5 go up and down, so that the working head 53 and the upper outer surface, upper surface and upper inner surface of the arc ring body a are polished operate.

然后驱动电机131工作而带动固定于支承板12上的圆弧环体a发生转动,同时驱动工作电机551工作而带动固定于加工臂52上的工作头53发生另一方向的转动。进而实现对圆弧环体a的自动打磨操作。由于工作头53与圆弧环体a的待加工形状相匹配,所以可通过选择不同形状的工作头53,将圆弧环体a加工成预加工的理想形状。Then the drive motor 131 works to drive the arc ring body a fixed on the support plate 12 to rotate, and drives the work motor 551 to work to drive the working head 53 fixed on the processing arm 52 to rotate in the other direction. And then realize the automatic grinding operation to the circular arc ring body a. Since the working head 53 matches the shape of the circular arc ring body a to be processed, the circular arc ring body a can be processed into a pre-processed ideal shape by selecting a different shape of the working head 53 .

作为第二种较佳的加工碗状的石材的内边缘或者外边缘的实施例,配合图3所示,现以加工碗体b的外边缘为例,工作头53与碗体b的待加工形状相匹配。碗体b的外侧面呈曲面,即非平面状。要打磨时,碗体b放置于支承板12上,碗体b对应于底部周侧的外侧面与支承板12之间形成夹缝,为了使碗体b稳定的固定于支承板12上,而后将四个第二契块122对应顶压于碗体b的四个不同方向。且第二契块122的形状与上述夹缝的形状相匹配,第二契块122夹固于上述夹缝内。此外,第二契块122与待加工工件接触的部位包覆有胶垫,进而可增加第二契块122与碗体b的外侧壁之间顶触的紧密性。这样,碗体b被固定于支承板12上,即完成待加工工件即碗体b的固定。As the embodiment of the inner edge or the outer edge of the second preferred processing bowl-shaped stone material, as shown in Figure 3, now take the outer edge of the processing bowl b as an example, the working head 53 and the bowl b to be processed The shape matches. The outer surface of the bowl b is curved, that is, non-planar. When grinding, the bowl b is placed on the support plate 12, and a gap is formed between the outer surface of the bowl b corresponding to the peripheral side of the bottom and the support plate 12. In order to make the bowl b stably fixed on the support plate 12, the The four second wedges 122 correspond to four different directions pressing against the bowl b. And the shape of the second wedge 122 matches the shape of the above-mentioned crack, and the second wedge 122 is clamped in the above-mentioned crack. In addition, the portion of the second wedge 122 in contact with the workpiece to be processed is covered with a rubber pad, thereby increasing the contact tightness between the second wedge 122 and the outer wall of the bowl b. In this way, the bowl b is fixed on the support plate 12, that is, the fixing of the workpiece to be processed, namely the bowl b, is completed.

进一步的,通过横向动力装置驱动固定于横梁臂22上的工件加工机构5的进行左、右平移,使得其工作头53位于碗体b的上方,并对应于碗体b的侧边缘的任意位置,然后再利用第一纵向动力装置25,使的工件加工机构5发生上、下升降,使得工作头53与碗体b能进行打磨操作。Further, the workpiece processing mechanism 5 fixed on the crossbeam arm 22 is driven to translate left and right by a transverse power device, so that its working head 53 is located above the bowl b and corresponds to any position of the side edge of the bowl b , and then utilize the first longitudinal power device 25 to make the workpiece processing mechanism 5 go up and down, so that the working head 53 and the bowl b can be polished.

然后驱动电机131工作而带动固定于支承板12上的碗体b发生转动,同时驱动工作电机551工作而带动固定于加工臂52上的工作头53发生另一方向的转动。进而实现对碗体b的外侧壁进行自动打磨操作。Then the driving motor 131 works and drives the bowl b fixed on the support plate 12 to rotate, and drives the working motor 551 to work and drives the working head 53 fixed on the processing arm 52 to rotate in the other direction. Furthermore, the automatic grinding operation of the outer wall of the bowl b is realized.

作为第三种较佳的加工圆盘状的石材的实施例,配合图2所示,现以加工圆桌面c的周沿为例,工作头53与圆桌面c的待加工形状相匹配。As a third preferred embodiment of processing a disc-shaped stone, as shown in FIG. 2 , now take processing the periphery of the round table c as an example, and the working head 53 matches the shape of the round table c to be processed.

要打磨时,将圆桌面c放置于支承板12上,摆动转动臂234进而调整顶针4的位置,使得顶针4位于固定于支承板12的圆桌面c的上方,且其顶触部42相对于支承板12的中间位置,即圆桌面c的中间位置。然后通过第二纵向动力装置驱动第二滑套231相对顶针支撑杆233进行上、下升降滑动,使得顶触部42顶压于圆桌面c的中间位置。When grinding, the round table top c is placed on the support plate 12, the swing arm 234 is adjusted to adjust the position of the thimble 4, so that the thimble 4 is positioned above the round table c fixed on the support plate 12, and its top contact portion 42 is relatively The middle position of the support plate 12, that is, the middle position of the round table c. Then, the second sliding sleeve 231 is driven by the second longitudinal power device to move up and down relative to the thimble support rod 233, so that the top contact portion 42 presses against the middle position of the round table c.

进一步的,通过横向动力装置驱动固定于横梁臂22上的工件加工机构5的进行左、右平移,使得其工作头53位于圆弧环体a的上方,并对应于圆弧环体a的侧边缘的任意位置,然后再利用第一纵向动力装置25,使的工件加工机构5发生上、下升降,使得工作头53与圆桌面c能进行打磨操作。Further, the workpiece processing mechanism 5 fixed on the beam arm 22 is driven by the transverse power device to perform left and right translation, so that the working head 53 is located above the arc ring body a and corresponds to the side of the arc ring body a. Any position on the edge, and then utilize the first longitudinal power device 25 to make the workpiece processing mechanism 5 go up and down, so that the working head 53 and the round table c can be polished.

然后驱动电机131工作而带动固定于支承板12上的圆桌面c发生转动,同时驱动工作电机551工作而带动固定于加工臂52上的工作头53发生另一方向的转动。进而实现对圆桌面c的自动打磨操作。由于工作头53与圆桌面c的待加工形状相匹配,所以可通过选择不同形状的工作头53,将圆桌面c的周沿加工成预加工的理想形状。Then the drive motor 131 works and drives the round table c fixed on the support plate 12 to rotate, and drives the work motor 551 to work and drives the working head 53 fixed on the processing arm 52 to rotate in the other direction. And then realize the automatic grinding operation to the round table top c. Since the working head 53 matches the shape to be processed of the round table c, the periphery of the round table c can be processed into a pre-processed ideal shape by selecting differently shaped working heads 53 .

作为第四种较佳的加工柱状的石材的实施例,现以打磨石磨d的周沿为例,石磨的固定采用顶针4,以及契块与滑槽的配合二者结合的固定方式。先用顶针4进行固定,然后再将契块夹固于石磨的外侧壁。将石磨固定后,进行对刀,即控制工作头53的左、右平移或者上、下升降滑动,使得工作头53与石磨能进行打磨操作。该实施例中,顶针4的固定方式,契块与滑槽的配合固定方式,以及对刀操作、打磨操作均与上述实施例的相应操作相同,在此不予累述。在实际操作过程中,若出现对刀等操作误差,还可重复相应操作步骤进行调整,直至符合相应石材加工的要求。As a fourth preferred embodiment of processing columnar stone, now take grinding the periphery of the stone mill d as an example, the stone mill is fixed using a combination of thimble 4 and the combination of the wedge and the chute. Fix it with the thimble 4 first, and then clamp the block on the outer wall of the stone mill. After the stone mill is fixed, perform tool setting, that is, control the left and right translation of the working head 53 or up and down lifting and sliding, so that the working head 53 and the stone mill can perform grinding operations. In this embodiment, the fixing method of the thimble 4, the matching and fixing method of the wedge and the chute, as well as the knife setting operation and the grinding operation are all the same as the corresponding operations of the above-mentioned embodiment, and will not be repeated here. In the actual operation process, if there is an operation error such as tool setting, the corresponding operation steps can be repeated to adjust until it meets the requirements of the corresponding stone processing.

作为第五种加工柱状的石材的实施例,配合图4所示,现以切削石磨d的水磨漕为例,工作头53采用切削刀。要切削时,石磨d的固定采用顶针4,以及契块与滑槽的配合二者结合的固定方式。先用顶针4进行固定,然后再将契块夹固于石磨d的外侧壁。将石磨d水平固定于支承板12后,进行对刀,通过万向转动驱动装置62驱动万向转盘61进行转动,使得工件加工机构5的轴向方向与待加工石材的轴向方向相垂直,即固定于加工臂52上的加工头53与待加工工件的待切削面相垂直,进一步的控制工作头53的左右平移或者上、下升降滑动,使得工作头53与石磨d能进行自动化的切削操作。进一步的,驱动工作电机551工作而带动固定于加工臂52上的工作头53转动,工作头53沿水平轴向方向旋转,并切削打磨水磨漕。As the fifth embodiment of processing columnar stone, as shown in FIG. 4 , the water mill groove for cutting the stone mill d is taken as an example, and the working head 53 adopts a cutting knife. When cutting, the fixing of the stone mill d adopts the thimble 4, and the fixing method that the cooperation of the wedge block and the chute combines. First fix it with the thimble 4, and then clamp the wedge block to the outer wall of the stone mill d. After the stone mill d is horizontally fixed on the support plate 12, perform tool setting, and drive the universal turntable 61 to rotate through the universal rotation drive device 62, so that the axial direction of the workpiece processing mechanism 5 is perpendicular to the axial direction of the stone to be processed , that is, the processing head 53 fixed on the processing arm 52 is perpendicular to the surface to be cut of the workpiece to be processed, and the left and right translation of the working head 53 or the up and down sliding of the working head 53 are further controlled, so that the working head 53 and the stone mill d can be automated. cutting operation. Further, the working motor 551 is driven to work to drive the working head 53 fixed on the processing arm 52 to rotate, the working head 53 rotates along the horizontal axial direction, and cuts and grinds the water grinding groove.

需要说明的是,本实用新型中,万向转盘61的驱动装置和传动机构还可采用其他常见的结构。如驱动装置还可采用气缸装置等,传动装置还可采用蜗轮蜗杆、链条链轮、同步带同步轮等传动机构,以蜗轮蜗杆传动机构623为例,包括相啮合的蜗轮6231和蜗杆6232。蜗杆6232固定于转向电机621的输出端,蜗轮6231固定于万向转盘61以驱动万向转盘61转动,实现对工件加工机构5的加工角度的调整。It should be noted that, in the present invention, the driving device and the transmission mechanism of the universal turntable 61 can also adopt other common structures. Also can adopt cylinder device etc. as driving device, transmission device also can adopt transmission mechanisms such as worm gear and worm, chain sprocket, synchronous belt synchronous wheel, take worm gear transmission mechanism 623 as example, comprise the worm gear 6231 and worm screw 6232 that mesh. The worm 6232 is fixed on the output end of the steering motor 621 , and the worm wheel 6231 is fixed on the universal turntable 61 to drive the universal turntable 61 to rotate, so as to realize the adjustment of the processing angle of the workpiece processing mechanism 5 .

本实用新型中,通过设置万向转盘61及其驱动装置万向转动驱动装置62,使得固定于万向转盘61上的工件加工机构5实现整体转动,进而调整工件加工机构5的工作头53工作角度,便于进行切削或者打磨等加工操作,且可适应多种形状的待加工的石材工件的加工。In the utility model, by setting the universal turntable 61 and its driving device universal rotation drive device 62, the workpiece processing mechanism 5 fixed on the universal turntable 61 can realize the overall rotation, and then adjust the working head 53 of the workpiece processing mechanism 5 to work. The angle is convenient for processing operations such as cutting or grinding, and it can be adapted to the processing of various shapes of stone workpieces to be processed.

实施例二Embodiment two

如图1-图6所示,本实施例与实施例一的区别在于:本实施例增设有红外仿形装置(图中未示出)。该红外仿形装置包括仿形控制件和控制器。横梁臂22的左侧端部设有模板轨道,此模板轨道上夹设有仿形模板,本实用新型中为石材模板,仿形模板72为弧形线条。该弧形线条的曲度与待加工工件的曲度相匹配。弧形线条水平设置或者竖直放置,弧形线条的弧形朝上弯曲或者朝下弯曲,本实施例优选为朝上弯曲。仿形控制件71采用红外发生接收器,仿形控制件71的输出端连接所述控制器对应的输入端。第一纵向动力装置25、横向动力装置、万向转动驱动装置62和电机驱动装置55相应的控制端连接于该控制器的对应输出端。并通过带有电光跟踪头的仿形控制件对此仿形模板进行仿形。控制器用于分析传输仿形模板的仿形信息,并控制工作头53对待加工工件进行仿形加工。万向转盘61的转动可以带动工作头53的万向转动,从而实现对曲面的加工。本实用新型中,红外仿形装置为常规的仿形装置,在此不予详述。通过红外仿形装置进行仿形加工的工件,加工精度高。As shown in Figures 1-6, the difference between this embodiment and Embodiment 1 is that this embodiment is additionally equipped with an infrared profiling device (not shown in the figure). The infrared profiling device includes a profiling control part and a controller. The left side end of beam arm 22 is provided with formwork track, and this formwork track is clamped with profiling formwork, is stone material formwork among the utility model, and profiling formwork 72 is arc lines. The curvature of the arc line matches the curvature of the workpiece to be processed. The arc-shaped lines are arranged horizontally or vertically, and the arc of the arc-shaped lines is bent upwards or downwards. In this embodiment, it is preferably bent upwards. The profiling control part 71 adopts an infrared receiver, and the output terminal of the profiling control part 71 is connected to the corresponding input terminal of the controller. The corresponding control ends of the first longitudinal power device 25 , the transverse power device, the universal rotation drive device 62 and the motor drive device 55 are connected to the corresponding output ends of the controller. And the profiling template is profiled through the profiling control part with the electro-optic tracking head. The controller is used for analyzing the profiling information of the transmitted profiling template, and controlling the working head 53 to perform profiling processing on the workpiece to be processed. The rotation of the universal turntable 61 can drive the universal rotation of the working head 53, thereby realizing the processing of the curved surface. In the present utility model, the infrared profiling device is a conventional profiling device, which will not be described in detail here. The workpiece processed by the infrared profiling device has high processing accuracy.

需要说明的是,本实用新型除了采用上述红外仿形装置外,还可采用视频分析仿形装置和人工输入加工部件数据的仿形装置。视频分析仿形根据视频截图、截取仿形模板的外形轮廓线,并通过该外形轮廓线进行仿形。It should be noted that, in addition to the above-mentioned infrared profiling device, the utility model can also use a video analysis profiling device and a profiling device for manually inputting processing component data. The video analysis profiling intercepts the contour line of the profiling template according to the video screenshot, and performs profiling through the contour line.

实施例三Embodiment three

本实施例与实施例一的区别在于:工件加工机构5的结构。The difference between this embodiment and the first embodiment lies in the structure of the workpiece processing mechanism 5 .

如图1-图7所示,本实施例中,工件加工机构5包括主轴箱51和用于安装工作头的加工臂52。加工臂52的一端部可拆卸安装于主轴箱51的输出端。朝向待加工工件。加工臂52的另一端部上安装有工作头53,加工臂52的另一端部上设有安装部54,工作头53通过安装部54可拆卸安装于加工臂52上的另一端部上。安装部54与工作头53相匹配,安装部54的形状和大小可依据工作头53的不同进行适应性调整。如可以为杆状、管状、板状等。工作头53可以为磨具或者切削刀等。工作头53上对应于安装部54开设有安装孔531,安装孔531为“T”型孔或者倒“T”型孔,其头部为凹环槽,凹环槽便于安装部54的端部或者安装部54与工作头53之间的锁紧件的头部沉入,避免传统技术上,安装部54的端部或者锁紧件的头部凸出于工作头53的工作面而影响对石材的打磨加工问题。安装部54与工作头53可通过凸环与卡槽,螺栓与螺母、磁吸装置等方式可拆卸固定在一起。配合图7所示,以螺栓与螺母的固定方式为利,工作头上开设有复数个倒“T”型安装孔531,锁固后,螺栓的头部沉入安装孔531的凹环槽内,不影响工作头53使用时工作面的平整性。As shown in FIGS. 1-7 , in this embodiment, the workpiece processing mechanism 5 includes a spindle box 51 and a processing arm 52 for installing a working head. One end of the processing arm 52 is detachably mounted on the output end of the headstock 51 . towards the workpiece to be machined. A working head 53 is installed on the other end of the processing arm 52 , and the other end of the processing arm 52 is provided with a mounting portion 54 , and the working head 53 is detachably mounted on the other end of the processing arm 52 through the mounting portion 54 . The mounting part 54 matches the working head 53 , and the shape and size of the mounting part 54 can be adaptively adjusted according to the difference of the working head 53 . For example, it may be in the shape of a rod, a tube, or a plate. The working head 53 can be a grinding tool or a cutting knife or the like. Corresponding to the mounting part 54, the working head 53 is provided with a mounting hole 531, the mounting hole 531 is a "T" hole or an inverted "T" hole, and its head is a concave ring groove, which is convenient for the end of the mounting part 54. Perhaps the head of the locking part between the mounting part 54 and the working head 53 sinks, avoiding the traditional technology, the end of the mounting part 54 or the head of the locking part protrude from the working surface of the working head 53 and affect the Stone grinding and processing problems. The mounting part 54 and the working head 53 can be detachably fixed together by means of a protruding ring and a slot, bolts and nuts, and a magnetic attraction device. As shown in Figure 7, for the benefit of fixing the bolts and nuts, a plurality of inverted "T"-shaped mounting holes 531 are provided on the working head. After locking, the heads of the bolts sink into the concave ring grooves of the mounting holes 531 , does not affect the flatness of the working surface when the working head 53 is in use.

主轴箱51的底部设有外螺纹,加工臂52的一端部设有与该外螺纹相匹配的内螺纹,主轴箱51与加工臂52之间通过内、外螺纹的配合进行快速装卸。需要说明的是,本实用新型中,主轴箱51与加工臂52之间的可拆卸连接除了采用上述内、外螺纹的配合外,还可采用螺栓螺母、插销插孔或者磁吸等可拆卸的固定方式。The bottom of the spindle box 51 is provided with an external thread, and one end of the processing arm 52 is provided with an internal thread matching the external thread. The spindle box 51 and the processing arm 52 are quickly loaded and unloaded through the cooperation of the internal and external threads. It should be noted that, in the present utility model, in addition to the cooperation of the above-mentioned internal and external threads, the detachable connection between the spindle box 51 and the processing arm 52 can also be detachable such as bolts and nuts, pin sockets or magnetic suction. a fixed way.

在使用过程中,当对不同的石材进行加工时,可通过更换带有工作头53的加工臂52而进行选择不同的工作头53,无需因不同的石材或者不同的加工工艺要求而频繁且繁琐的更换工作头53,工作效率明显提高。此外,还可节约材料,避免工作头53的因重复装卸而损坏,甚至因未充分使用而浪费。During use, when processing different stone materials, different working heads 53 can be selected by replacing the processing arm 52 with the working head 53, without frequent and cumbersome processing requirements for different stone materials or different processing techniques The replacement of the working head 53 can significantly improve the working efficiency. In addition, materials can also be saved, avoiding damage to the working head 53 due to repeated loading and unloading, or even waste due to insufficient use.

上述实施例和附图并非限定本实用新型的产品形态和式样,任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应视为不脱离本实用新型的专利范畴。The above-mentioned embodiments and accompanying drawings do not limit the product form and style of the present utility model, and any appropriate changes or modifications made by those skilled in the art should be regarded as not departing from the patent scope of the present utility model.

Claims (6)

1. a kind of arc stone machining equipment of universal rotational, including pedestal, the workbench for placing workpiece to be processed, Yi Jishi The frame being now processed to workpiece, it is characterised in that:The frame includes crossbeam arm and is connected with the thimble structure of thimble, with And the support arm on the pedestal is erected on, the crossbeam arm is slidably connected on the support arm by the first sliding sleeve, described Thimble structure is fixedly connected on the support arm, and the support arm, which is provided with, drives the upper and lower lifting carriage of the first sliding sleeve First longitudinal direction power set,
First sliding sleeve is provided with the lateral dynamics device for driving the crossbeam arm left and right translation to slide, on the crossbeam arm Provided with universal rotary table and universal rotational drive device, the universal rotary table is provided with workpiece body and work pieces process driving dress Put.
A kind of 2. arc stone machining equipment of universal rotational according to claim 1, it is characterised in that:Described universal turn Disk is rotatably fixed on crossbeam arm by rotating shaft, and the universal rotational drive device uses motor driver, including transmission The steering motor and transmission mechanism of connection.
A kind of 3. arc stone machining equipment of universal rotational according to claim 2, it is characterised in that:Described universal turn Disk is rotatably fixed on crossbeam arm by rotating shaft, and the centre position of the universal rotary table is fixed in the rotating shaft, described universal turn The transmission mechanism of disk is bevel gear transmission mechanism, and the bevel gear transmission mechanism includes the driving bevel gear being meshed and driven umbrella Gear, the driving bevel gear are fixed on the output shaft of the steering motor, and the driven bevel pinion is fixed in the rotating shaft End, transmission is engaged between the driving bevel gear and driven bevel pinion.
A kind of 4. arc stone machining equipment of universal rotational according to claim 2, it is characterised in that:Also include control Device, the first longitudinal direction power set, the lateral dynamics device, the universal rotational drive device and the work pieces process drive The dynamic corresponding control terminal of device is connected to the corresponding output end of the controller.
A kind of 5. arc stone machining equipment of universal rotational according to claim 1, it is characterised in that:The workbench It is provided with a plurality of contract blocks for being used for fixing workpiece to be processed.
A kind of 6. arc stone machining equipment of universal rotational according to claim 1, it is characterised in that:The workbench Support plate including workbench main body and for placing workpiece to be processed, the support plate are upper located at the workbench main body Side, the support plate are rotationally connected with the workbench main body by rotating shaft, and control institute is provided with the workbench main body State the support plate device of rotation driving of support plate rotation.
CN201720656753.7U 2017-06-07 2017-06-07 A kind of arc stone machining equipment of universal rotational Expired - Fee Related CN206998505U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107052939A (en) * 2017-06-07 2017-08-18 泉州市佳能机械制造有限公司 A kind of arc stone machining equipment of universal rotational

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107052939A (en) * 2017-06-07 2017-08-18 泉州市佳能机械制造有限公司 A kind of arc stone machining equipment of universal rotational

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Granted publication date: 20180213