CN208450245U - A kind of sheet metal component bending angle on-line detecting system - Google Patents
A kind of sheet metal component bending angle on-line detecting system Download PDFInfo
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- CN208450245U CN208450245U CN201820900557.4U CN201820900557U CN208450245U CN 208450245 U CN208450245 U CN 208450245U CN 201820900557 U CN201820900557 U CN 201820900557U CN 208450245 U CN208450245 U CN 208450245U
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Abstract
The utility model discloses a kind of sheet metal component bending angle on-line detecting systems, including rack and rack-mounted bending part pipeline, the rack to be equipped with: the lifting blocking mechanism for the bending part that stops or let pass;The centering clamp for being distributed in bending part pipeline two sides and moving synchronously;It is mounted on the two sensors that bending part bending angle is detected on centering clamp;It is connected with the two sensors to show the output equipment of bending angle.Sheet metal component bending angle on-line detecting system provided by the utility model, centering is carried out to the bending part of online production in real time by centering clamp, and bending angle is detected using sensor, online automatic detection particularly suitable for pipelining, the dimensional accuracy of bending part is improved, while reducing labour's input cost of enterprise.
Description
Technical field
The utility model relates to sheet metal component processing technique fields, and in particular to a kind of sheet metal component bending angle on-line checking system
System.
Background technique
Panel beating includes the processes such as basic working procedures and riveting, weldering such as cutting, rushing, rolling over, and has and saves material, production efficiency
The advantages that being apparently higher than machining, the accounting in machine-building are increasing.
As the performance of panel beating equipment improves, the production precision of panel beating is also correspondinglyd increase, and part has replaced machine
Tool processing, while with the needs of automated production, the intelligent production of panel beating is also synchronous to improve, and automatic on-line detects metal plate
Golden quality process is also largely arranged on panel beating automatic assembly line.
Bending angle is an important quality index of metal plate Bending Processing, at present either artificial bending or robot folding
Curved or external automatic metal plate production line is all artificial detection bending angle after the completion of sheet metal component bending, it is contemplated that cost of labor because
Element generally inspects bending part by random samples.
Currently, the method that the sampling observation used and artificial detection combine has the drawback that
(1) by the way of sampling observation, it not can avoid the substandard product that do not inspect by random samples and enter in subsequent assembly line, lead
The road Zhi Hou assembling quality is unable to get guarantee;
(2) artificial detection, large labor intensity are used;Meanwhile when detecting for a long time, testing staff is easy to appear fatigue, leads
Detection accuracy is caused to cannot be guaranteed.
(3) artificial detection causes testing cost higher, it is larger that enterprise produces pressure due to needing a large amount of manpowers.
Utility model content
The utility model provides a kind of sheet metal component bending angle on-line detecting system, by centering clamp in real time to online
The bending part of production carries out centering, and detects bending angle, the on-line automatic inspection particularly suitable for pipelining using sensor
It surveys, improves the dimensional accuracy of bending part, while reducing labour's input cost of enterprise.
A kind of sheet metal component bending angle on-line detecting system, including rack and the conveying of rack-mounted bending part
Line, the rack are equipped with:
Lifting blocking mechanism for the bending part that stops or let pass;
The centering clamp for being distributed in bending part pipeline two sides and moving synchronously;
It is mounted on the two sensors that bending part bending angle is detected on centering clamp;
It is connected with the two sensors to show the output equipment of bending angle.
Sheet metal component bending angle on-line detecting system provided by the utility model is not only suitable for using artificial bending production
Production line, it can also be used to automated productin line;When being especially used for automated productin line, it is not necessarily to manual intervention, greatly
The efficiency and detection accuracy of metal plate Bending Processing are improved greatly.
Sheet metal component moves on bending part pipeline, and the lifting blocking mechanism stops the traveling of sheet metal component after rising, right
Middle fixture movement carries out centering to sheet metal component, and two sensors are located at the corresponding centering clamp in bending part pipeline two sides
On, signal is acquired by sensor, and export after handling the signal.Bending angle is calculated using sensor signal to adopt
With algorithm in the prior art.
Preferably, the lifting blocking mechanism includes:
The pedestal being arranged on the rack;
It is mounted on the linear guide arranged on the pedestal and vertically;
The barrier plate being slidably fitted in the linear guide;
It is relatively fixed to detect the photoelectric sensor of bending part in place with the barrier plate;
It is mounted on the pedestal, to receive the signal of the photoelectric sensor and the drive of respective drive barrier plate lifting
It takes offence cylinder.
While bending part to be detected, which is run to, hits barrier plate, the photoelectric sensor being arranged on barrier plate is detected
Bending part simultaneously sends trigger signal, and bending part pipeline is out of service, the centering operation of centering clamp progress at this time, under barrier plate
Drop, after the completion of angle detection, bending part pipeline runs bending part to be detected to subsequent processing, and bending part leaves angle detection
After working position, barrier plate rises, and waits next bending part to be detected.
Preferably, the centering clamp includes:
Two sets of push and block parts, respectively with the two sides phase separation of bending part, each group sensor is fixed on corresponding push and block part;
Driving mechanism is connected with wherein a set of push and block part;
Synchronization mechanism is connected between two sets of push and block parts.
In centering clamp operational process in the technical solution, two sets of push and block part synchronization actions are realized to metal plate bending part position
Centering is realized in the limitation and adjustment set.
Preferably, every set push and block part include: along bending part conveying direction arrangement synchronization push plate and interval be fixed on
The mandril to offset in synchronous push plate with bending part side, each group sensor are fixed in corresponding synchronous push plate.
During centering, mandril and two side contacts of bending part are realized and are adjusted to the position of bending part.Mandril is generally arranged two
It is a or more than two.
Preferably, the driving mechanism is cylinder, the piston rod of cylinder is connected with the synchronization push plate of corresponding push and block part.
Cylinder generally passes through being fixed on the rack for cylinder angled seat level.The driving mechanism can also use it as needed
His driving mechanism, such as hydraulic cylinder can also be used.
Preferably, the synchronization mechanism includes:
Along the synchronous guide track of bending part conveying direction arrangement, two sets of push and block parts are arranged symmetrically in synchronous guide track two sides;
Along the Mobile base of synchronous guide track sliding;
The connecting rod being hinged between Mobile base push plate synchronous with every.
By synchronous guide track, the synchronism of push and block part operation is met.
Preferably, the centering clamp further includes guiding mechanism, which includes:
The traversing guide rail vertical with bending part conveying direction;
The two groups of slides matched with traversing guide rail, every set push and block part are fixed on corresponding one group of slide.
Traversing guide rail is two to be parallel to each other, and two groups of slides are combined on every traversing guide rail.
The output equipment includes: computing circuit, for receiving sensor signal and calculates the bending angle of bending part;Report
Alert or display circuit, is connected, for being alarmed or being shown bending part angle according to bending part detection angles with computing circuit.
In above-mentioned technical proposal, the output equipment in addition to the above composition, is also possible to the driving controlled by sensor
The driving device of bending part pipeline, such as the output equipment can be the driving motor of bending part pipeline, when sensor is examined
Measure current bending part angle it is undesirable when, to above-mentioned driving motor export control signal, stop motor operation.
In above-mentioned technical proposal, existing counting circuit is can be used in the computing circuit.In the technical solution, it is described alarm or
Display circuit, either the traditional alert circuit with warning function, at this time when detecting that bending angle is unqualified, alarm
Circuit carry out sound and/or light alarm.Alternatively, the alarm or display circuit can also be display screen, it to be used for real-time display bending part
Angle.Alternatively, the alarm or display circuit can also be while having the circuit of alarm and display.The computing circuit, report
Alert or display circuit can also be directly integrated on master control borad, and master control borad is connected with alarm lamp or display screen.
Preferably, every group of sensor includes three sensors, three sensors along bending part conveying direction arranged for interval,
Position respectively corresponds the middle part and both ends of bending part.
The sensor is 2D laser displacement sensor.Laser displacement sensor is monochromatic using high directivity, the height of laser
The features such as property and high brightness, can realize contactless telemeasurement.
Every group of sensor includes three sensors, with the detection accuracy of 3 positions after ensuring in front of bending part, when any 1
When the angle-data that a sensor detects is undesirable, it can be alarmed or be shown.
The 2D laser displacement sensor is fixed in the synchronization push plate of centering clamp by mounting rack, it is ensured that sensor
It is maintained at set distance with bending part need to be detected, guarantees detection accuracy.
Sheet metal component bending angle on-line detecting system provided by the utility model, the bending part that can meet different in width are automatic
Angle detects after bending, and size range gradually expands between bending part width 300-600, especially suitable for production scale of enterprise
Big equipment modernization transformation, realizes that intelligent measurement is unmanned.
Detailed description of the invention
Fig. 1 is the assembling schematic diagram (omitting work top) of the utility model sheet metal component bending angle on-line detecting system;
Fig. 2 is the side assembling schematic diagram of the utility model sheet metal component bending angle on-line detecting system;
Fig. 3 is the vertical view assembling schematic diagram of the utility model sheet metal component bending angle on-line detecting system;
Fig. 4 is the assembling schematic diagram of bending part pipeline in the utility model sheet metal component bending angle on-line detecting system;
Fig. 5 is that signal is assembled in the side of bending part pipeline in the utility model sheet metal component bending angle on-line detecting system
Figure;
Fig. 6 is the assembling schematic diagram of centering clamp in the utility model sheet metal component bending angle on-line detecting system;
Fig. 7 is the vertical view assembling schematic diagram of centering clamp in the utility model sheet metal component bending angle on-line detecting system;
Fig. 8 is the side view assembling schematic diagram of centering clamp in the utility model sheet metal component bending angle on-line detecting system;
Fig. 9 is the arragement construction of sensor and output equipment in the utility model sheet metal component bending angle on-line detecting system
Figure;
Figure 10 is the facade structures signal that block piece is gone up and down in the utility model sheet metal component bending angle on-line detecting system
Figure;
Figure 11 is the planar structure signal that block piece is gone up and down in the utility model sheet metal component bending angle on-line detecting system
Figure.
In figure: 1, rack;2, bending part pipeline;3, centering clamp;4, blocking mechanism is gone up and down;5, detection unit;7, metal plate
Golden bending part;8, work top;
201, conveyer belt rack;202, flat belt intermediate bracket;203, flat belt;204, the conveyer belt machine with guide groove
Frame;205, flat belt wheel shaft;206, driven flat-belt pulley;207, jackscrew;208, servo motor;209, active flat-belt pulley;
210, servo motor fixed plate;211, driven synchronous pulley;212, synchronous belt;213, active synchronization belt wheel;
301, synchronous push plate;302, mandril;303, traversing guide rail bearing;304, slide;305, traversing guide rail;306, gas
Cylinder;307, cylinder angled seat;308, angle cylinder seat keel;309, synchronous push plate angled seat;310, pin shaft;311, connecting rod;312, it moves
Dynamic seat pin axillare;313, Mobile base;314, synchronous guide track;315, synchronous guide track support;
401, pedestal;402, sliding block;403, linear guide;404, barrier plate;405, connector;406, cylinder is driven;
407, photoelectric sensor;408, bracket;
501, sensor;502, mounting rack;503, amplifier;504, programmable controller;505, power transformer;506,
Industrial personal computer;507, keyboard;508, display;
801, hairbrush plate face;802, hairbrush plate face steelframe.
Specific embodiment
The detailed technology content and embodiment of the utility model are further described with reference to the accompanying drawing.Label shown in the drawings
It is not to be taken as the limitation to the utility model technology with embodiment, any extension and increase on the basis of the utility model is equal
It is considered as the protection scope of the utility model.
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of sheet metal component bending angle on-line detecting system, including rack 1, it is mounted on rack
Bending part pipeline 2 on 1, for the bending part that stops or let pass lifting blocking mechanism 4, be distributed in 2 liang of bending part pipeline
Side and the centering clamp 3 moved synchronously, be mounted on centering clamp 3 detection unit 5 to detect bending part bending angle and
It is connected with detection unit 5 to show the output equipment of bending angle.
It is equipped with work top 8, rack 1 and work top 8 in rack 1 and provides support for on-line detecting system, detection is single
Member 5 is the core component of detection system.
As shown in Fig. 2, work top 8 is mounted in rack 1, work top 8 has two groups, is arranged in bending part conveying
The two sides of line 2, work top 8 include hairbrush plate face 801 and hairbrush plate face steelframe 802, play auxiliary supporting role to bending part.
Bending part pipeline 2, centering clamp 3 and lifting blocking mechanism 4 are the necessary guarantee of examinations function, bending
Part pipeline 2 transports bending part using assembly line form, makes bending part continuous moving, and lifting blocking mechanism 4 stops bending part
In detection position, when detecting bending part angle, bending part remains static.Centering clamp 3 guarantees bending part detection accuracy,
Prevent bending part skew from causing measurement error.
As shown in Figure 4, Figure 5, bending part pipeline 2 is mounted in rack 1, is disposed to extend along assembly line direction, realizes folding
The feeding and discharging of comer pieces.
Bending part pipeline 2 includes: conveyer belt rack 201, flat belt intermediate bracket 202, flat belt 203, band guide groove
Conveyer belt rack 204, driven flat-belt pulley 206, flat belt wheel shaft 205, jackscrew 207, servo motor 208, active flat belt
Take turns 209, servo motor fixed plate 210, active synchronization belt wheel 213, driven synchronous pulley 211, synchronous belt 212.
Servo motor 208 rotates, and the active synchronization belt wheel 213 on 208 spindle nose of servo motor passes through 212 band of synchronous belt
Driven synchronous pulley 211 is moved, is rotated with the coaxial active flat-belt pulley 209 of driven synchronous pulley 211, flat skin is driven by friction
Band 203 is mobile.By the adjusting of jackscrew 207, driven flat-belt pulley 206, flat belt wheel shaft 205 can be along the conveyer belts with guide groove
The slot of rack 204 vertically moves, and adjusts the elastic of flat belt 203.
As shown in Fig. 6, Fig. 7, Fig. 8, centering clamp 33 is mounted in rack 1, comprising: respectively with the phase separation of bending part two sides
Two sets of push and block parts, with driving mechanism and the synchronous machine being connected between two sets of push and block parts that wherein a set of push and block part is connected
Structure.
Every set push and block part includes: that synchronization push plate 301 along bending part conveying direction arrangement and interval are fixed on to synchronize and push away
The mandril 302 to offset on plate 301 with bending part side.
Driving mechanism is cylinder 306, and cylinder 306 is fixed in rack 1 by cylinder angled seat 307, the piston rod of cylinder 306
It is connected with the synchronization push plate 301 of corresponding push and block part.In order to guarantee the height of cylinder, angle cylinder seat keel is additionally provided in rack 1
308。
Synchronization mechanism includes: along the synchronous guide track 314 of bending part conveying direction arrangement, along the shifting of the sliding of synchronous guide track 314
Dynamic seat 313 and the connecting rod 311 being hinged between the push plate 301 synchronous with every of Mobile base 313.Two sets of push and block parts are arranged symmetrically
In 314 two sides of synchronous guide track.The both ends of synchronous guide track 314 are mounted in rack 1 by synchronous guide track support 315.
It is fixed with synchronous 301 angled seat 309 of push plate in synchronous push plate 301,313 pin shaft of Mobile base is installed on Mobile base 313
Plate 312, one end of connecting rod 311 and synchronous 301 angled seat 309 of push plate are hinged, and the other end and 313 pin shaft plate 312 of Mobile base pass through pin
Axis 310 is rotatablely connected.
Centering clamp 3 further includes guiding mechanism, and guiding mechanism includes: the traversing guide rail vertical with bending part conveying direction
305 and two groups of slides 304 matching with traversing guide rail 305, the synchronization push plate 301 in every set push and block part is fixed on correspondence
One group of slide 304 on, the both ends of traversing guide rail 305 are mounted in rack 1 by traversing guide rail bearing 303.
Synchronous push plate 301 is located at 801 lower section of hairbrush plate face of work top 8, each synchronous push plate 301 and two slides
304 are fixedly connected.The synchronous push plate 301 in every side is equipped with two mandrils 302, and every mandril 302 extends along the vertical direction, two tops
Bar 302 is arranged in the both ends of synchronous 301 horizontal direction of push plate, exposes hairbrush plate face 801 above mandril 302.
When needing to carry out centering to metal plate bending part 7, cylinder 306 is acted as the driving mechanism of entire mechanism, unilateral
Synchronization push plate 301 drive mandril 302 to draw close to centre, the synchronization push plate 301 of the other side is because of connecting rod 311 and Mobile base 313, same
The connecting rod synchronization mechanism that step guide rail 314 is formed also drives the other side mandril 302 to draw close to mid-ambles, complete to bending part from
Dynamic centering.
As shown in figure 9, detection unit 5 includes: the two sensors 501 being fixed in synchronous push plate 301, as shown in fig. 6,
Sensor 501 is fixed in synchronous push plate 301 by mounting rack 502.Output equipment includes: amplifier 503, programmable controller
504, power transformer 505, industrial personal computer 506, keyboard 507, display 508.
Sensor 501 uses 2D laser displacement sensor, and every group of sensor includes three sensors, and three sensors are along folding
Comer pieces conveying direction arranged for interval, position respectively correspond the middle part and both ends of bending part, can simultaneously to before the two sides of bending part,
In, rear 3 position folding surfaces carry out Angular Dimension detection, the data after detection are through amplifier 503,504 and of programmable controller
The program processing of industrial personal computer 506 is shown on display 508.Existing computing circuit can also be used in programmable controller 504.Work
Control machine 506 is used to receive the operation information of programmable controller 504, and the information is shown on display 508.
As shown in Figure 10, Figure 11, lifting blocking mechanism 4 is mounted in rack 1, and lifting blocking mechanism 4 includes: to be arranged in machine
Pedestal 1 on frame 1 is mounted on pedestal 1 and the linear guide arranged vertically 403, the resistance that is slidably fitted in linear guide 403
It is baffle 404, relatively fixed to detect bending part photoelectric sensor 407 in place and be mounted on pedestal 1 with barrier plate 404
On, to receive the signal of photoelectric sensor 407 and the driving cylinder 406 of the lifting of respective drive barrier plate 404.
Sliding block 402 is sliding combined in linear guide 403, sliding block 402 is fixedly connected with barrier plate 404.It is fixed on pedestal 1
There is bracket 408, photoelectric sensor 407407 is fixedly mounted on bracket 408.Cylinder 406 is driven by connector 405 and is stopped
Plate 404 connects.
While encountering barrier plate 404 with the mobile metal plate bending part 7 of bending part pipeline 2, photoelectric sensor 407 is triggered
Signal is issued, bending part pipeline 2 stops working.When detection is completed, the bending part after automatic bending automatically flows into next station
Afterwards, the cylinder 406 for going up and down block piece 4, which works, to be risen, and is waited next bending part, is only in upper limit position in driving cylinder 406
And photoelectric sensor 407, when detecting plate in place, the signal of sensor 501 is useful signal.
Sheet metal component bending angle on-line detecting system provided in this embodiment, the course of work are as follows:
Step 1: entering on-line detecting system, 2 band of bending part pipeline through assembly line after 7 liang of Edge Bends of metal plate bending part
Dynamic metal plate bending part 7 vertically moves, and after encountering lifting block piece 4, bending part pipeline 2 stops movement, goes up and down the resistance of block piece 4
Baffle 404 declines.
Step 2: the cylinder 306 of centering clamp 3 acts, drive the synchronization push plate 301 of two sides synchronous with mandril 302 to metal plate
Golden bending part 7 clamps centering.
Step 3: sensor 501 detects metal plate bending part 7, and it will test data and calculate through program in display
It is shown on 508.
Step 4: the cylinder 306 of centering clamp 3 acts, the synchronization push plate 301 of two sides and mandril 302 is driven to contact to metal plate
The clamping of golden bending part 7.
Step 5: bending part pipeline 2 drives metal plate bending part 7 to vertically move, into next station, block piece 4 is gone up and down
Barrier plate 404 rise, wait next detection.
Sheet metal component bending angle on-line detecting system provided by the utility model, particularly suitable for automatic assembly line operation,
On-line real-time measuremen is realized to the sheet metal component after bending, 100% full inspection is increased efficiency by downsizing payrolls obvious, while guarantee among bending part and
The angle at both ends meets the requirements.
According to the disclosure and teachings of the above specification, the utility model those skilled in the art can also be to above-mentioned reality
The mode of applying carries out change and modification appropriate.Therefore, the utility model is not limited to specific implementation disclosed and described above
Mode should also be as falling into the protection scope of the claims of the present utility model to some modifications and changes of the utility model.
In addition, although using some specific terms in this specification, these terms are merely for convenience of description, not to this reality
With novel composition any restrictions.
Claims (8)
1. a kind of sheet metal component bending angle on-line detecting system, including rack and rack-mounted bending part pipeline,
It is characterized in that, the rack is equipped with:
Lifting blocking mechanism for the bending part that stops or let pass;
The centering clamp for being distributed in bending part pipeline two sides and moving synchronously;
It is mounted on the two sensors that bending part bending angle is detected on centering clamp;
It is connected with the two sensors to show the output equipment of bending angle.
2. sheet metal component bending angle on-line detecting system as described in claim 1, which is characterized in that the lifting blocking mechanism
Include:
The pedestal being arranged on the rack;
It is mounted on the linear guide arranged on the pedestal and vertically;
The barrier plate being slidably fitted in the linear guide;
It is relatively fixed to detect the photoelectric sensor of bending part in place with the barrier plate;
It is mounted on the pedestal, to receive the signal of the photoelectric sensor and the driving gas of respective drive barrier plate lifting
Cylinder.
3. sheet metal component bending angle on-line detecting system as described in claim 1, which is characterized in that the centering clamp packet
It includes:
Two sets of push and block parts, respectively with the two sides phase separation of bending part, each group sensor is fixed on corresponding push and block part;
Driving mechanism is connected with wherein a set of push and block part;
Synchronization mechanism is connected between two sets of push and block parts.
4. sheet metal component bending angle on-line detecting system as claimed in claim 3, which is characterized in that every set push and block part includes:
Synchronization push plate and interval along bending part conveying direction arrangement are fixed on the mandril to offset in synchronous push plate with bending part side,
Each group sensor is fixed in corresponding synchronous push plate.
5. sheet metal component bending angle on-line detecting system as claimed in claim 3, which is characterized in that the driving mechanism is gas
Cylinder, the piston rod of cylinder are connected with the synchronization push plate of corresponding push and block part.
6. sheet metal component bending angle on-line detecting system as claimed in claim 3, which is characterized in that the synchronization mechanism packet
It includes:
Along the synchronous guide track of bending part conveying direction arrangement, two sets of push and block parts are arranged symmetrically in synchronous guide track two sides;
Along the Mobile base of synchronous guide track sliding;
The connecting rod being hinged between Mobile base push plate synchronous with every.
7. sheet metal component bending angle on-line detecting system as claimed in claim 3, which is characterized in that the centering clamp also wraps
Guiding mechanism is included, which includes:
The traversing guide rail vertical with bending part conveying direction;
The two groups of slides matched with traversing guide rail, every set push and block part are fixed on corresponding one group of slide.
8. sheet metal component bending angle on-line detecting system as described in any one of claims 1 to 7, which is characterized in that every group of biography
Sensor includes three sensors, and along bending part conveying direction arranged for interval, position respectively corresponds in bending part three sensors
Portion and both ends.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111283096A (en) * | 2020-03-02 | 2020-06-16 | 崔小菲 | Intelligent monitoring integrated equipment for sheet metal part riveting line |
CN111451320A (en) * | 2020-04-10 | 2020-07-28 | 陕西重型汽车有限公司 | Heavy truck longitudinal beam bending height online detection tool and working method thereof |
CN116558420A (en) * | 2023-07-12 | 2023-08-08 | 天津汇众轻量化科技有限公司 | Bending quality detection device for automobile sheet metal part |
-
2018
- 2018-06-11 CN CN201820900557.4U patent/CN208450245U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111283096A (en) * | 2020-03-02 | 2020-06-16 | 崔小菲 | Intelligent monitoring integrated equipment for sheet metal part riveting line |
CN111451320A (en) * | 2020-04-10 | 2020-07-28 | 陕西重型汽车有限公司 | Heavy truck longitudinal beam bending height online detection tool and working method thereof |
CN116558420A (en) * | 2023-07-12 | 2023-08-08 | 天津汇众轻量化科技有限公司 | Bending quality detection device for automobile sheet metal part |
CN116558420B (en) * | 2023-07-12 | 2023-09-05 | 天津汇众轻量化科技有限公司 | Bending quality detection device for automobile sheet metal part |
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