CN103158051B - A kind of full-automatic grinding machine - Google Patents
A kind of full-automatic grinding machine Download PDFInfo
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- CN103158051B CN103158051B CN201110404482.3A CN201110404482A CN103158051B CN 103158051 B CN103158051 B CN 103158051B CN 201110404482 A CN201110404482 A CN 201110404482A CN 103158051 B CN103158051 B CN 103158051B
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- emery wheel
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- workbench
- turntable
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Abstract
Full-automatic grinding machine disclosed by the invention, comprises base plate, workbench, sanding apparatus, positioner and hold down gag; Described workbench is provided with turntable, below described workbench, is provided with the drive unit driving the running of described turntable; Sanding apparatus comprising emery wheel, providing the transmission device of power and the displacement adjustment device for adjusting emery wheel position for described emery wheel; Also comprise the rotation the electric control gear adjusting described emery wheel feed amount that control workbench.By electric control gear accessory drive, rotatory force is passed to turntable, by the rotation of turntable after workpiece side close to sander grinding completes, adjustment grinding position, without the need to manually changing adjustment, realize the object of full-automatic grinding workpiece, the present invention adopts full-automatic processing work, improves operating efficiency, reduces operating error, Improving The Quality of Products, reduce production cost, personnel are without the need to closely operation simultaneously, ensure that operating personnel's is healthy.
Description
Technical field
The present invention relates to a kind of machining equipment, be specifically related to a kind of full-automatic grinding machine.
Background technology
Along with the development of new high-tech industry, and the diversification of science and technology, the requirement of industrial production to plant equipment and control system also improves gradually, and simultaneously along with growth in the living standard, people are to the quality of product and outward appearance also pay attention to day by day.
At present, speak more product greatly at the machine-shaping initial stage, because surface of the work during processing spot welding exists solder joint, or due to problems such as the cuts that exists during machining, cause the surface of product more coarse, fineness is poor, affect routine use, for ensureing the surface smoothness of product, meet the need of market, need after general Product processing is shaping to carry out grinding to product, polishing, Improving The Quality of Products, traditional grinding process mainly adopts manual operation, the amount of labour is larger, operating efficiency is lower, and can error be there is during manual operation, the dimensional requirement of workpiece cannot be ensured, defect rate is higher, cause the increase of production cost, simultaneously, when manually closely operating, the scrap produced can be sucked lung by operating personnel, affect the healthy of staff.
Summary of the invention
Manually polish to workpiece for solving traditional handicraft employing, the amount of labour is large, and operating efficiency is low, and error is comparatively large, and production cost is higher, and there is the problems such as healthy hidden danger; The invention discloses a kind of full-automatic grinding machine, increase work efficiency to reach, ensure product quality, reduce production cost, ensure the object that personnel are healthy.
Technical scheme of the present invention is as follows:
A kind of full-automatic grinding machine, comprise base plate, workbench, for the sanding apparatus of grinding work piece and for by hold down gag fixing for Work-sheet pressing;
Described workbench is provided with turntable, is provided with below described workbench and is fixedly connected with described turntable and drives the drive unit that described turntable operates;
Described sanding apparatus is at least one, and it comprising emery wheel, providing the transmission device of power and the displacement adjustment device for adjusting emery wheel position for described emery wheel;
Described sander also comprises the running that is electrically connected with displacement adjustment device with described drive unit, transmission device respectively and controls turntable and adjusts the electric control gear of described emery wheel feed amount.
Preferably, described sanding apparatus is 2 that are symmetricly set in described workbench both sides.
Preferably, described hold down gag comprises the first hold-down mechanism and the second hold-down mechanism, and the front and back end of described workbench can arrange the first hold-down mechanism or the second hold-down mechanism simultaneously or the first hold-down mechanism and the second hold-down mechanism are symmetricly set in front and back end.
Preferably, described first hold-down mechanism comprises support, be fixedly installed on horizontal propulsion cylinder on described support and vertical lift cylinder, and described horizontal propulsion cylinder front end is provided with compressor arm.
Preferably, described second hold-down mechanism comprises the rotation cylinder of fixing with described base plate hinged respectively and the support bar being positioned at described rotation cylinder front end, and described rotation cylinder and described support bar are fixedly installed locking member.
Preferably, described base plate is also fixedly installed the photoelectric sensor for responding to described emery wheel position, described photoelectric sensor is arranged between described emery wheel leading edge and described workbench, and is in sustained height with the center of described emery wheel.
Preferably, described displacement adjustment device comprises longitudinal feed mechanism, transverse feed mechanism and emery wheel elevating mechanism.
Preferably, described transverse feed mechanism comprises the motor, drive link and the driving-belt that link successively, and described motor is one, links with described driving-belt respectively in the two ends of described drive link.
Preferably, described drive unit is that driven by servomotor or cylinder drive actuated by cams.
Preferably, the side at described sanding apparatus place is also provided with emery wheel repairing mechanism emery wheel being carried out to pre-grinding.
Full-automatic grinding machine disclosed by the invention, comprises base plate, workbench, sanding apparatus and hold down gag; Described workbench is provided with turntable, below described workbench, is provided with the drive unit driving the running of described turntable; Sanding apparatus comprising emery wheel, providing the transmission device of power and the displacement adjustment device for adjusting emery wheel position for described emery wheel; Also comprise the rotation the electric control gear adjusting described emery wheel feed amount that control workbench.By electric control gear accessory drive, rotatory force is passed to turntable, by the rotation of turntable after workpiece side close to sander grinding completes, adjustment grinding position, without the need to manually changing adjustment, realize the object of full-automatic grinding workpiece, the present invention adopts full-automatic processing work, improves operating efficiency, reduces operating error, Improving The Quality of Products, reduce production cost, personnel are without the need to closely operation simultaneously, ensure that operating personnel's is healthy.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of a kind of full-automatic grinding machine disclosed by the invention;
Fig. 2 is the structural representation of the first hold-down mechanism in a kind of full-automatic grinding machine disclosed by the invention;
Fig. 3 is the structural representation of the second hold-down mechanism in a kind of full-automatic grinding machine disclosed by the invention;
Fig. 4 is the structural representation of transverse feed mechanism in a kind of full-automatic grinding machine disclosed by the invention.
The title of the numeral in figure or the corresponding component representated by letter:
101, base plate 102, workbench 103, sanding apparatus 104, turntable; 105, emery wheel 106, longitudinal feed mechanism 107, transverse feed mechanism 108, emery wheel elevating mechanism 109, line slide rail 110, dust-proof belt 111, grinding wheel drive mitor 112, alignment pin 113, photoelectric sensor 114, emery wheel repairing mechanism 115, first hold-down mechanism 116, second hold-down mechanism;
201, support 202, horizontal propulsion cylinder 203, vertical lift cylinder 204, compressor arm;
301, rotation cylinder 302, support bar 303, adjusting lever 304, fixed bar 305, locking member;
401, traverse feed motor 402, drive link 403, driving-belt 404, length feed motor 405, Timing Belt.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
The invention discloses a kind of full-automatic grinding machine, increase work efficiency to reach, ensure product quality, reduce production cost, ensure the object that personnel are healthy.
As Figure 1-4, a kind of full-automatic grinding machine, comprise base plate 101, the workbench 102 be arranged on base plate 101, for the sanding apparatus 103 of grinding work piece and for by the positioner of Workpiece fixing, compression and hold down gag;
Workbench 102 is provided with turntable 104, is provided with below workbench 102 and is fixedly connected with turntable 104 and the drive unit (not shown) that operates of driven rotary platform 104; Drive unit can be servomotor and drives screw rod transmission or adopt cylinder to drive cam drive, at workpiece and sanding apparatus after side machines, rotated by drive unit driven rotary platform and switch grinding position, turntable rotational angle regulates by the structure of drive unit according to workpiece.
Also be provided with bolster (not shown) between turntable 104 and workbench 102, avoid the contact-impact of turntable in rotation process and between workbench to damage.
Sanding apparatus is two that are symmetricly set in workbench 102 two ends, and it comprising emery wheel 105, providing the transmission device of power and the displacement adjustment device for adjusting emery wheel 105 position for emery wheel 105; Sander also comprises the running that is electrically connected with displacement adjustment device with drive unit, transmission device respectively and controls turntable 104 and adjusts the electric control gear of emery wheel 105 amount of feeding.Fast feed when regulating emery wheel idle stroke by electric control gear, the amount of feeding each time during grinding jog.
The quantity of sanding apparatus also can be one or more, and specifically depend on the circumstances, this is not restricted.
By electric control gear accessory drive, rotatory force is passed to turntable, by the rotation of turntable after workpiece side close to sander grinding completes, adjustment grinding position, without the need to manually changing adjustment, realizes the object of full-automatic grinding workpiece.
Positioner is be arranged at the alignment pin 112 turntable 104 carrying out radial location to workpiece, workpiece is provided with the locating hole corresponding with alignment pin 112, by alignment pin 112 radial location workpiece, prevents moving horizontally of workpiece.The quantity of alignment pin is at least 2.Positioner also can be the baffle plate or backing pin etc. that are arranged on turntable, does not specifically limit.
Hold down gag comprises the rear and front end that the first hold-down mechanism 115 and the second hold-down mechanism 116, first hold-down mechanism 115 and the second hold-down mechanism 116 are symmetricly set in workbench 102.The front and back end of workbench 102 can arrange the first hold-down mechanism 115 or the second hold-down mechanism 116 simultaneously, and the quantity of the first hold-down mechanism 115 or the second hold-down mechanism 116 can be 1,2,3 or multiple, and concrete quantity does not limit.
First hold-down mechanism 115 comprises support 201, be fixedly installed on horizontal propulsion cylinder 202 on support 201 and vertical lift cylinder 203, and horizontal propulsion cylinder 202 front end is provided with compressor arm 204.Workpiece is fixed on after on turntable 104 by alignment pin 112, and adjusting vertical lifting cylinder 203 moves certain distance, and rear horizontal propulsion cylinder 202 drives compressor arm 204 to move forward to above workpiece, and then vertical lift cylinder 203 moves down Work-sheet pressing.
Second hold-down mechanism 116 comprises with base plate 101 hinged fixing rotation cylinder 301 and is positioned at the support bar 302 of rotation cylinder 301 front end, base plate 101 is also fixedly installed fixed bar 304, support bar 302 is hinged fixing with fixed bar 304, support bar 302 and rotation cylinder 301 be arranged in parallel, rotation cylinder 301 and support bar 302 are fixedly installed adjusting lever 303, the front end of adjusting lever 303 arranges locking member 305, when rotation cylinder 301 is stretched, adjusting lever 303 and locking member 305 and support bar 302 swing workpiece pressing thereupon and depart from workpiece.Second hold-down mechanism 116 adopts a cylinder to operate, relative usage cost is lower, because staff need pick and place workpiece in workbench side, therefore for convenience of the work of operating personnel, generally workbench side is arranged the first hold-down mechanism 115, opposite side arranges the second hold-down mechanism 116.
Base plate 101 is also fixedly installed the photoelectric sensor 113 for responding to emery wheel 105 position, photoelectric sensor 113 is between emery wheel leading edge and workbench, and photoelectric sensor 113 is in sustained height with the center of emery wheel 105.Position between photoelectric sensor 113 and workpiece is certain, is convenient to the feed distance setting emery wheel.When the front end of emery wheel moves to photoelectric sensor 113 light place, photoelectric sensor is by signal transmission to electric control gear, and electric control gear controls emery wheel 105 and starts jog.
Displacement adjustment device comprises longitudinal feed mechanism 106, transverse feed mechanism 107 and emery wheel elevating mechanism 108.Transverse feed mechanism 107 comprises the traverse feed motor 401, drive link 402 and the driving-belt 403 that link successively, traverse feed motor is one, traverse feed motor 401 is arranged between two emery wheels, by transmissions such as Timing Belt 405 or gears, rotatory force is passed to drive link 402, link with driving-belt 403 respectively in the two ends of drive link 402, base plate 101 is also provided with line slide rail 109, longitudinal feed mechanism 106 and emery wheel 105 all drive linearly slide rail 109 translation by driving-belt 403, regulate the lateral separation of emery wheel 105.Adopt driving-belt drive motion steady, safety coefficient is higher.In addition, except the transmission of employing driving-belt, also can adopt the modes etc. such as screw rod transmission, specifically not limit.
Longitudinal feed mechanism 106 mainly adopts Timing Belt 405 to drive screw rod transmission, drive emery wheel vertically moves, emery wheel side is also provided with emery wheel elevating mechanism 108, the height of emery wheel is adjusted by emery wheel elevating mechanism 108, the workpiece of grinding differing heights position, emery wheel elevating mechanism can adopt driven by motor screw mandrel to rotate adjustment adjustable height or cylinder and cam drive and be elevated.
In addition, the side at sanding apparatus place is also provided with the emery wheel repairing mechanism 114 emery wheel being carried out to pre-grinding, before wheel grinding workpiece, irregular problem may be there is in the surface of emery wheel, for ensureing grinding accuracy and quality, generally first emery wheel is moved to emery wheel repairing mechanism 114 place, emery wheel is revised, ensure carrying out smoothly of following process.
In addition, the outside of line slideway is also covered with dust-proof belt 110, the two ends of sanding apparatus are connected with dust-proof belt 110, dust-proof belt 110 is compressible, when sanding apparatus moves left and right, dust-proof belt one side compression opposite side stretches, and the scrap preventing wheel grinding from falling flies in line slide rail, affects the operation of sanding apparatus.
Operation principle of the present invention is as follows:
First workpiece is fixed on turntable 104 by alignment pin 112, electric control gear controls the first hold-down mechanism 115 and the two ends of workpiece compress by the second hold-down mechanism 116 respectively, workpiece is axially fixed on turntable 104, start traverse feed motor 401, by Timing Belt 405, rotatory force is passed to drive link 402, drive link 402 drives driving-belt 403 to run, sanding apparatus 103 linearly slide rail 109 moves, rear length feed motor 404 drives emery wheel to move forward by Timing Belt 405 and screw mandrel, when photoelectric sensor 113 senses emery wheel, grinding wheel drive mitor 111 starts, electric control gear controls the grinding of emery wheel jog, grinding work piece is moved left and right by transverse feed mechanism 107 during grinding, regulate emery wheel height by emery wheel elevating mechanism 108 simultaneously, after workpiece both sides machine, drive unit driven rotary platform 104 rotates, grinding is carried out to the other both sides of workpiece, after grinding completes, by controlling the reversion of length feed motor and traverse feed motor, complete the machine of moving back, rear first hold-down mechanism departs from the second hold-down mechanism and workpiece, artificial taking-up workpiece, complete processing.
Full-automatic grinding machine disclosed by the invention, comprises base plate, workbench, sanding apparatus, positioner and hold down gag; Described workbench is provided with turntable, below described workbench, is provided with the drive unit driving the running of described turntable; Sanding apparatus comprising emery wheel, providing the transmission device of power and the displacement adjustment device for adjusting emery wheel position for described emery wheel; Also comprise the rotation the electric control gear adjusting described emery wheel feed amount that control workbench.By electric control gear accessory drive, rotatory force is passed to turntable, by the rotation of turntable after workpiece side close to sander grinding completes, adjustment grinding position, without the need to manually changing adjustment, realize the object of full-automatic grinding workpiece, the present invention adopts full-automatic processing work, improves operating efficiency, reduces operating error, Improving The Quality of Products, reduce production cost, personnel are without the need to closely operation simultaneously, ensure that operating personnel's is healthy.
Be more than the description to the embodiment of the present invention, by the above-mentioned explanation to the disclosed embodiments, professional and technical personnel in the field realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (7)
1. a full-automatic grinding machine, is characterized in that, comprise base plate, workbench, for the sanding apparatus of grinding work piece and for by hold down gag fixing for Work-sheet pressing;
Described workbench is provided with turntable, is provided with below described workbench and is fixedly connected with described turntable and drives the drive unit that described turntable operates;
Described sanding apparatus is 2 that are symmetricly set in described workbench both sides, and it comprising emery wheel, providing the transmission device of power and the displacement adjustment device for adjusting emery wheel position for described emery wheel;
Described sander also comprises the running that is electrically connected with displacement adjustment device with described drive unit, transmission device respectively and controls turntable and adjusts the electric control gear of described emery wheel feed amount;
Described hold down gag comprises the first hold-down mechanism and the second hold-down mechanism, the front and back end of described workbench can arrange the first hold-down mechanism or the second hold-down mechanism simultaneously or the first hold-down mechanism and the second hold-down mechanism are symmetricly set in front and back end, described second hold-down mechanism comprises the rotation cylinder of fixing with described base plate hinged respectively and the support bar being positioned at described rotation cylinder front end, described rotation cylinder and described support bar are fixedly installed locking member, described base plate is also fixedly installed fixed bar, described support bar and described fixed bar hinged fixing, described support bar and described rotation cylinder be arranged in parallel, described rotation cylinder and described support bar are fixedly installed adjusting lever, the front end of described adjusting lever arranges described locking member.
2. full-automatic grinding machine according to claim 1, is characterized in that, described first hold-down mechanism comprises support, be fixedly installed on horizontal propulsion cylinder on described support and vertical lift cylinder, and described horizontal propulsion cylinder front end is provided with compressor arm.
3. full-automatic grinding machine according to claim 1, it is characterized in that, described base plate is also fixedly installed the photoelectric sensor for responding to described emery wheel position, described photoelectric sensor is arranged between described emery wheel leading edge and described workbench, and is in sustained height with the center of described emery wheel.
4. full-automatic grinding machine according to claim 3, is characterized in that, described displacement adjustment device comprises longitudinal feed mechanism, transverse feed mechanism and emery wheel elevating mechanism.
5. full-automatic grinding machine according to claim 4, is characterized in that, described transverse feed mechanism comprises the motor, drive link and the driving-belt that link successively, and described motor is one, links with described driving-belt respectively in the two ends of described drive link.
6. full-automatic grinding machine according to claim 5, is characterized in that, described drive unit is that driven by servomotor or cylinder drive actuated by cams.
7. full-automatic grinding machine according to claim 6, is characterized in that, the side at described sanding apparatus place is also provided with emery wheel repairing mechanism emery wheel being carried out to pre-grinding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110404482.3A CN103158051B (en) | 2011-12-08 | 2011-12-08 | A kind of full-automatic grinding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110404482.3A CN103158051B (en) | 2011-12-08 | 2011-12-08 | A kind of full-automatic grinding machine |
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| Publication Number | Publication Date |
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| CN103158051A CN103158051A (en) | 2013-06-19 |
| CN103158051B true CN103158051B (en) | 2015-08-12 |
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| CN201110404482.3A Expired - Fee Related CN103158051B (en) | 2011-12-08 | 2011-12-08 | A kind of full-automatic grinding machine |
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| CN103742624A (en) * | 2014-02-12 | 2014-04-23 | 太仓斯普宁精密机械有限公司 | Cam convenient to remove sweeps |
| CN105643465A (en) * | 2016-01-30 | 2016-06-08 | 天津市巨星祥海机械有限公司 | Novel adjustable grinding machine |
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| CN108857679A (en) * | 2018-06-14 | 2018-11-23 | 重庆工业职业技术学院 | A kind of dustless grinding device of automobile parts |
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| CN109342316B (en) * | 2018-11-27 | 2024-08-02 | 北京林业大学 | Abrasive belt service life detection device and method |
| CN109746802A (en) * | 2019-03-14 | 2019-05-14 | 乐昌市钜宝科技制造有限公司 | A kind of sander |
| CN110509161A (en) * | 2019-09-09 | 2019-11-29 | 安徽新境界自动化技术有限公司 | A kind of two degrees of freedom pretreatment polishing workbench |
| CN111673812B (en) * | 2020-06-18 | 2021-09-10 | 鑫派科包装东莞有限公司 | Manufacturing and processing technology of antibacterial plastic lunch box |
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| CN103158051A (en) | 2013-06-19 |
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