CN206989907U - Integral assembly product line is taught in the production of vehicle dormer window curvature Intelligent Measurement - Google Patents
Integral assembly product line is taught in the production of vehicle dormer window curvature Intelligent Measurement Download PDFInfo
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- CN206989907U CN206989907U CN201720820150.6U CN201720820150U CN206989907U CN 206989907 U CN206989907 U CN 206989907U CN 201720820150 U CN201720820150 U CN 201720820150U CN 206989907 U CN206989907 U CN 206989907U
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- automatic
- skylight
- wire body
- programme
- dormer window
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Abstract
The utility model discloses a kind of production of vehicle dormer window curvature Intelligent Measurement to teach integral assembly product line, including six-joint robot, vacuum cup, skylight support, automatic centering alignment system, programme-controlled automatic transportation wire body, diffusing reflection switch, detection supporting plate, automatic lifting system, three-axis robot, detector and industrial computer.Six-joint robot, automatic centering alignment system, programme-controlled automatic transportation wire body, diffusing reflection switch, detection supporting plate, automatic lifting system, three-axis robot, detector and industrial computer are integrated into a vehicle dormer window curvature Intelligent Measurement production and teach integral assembly product line by the utility model, and Important Platform is provided for the automatic detection and teaching of vehicle dormer window.The utility model is by automatic transportation and detects and verify skylight, substantially increases production efficiency, reduces labor strength.And visualizing monitor and the controllability adjustment of skylight assembly qualified rate are realized, realizes overall automation.
Description
Technical field
Vehicle dormer window production testing equipment is the utility model is related to, particularly a kind of vehicle dormer window curvature Intelligent Measurement production religion
Integral production line.
Background technology
At present in production scene, to the glass curvature measuring of vehicle dormer window assembly, using manually under streamline with into
Shape cubing is sampled detection to skylight exemplar.During detection, the skylight assembled is placed on manual monitor station.Due to being
Artificial detection, long time beat is occupied when manually adjusting, and cannot be guaranteed the qualification rate of skylight, low production efficiency
Under, accuracy of detection is relatively low；Real-time monitored can not be realized and be adjusted the function of glass curvature defect, it is impossible to realize that detection is automatic
Change, intelligent and real-time.
Because prior art is artificial detection, also actually measuring more complicated spatial point contrast, detection be present
Error and cubing error, and take time and effort.
Utility model content
For solve prior art existing for above mentioned problem, the utility model to design one kind can realize detection automation,
Intelligent, real time implementation；And can facilitates the vehicle dormer window curvature Intelligent Measurement of automated teaching to produce the integral assembly product line of religion.
To achieve these goals, the technical solution of the utility model is as follows：
Integral assembly product line, including six-joint robot, vacuum cup, skylight branch are taught in the production of vehicle dormer window curvature Intelligent Measurement
Frame, automatic centering alignment system, programme-controlled automatic transportation wire body, diffusing reflection switch, detection supporting plate, automatic lifting system, three axles
Robot, detector and industrial computer；
Described programme-controlled automatic transportation wire body is a single-cycle power roller subchain supply line；Described automatic lifting
System is located at the end of programme-controlled automatic transportation wire body, for detecting the lifting of supporting plate；Described detection supporting plate rises positioned at automatic
On drop system, automatic centering alignment system is on detection supporting plate；The both sides peace of described programme-controlled automatic transportation wire body
Diffusing reflection switch is filled, front and rear respectively a pair of diffusing reflection switch of installation per side；Described three-axis robot is positioned at programme-controlled automatic fortune
On the end three-axis robot support of defeated wire body, three-axis robot carries the curvature that detector is used to detect skylight；
Described six-joint robot is located at the side of programme-controlled automatic transportation wire body front end, and six-joint robot opposite side is set
Skylight support；Vacuum cup is set on the mechanical arm of six-joint robot；
Described industrial computer is located at the periphery of programme-controlled automatic transportation wire body, is transported automatically with programme-controlled respectively by control line
Defeated wire body, six-joint robot, automatic centering alignment system, diffusing reflection switch, automatic lifting system, three-axis robot, detector
Connected with display screen.
Further, described six-joint robot model MH124-new, it is ± 0.002mm to repeat to capture precision.
Further, described automatic centering alignment system includes 6 up-small and down-big polyurethane cones, 4 therein
For polyurethane cone respectively positioned at the both sides of skylight, per side two, 2 polyurethane cones are located at the both ends of skylight respectively.
Further, B/P EGR Back Pressure Transducer EGR is set on the vacuum cup of described six-joint robot, for detecting vacuum cup
Interior vacuum.
Further, described automatic lifting system includes 4 pressure liftable cylinders, and the lower end of described pressure liftable cylinder is consolidated
It is scheduled in programme-controlled automatic transportation wire body, the upper end of pressure liftable cylinder sets lifting alignment pin, and pressure liftable cylinder is determined by lifting
Position pin is connected with detection supporting plate.
Further, the entire production line includes electrical control cubicles.
Further, described skylight support has two, and one is used to place skylight to be detected, and another is used to place
The skylight detected.
Further, the entire production line includes Chain Link Fence, and described Chain Link Fence forms rectangle fence, by six axles
Robot, skylight support, programme-controlled automatic transportation wire body, three-axis robot and industrial computer fence up；Described Chain Link Fence
On open up electrical control cubicles operation door, industrial computer operation door and display screen windows.
Compared with prior art, the utility model has the advantages that：
1st, the utility model opens six-joint robot, automatic centering alignment system, programme-controlled automatic transportation wire body, diffusing reflection
Close, detection supporting plate, automatic lifting system, three-axis robot, detector and industrial computer are integrated into a vehicle dormer window curvature intelligence
Integral assembly product line is taught in detection production, and Important Platform is provided for the automatic detection and teaching of vehicle dormer window.
2nd, the utility model uses the detection of diffusing reflection switch to be carried out as signal input instruction by source of detection signal
The program of industrial computer commands the operation of other each parts, realizes the automatic intelligent control system of unmanned participation.
3rd, the utility model all can exhaustively be detected to all skylights, also, all data all in work
Stored on control machine, arrange with and tracking, be a whole full detail integration, without sampling, checked on streamline
And adjust, substandard product is alarmed Screening Treatment in time, ensure that the qualification rate of product.
4th, the utility model is substantially increased production efficiency, reduced by automatic transportation and detection and verification skylight
Labor strength.And realize visualizing monitor and the controllability adjustment of skylight assembly qualified rate, realize it is overall from
Dynamicization.
5th, the frame structure that the utility model is welded using welded still pipe, and being intercepted using Chain Link Fence,
It ensure that safety in production.
6th, in terms of teaching：The utility model allows student fully to experience automation, intelligence by the cognition to day window apparatus
It can manufacture and produce religion integration, a brand-new teaching idea of studying in order to practise etc.；Again student more can in learning Content
The theoretical gap with reality is realized, more important is zero docking worked, factory can be directly entered, is really realized straight
Hilllock is connected, so also improves the popularity of school, allows enterprise to see and receive the outstanding of more perfect complete zero docking
Among Graduates Who Major.So it be one full intellectualized, sequencing, data tracing processing production religion one the inspection of skylight curvature
The automatic production line of survey.
Brief description of the drawings
Fig. 1 is overall general construction schematic diagram of the present utility model.
Fig. 2 is six-joint robot of the present utility model and vacuum cup structural representation.
Fig. 3 is automatic centering system structural representation of the present utility model.
Fig. 4 is programme-controlled automatic transportation wire body structural representation of the present utility model.
Fig. 5 is detection support board structure schematic diagram of the present utility model.
Fig. 6 is automatic lifting system structural representation of the present utility model.
Fig. 7 is vacuum cup structural representation of the present utility model.
Fig. 8 is three-axis robot of the present utility model and detector structural representation.
Fig. 9 is Chain Link Fence structural representation of the present utility model.
In figure：1st, six-joint robot, 2, vacuum cup, 3, skylight support, 4, skylight, 5, programme-controlled automatic transportation wire body,
6th, automatic centering alignment system, 7, diffusing reflection switch, 8, detection supporting plate, 9, automatic lifting system, 10, three-axis robot, 11, inspection
Gauge head, 12, industrial computer, 13, Chain Link Fence, 14, pressure liftable cylinder, 15, electrical control cubicles operation door, 16, industrial computer operation door,
17th, display screen windows.
Embodiment
The utility model is further described through below in conjunction with the accompanying drawings.As shown in figs 1-9, vehicle dormer window curvature intelligence
Integral assembly product line is taught in detection production, including six-joint robot 1, vacuum cup 2, skylight support 3, automatic centering alignment system 6,
Programme-controlled automatic transportation wire body 5, diffusing reflection switch 7, detection supporting plate 8, automatic lifting system 9, three-axis robot 10, detector 11
With industrial computer 12；
Described programme-controlled automatic transportation wire body 5 is a single-cycle power roller subchain supply line；Described automatic liter
Drop system 9 is located at the end of programme-controlled automatic transportation wire body 5, for detecting the lifting of supporting plate 8；Described detection supporting plate 8 is located at
On automatic lifting system 9, automatic centering alignment system 6 is on detection supporting plate 8；Described programme-controlled automatic transportation wire body
5 both sides installation diffusing reflection switch 7, front and rear respectively a pair of diffusing reflection switch 7 of installation per side；Described three-axis robot 10 is located at
On the end three-axis robot support of programme-controlled automatic transportation wire body 5, three-axis robot 10 carries detector 11 and is used to detect day
The curvature of window 4；
Described six-joint robot 1 is located at the side of the programme-controlled front end of automatic transportation wire body 5, the opposite side of six-joint robot 1
Skylight support 3 is set；Vacuum cup 2 is set on the mechanical arm of six-joint robot 1；
Described industrial computer 12 is located at the periphery of programme-controlled automatic transportation wire body 5, by control line respectively with it is programme-controlled from
Dynamic transport wire body 5, six-joint robot 1, automatic centering alignment system 6, diffusing reflection switch 7, automatic lifting system 9, three axle machines
People 10, detector 11 connect with display screen.
Further, the described model MH124-new of six-joint robot 1, it is ± 0.002mm to repeat to capture precision.
Further, described automatic centering alignment system 6 includes 6 up-small and down-big polyurethane cones, 4 therein
For polyurethane cone respectively positioned at the both sides of skylight 4, per side two, 2 polyurethane cones are located at the both ends of skylight 4 respectively.
Further, B/P EGR Back Pressure Transducer EGR is set on the vacuum cup 2 of described six-joint robot 1, inhaled for detecting vacuum
Vacuum in disk 2.
Further, described automatic lifting system 9 includes 4 pressure liftable cylinders 14, described pressure liftable cylinder 14
Lower end is fixed in programme-controlled automatic transportation wire body 5, and the upper end of pressure liftable cylinder 14 sets lifting alignment pin, pressure liftable cylinder 14
It is connected by lifting alignment pin with detection supporting plate 8.
Further, the entire production line includes electrical control cubicles.
Further, described skylight support 3 has two, and one is used to place skylight 4 to be detected, and another is used to put
Put the skylight 4 detected.
Further, the entire production line includes Chain Link Fence 13, and described Chain Link Fence 13 forms rectangle fence, will
Six-joint robot 1, skylight support 3, programme-controlled automatic transportation wire body 5, three-axis robot 10 and industrial computer 12 fence up；Described
Electrical control cubicles operation door 15, industrial computer operation door 16 and display screen windows 17 are opened up on Chain Link Fence 13.
Workflow of the present utility model is as follows：
A, the intelligent grabbing of six-joint robot 1 is with carrying
According to the quality of skylight 4, scope, repetition crawl precision, crawl form of skylight 4 etc. are carried, to choose six axle machines
The model of device people 1, the model MH124-new of six-joint robot 1 of the present utility model, it is ± 0.002mm to repeat to capture precision.This
Utility model is captured using vacuum cup 2.
In the case where ensureing vacuum, it is unlikely to make skylight 4 come off, therefore, sets negative pressure to sense on vacuum cup 2
Device, ensure that negative pressure is only normal capture and is smoothed out with what is carried.
Six-joint robot 1 captures skylight 4 with vacuum cup 2 from the skylight support 3 of initial placement, be placed into it is programme-controlled from
On the detection supporting plate 8 of dynamic transport wire body 5 front end, the diffusing reflection switch 7 of the programme-controlled front end of automatic transportation wire body 5 detects skylight 4
In the presence of after, the programme-controlled startup optimization of automatic transportation wire body 5；The end of programme-controlled automatic transportation wire body 5 is run to, it is programme-controlled automatic
In the presence of the diffusing reflection switch 7 of the end of transport wire body 5 detects skylight 4, the automatic lifting of automatic lifting system 9 detection supporting plate 8
Reach detection predetermined detection height.Three-axis robot 10 carries detector 11, is detected according to the rules, and testing result is passed
Data record and data processing are carried out to industrial computer 12, the data of processing in graphical form or lines block diagram format is shown in
, can be with Real Time Observation to testing result on display screen.After detection, then by six-joint robot 1 capture skylight with vacuum cup 2
4 are placed on the skylight support 3 that detection finishes, and complete a detection circulation.
B, automatic centering positions
Automatic centering system of the present utility model refers in the structure of the detection supporting plate 8 of skylight 4, using highly-elastic urethane
The mechanical elasticity performance of spacing cone is carried out automatic capturing and aligned, to realize that automatic centering positions.
C, programme-controlled automatic transportation
Programme-controlled automatic transportation wire body 5 is a single-cycle power roller subchain supply line composition, and the both sides at both ends have
Diffusing reflection switch 7, diffusing reflection switch 7 detects skylight 4, automatic running, is automatically stopped when moving to production line end, programme-controlled
It is embodied in completely in industrial computer 12.When six-joint robot 1 is placed on skylight 4 on detection supporting plate 8, skylight 4 blocks diffusing reflection and opened
7 are closed, now, diffusing reflection switch 7 detects signal, issues industrial computer 12, and industrial computer 12 sends instruction, allows programme-controlled automatic transportation
Wire body 5 starts, when detection supporting plate 8 is transported automatic transportation wire body end specified location, automatic transportation wire body two other
Diffusing reflection switch 7 detects signal, and the automatic lifting of automatic lifting system 9 detection supporting plate 8 arrives test position, now, three axle machines
People 10 carries detector 11 and started working, and skylight 4 is detected according to preset program, after detection, automatic lifting system 9
Automatic to decline, three-axis robot 10 returns, and concedes space, and six-joint robot 1 captures skylight 4 and it is placed into other skylight branch
On frame 3, a circulation is completed.
All it is to be programmed by industrial computer 12, then opened by diffusing reflection for all actions of this programme-controlled automatic transportation wire body 5
Close 7 signals and issue industrial computer 12, then working signal is assigned by industrial computer 12 and completes a series of action, whole process is unattended
It is completely programme-controlled.
D, the automatic lifting of supporting plate 8 is detected
Signal is detected when detection supporting plate 8 is transported to specified location, diffusing reflection switch 7, now, industrial computer 12 is issued and refers to
Order, after industrial computer 12 receives instruction, analyzing and processing, then the climb command of automatic lifting system 9 is given, automatic lifting system 9 rises, on
Detected after rising, detection is finished, and transmits data to industrial computer 12, and industrial computer 12 is analyzed and processed, real time information is transmitted to
Display screen is shown that instruction simultaneously, is also transmitted to automatic lifting system 9, automatic lifting system 9 by industrial computer 12 in processing data
Decline, the rise and fall of automatic lifting system 9, be all to be sent out by coming and going information after industrial computer 12 is handled in a word
After automatic lifting system 9, the just order of execution.
E, Intelligent Measurement
When detection supporting plate 8 is transported to specified location, diffusing reflection switch 7 detects signal, and automatic lifting system 9 drives detection
Supporting plate 8 rises, and now, issues industrial computer 12 and instructs, and after industrial computer 12 receives instruction, analyzing and processing, three axle machines is issued in instruction
Device people 10, three-axis robot 10 carry detector 11 and detected, and detection finishes, and transmits data to industrial computer 12, industrial computer 12
Analyzed and processed, real time information, which is transmitted to display screen, to be shown.In a word, the work overview of detector 11, all it is by coming and going
After signal message issues detector 11 after industrial computer 12 is handled, the just order of execution.
F, the real-time display of live detection data
Whole data acquisition and processing (DAP) is all handled by the innernal CPU of industrial computer 12, and passes through display screen real-time display.
The relevant parameter of the utility model embodiment is as follows：
First, positioning, clamping accuracy
A, the positional precision of the alignment pin of automatic lifting system 9：Away from conveyer belt 100mm, 600 ± 0.2mm of pin centre-to-centre spacing；
B, skylight lifting positioning precision ± 0.4mm；
C, skylight lifting repetitive positioning accuracy ± 0.2mm；
D, the positional precision of skylight lifting alignment pin：Position degree ± the 0.1mm of 4 alignment pins；
E, the surface profile of skylight lifting Z-direction support column, Z-direction height ± 0.15mm；
F, skylight lifting positioning and the precision ± 0.4mm clamped；
G, the precision ± 0.2mm that skylight lifting resetting clamps；
H, skylight lifting quick change bottom plate, the positional precision ± 0.mm of 2 alignment pins；
K, the surface profile of skylight lifting Z-direction support column, Z-direction height ± 0.15mm.
2nd, geometry, kinematic accuracy
L, the surface profile of skylight lifting Z-direction support column, Z-direction height ± 0.15mm；
M, the depth of parallelism 0.3/1000 of the movable line slide rail of skylight lifting, full factory 0.5mm；
3rd, fit precision
P, big square cotter Z-direction fit clearance≤0.06mm of the wedge lock of vacuum cup quick-changing mechanism；
Q, fit clearance≤0.5mm of supporting plate 8 and side guide wheel is detected.
4th, equipment performance index
R, productive temp≤60 second/part.
S, product is remodeled the time≤180 seconds/part.
T, 1.8-2Nm of moment of torsion of electric screwdriver
U, conveyer belt transfer rate is consistent with whole line, and speed difference is less than 5%.
The utility model is not limited to the present embodiment, any equivalent concepts in the technical scope of the utility model disclosure
Or change, it is classified as the scope of protection of the utility model.
Claims (8)
1. integral assembly product line is taught in the production of vehicle dormer window curvature Intelligent Measurement, it is characterised in that：Including six-joint robot (1), very
Suction disk (2), skylight support (3), automatic centering alignment system (6), programme-controlled automatic transportation wire body (5), diffusing reflection switch
(7) supporting plate (8), automatic lifting system (9), three-axis robot (10), detector (11) and industrial computer (12), are detected；
Described programme-controlled automatic transportation wire body (5) is a single-cycle power roller subchain supply line；Described automatic lifting
System (9) is located at the end of programme-controlled automatic transportation wire body (5), for detecting the lifting of supporting plate (8)；Described detection supporting plate
(8) on automatic lifting system (9), automatic centering alignment system (6) is on detection supporting plate (8)；Described is program control
Change the both sides installation diffusing reflection switch (7) of automatic transportation wire body (5), front and rear respectively a pair of diffusing reflection switch (7) of installation per side；Institute
The three-axis robot (10) stated is located on the end three-axis robot support of programme-controlled automatic transportation wire body (5), three-axis robot
(10) curvature that detector (11) is used to detect skylight (4) is carried；
Described six-joint robot (1) is located at the side of programme-controlled automatic transportation wire body (5) front end, and six-joint robot (1) is another
Side sets skylight support (3)；Vacuum cup (2) is set on the mechanical arm of six-joint robot (1)；
Described industrial computer (12) is located at the periphery of programme-controlled automatic transportation wire body (5), by control line respectively with it is programme-controlled from
Dynamic transport wire body (5), six-joint robot (1), automatic centering alignment system (6), diffusing reflection switch (7), automatic lifting system
(9), three-axis robot (10), detector (11) connect with display screen.
2. integral assembly product line is taught in vehicle dormer window curvature Intelligent Measurement production according to claim 1, it is characterised in that：Institute
Six-joint robot (1) the model MH124-new stated, it is ± 0.002mm to repeat to capture precision.
3. integral assembly product line is taught in vehicle dormer window curvature Intelligent Measurement production according to claim 1, it is characterised in that：Institute
The automatic centering alignment system (6) stated includes 6 up-small and down-big polyurethane cones, and 4 polyurethane cones therein distinguish position
In the both sides of skylight (4), every side two, 2 polyurethane cones are located at the both ends of skylight (4) respectively.
4. integral assembly product line is taught in vehicle dormer window curvature Intelligent Measurement production according to claim 1, it is characterised in that：Institute
B/P EGR Back Pressure Transducer EGR is set on the vacuum cup (2) for the six-joint robot (1) stated, for detecting the vacuum in vacuum cup (2).
5. integral assembly product line is taught in vehicle dormer window curvature Intelligent Measurement production according to claim 1, it is characterised in that：Institute
The automatic lifting system (9) stated includes 4 pressure liftable cylinders (14), and the lower end of described pressure liftable cylinder (14) is fixed on program control
Change in automatic transportation wire body (5), the upper end of pressure liftable cylinder (14) sets lifting alignment pin, and pressure liftable cylinder (14) passes through lifting
Alignment pin is connected with detection supporting plate (8).
6. integral assembly product line is taught in vehicle dormer window curvature Intelligent Measurement production according to claim 1, it is characterised in that：It is whole
Individual production line includes electrical control cubicles.
7. integral assembly product line is taught in vehicle dormer window curvature Intelligent Measurement production according to claim 1, it is characterised in that：Institute
The skylight support (3) stated has two, and one is used to place skylight to be detected (4), and another is used to place the skylight detected
(4)。
8. integral assembly product line is taught in vehicle dormer window curvature Intelligent Measurement production according to claim 1, it is characterised in that：It is whole
Individual production line includes Chain Link Fence (13), and described Chain Link Fence (13) forms rectangle fence, by six-joint robot (1),
Skylight support (3), programme-controlled automatic transportation wire body (5), three-axis robot (10) and industrial computer (12) fence up；Described metal
Electrical control cubicles operation door (15), industrial computer operation door (16) and display screen windows (17) are opened up on protection network (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720820150.6U CN206989907U (en) | 2017-07-07 | 2017-07-07 | Integral assembly product line is taught in the production of vehicle dormer window curvature Intelligent Measurement |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720820150.6U CN206989907U (en) | 2017-07-07 | 2017-07-07 | Integral assembly product line is taught in the production of vehicle dormer window curvature Intelligent Measurement |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206989907U true CN206989907U (en) | 2018-02-09 |
Family
ID=61404441
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720820150.6U Expired - Fee Related CN206989907U (en) | 2017-07-07 | 2017-07-07 | Integral assembly product line is taught in the production of vehicle dormer window curvature Intelligent Measurement |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206989907U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108927422A (en) * | 2018-08-15 | 2018-12-04 | 成都毓恬冠佳汽车零部件有限公司 | Trimmer and skylight detection system |
| CN112002169A (en) * | 2020-08-26 | 2020-11-27 | 姜春茂 | Real platform of instructing is synthesized to thing networking based on cloud platform |
| CN117124003A (en) * | 2023-10-26 | 2023-11-28 | 广州富士汽车整线集成有限公司 | Top cover servo centering platform mechanism of automobile welding equipment |
-
2017
- 2017-07-07 CN CN201720820150.6U patent/CN206989907U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108927422A (en) * | 2018-08-15 | 2018-12-04 | 成都毓恬冠佳汽车零部件有限公司 | Trimmer and skylight detection system |
| CN112002169A (en) * | 2020-08-26 | 2020-11-27 | 姜春茂 | Real platform of instructing is synthesized to thing networking based on cloud platform |
| CN117124003A (en) * | 2023-10-26 | 2023-11-28 | 广州富士汽车整线集成有限公司 | Top cover servo centering platform mechanism of automobile welding equipment |
| CN117124003B (en) * | 2023-10-26 | 2024-02-23 | 广州富士汽车整线集成有限公司 | Top cover servo centering platform mechanism of automobile welding equipment |
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Granted publication date: 20180209 Termination date: 20180707 |