CN207636025U - A kind of automatic high speed glass monitor station - Google Patents
A kind of automatic high speed glass monitor station Download PDFInfo
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- CN207636025U CN207636025U CN201721872152.6U CN201721872152U CN207636025U CN 207636025 U CN207636025 U CN 207636025U CN 201721872152 U CN201721872152 U CN 201721872152U CN 207636025 U CN207636025 U CN 207636025U
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- dimensional measurement
- measurement mechanism
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- glass
- detection device
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Abstract
The utility model provides a kind of automatic high speed glass monitor station, belong to glass size testing equipment field, it includes dimensional measurement mechanism, rack, synchronous tape transport, PLC controller and MCU processor, two of which dimensional measurement mechanism is mutually perpendicular to form the Y-axis of plane right-angle coordinate and X-axis, based on plane right-angle coordinate, by mutual dislocation in dimensional measurement mechanism and be relatively fixed installation non-contact type detection device detect glass plate edge, and record two point coordinates on glass edge, glass edge linear equation is determined by two point coordinates, and then quickly calculate the length of side of quadrangle glass, angle and area equidimension parameter.Monitor station provided by the utility model fast, high and lossless glass of precision with detection speed, the advantages of can taking multiple measurements.
Description
Technical field
The utility model belongs to glass size testing equipment field more particularly to a kind of four side of touchless automatic high speed
Shape glass monitor station.
Background technology
It needs to be measured the size of glass before glass processing, to determine the specification of glass, facilitates processing.Traditional glass
Glass parallel edges range measurement mode mainly uses manual type, and which is time-consuming and laborious, and easy tos produce error.
In order to solve the problems, such as that it is existing insufficient that manual type measures, in Chinese patent application prospectus,
In CN203945261U for need before glass processing manually the width to glass and thickness measure, it is inconvenient for use to bring
And time-consuming and laborious problem, disclose a kind of glass measuring device for automatic measurement glass size.The glass measuring device
It is arranged in the workpiece inlet of glass processing device.Glass measuring device includes mainly holder, glass conveying roller way, width measurement
Device, measurer for thickness.Glass conveying roller way is located on holder, after measurement, glass is defeated for placing glass to be measured
It is sent in glass processing device.Width of measuring device includes servo motor, transport mechanism, circuit board and multiple optoelectronic switches, is used
In the width of automatic measurement glass, circuit board is opened for receiving and handling optoelectronic switch information, control servomotor movement, photoelectricity
Close setting on the transfer mechanism.Width of measuring device is arranged in the lower section of glass to be measured, and optoelectronic switch pair is driven by transport mechanism
Glass to be measured is scanned, and the width of glass to be measured is obtained by circuit board operation according to movement velocity and the time for reaching edge.
Measurer for thickness includes mainly ultrasound measuring instrument or laser thickness gauge, and the below or above in glass to be measured is arranged, for certainly
The dynamic thickness for measuring glass.The width and thickness of the glass measuring device energy automatic measurement glass are improved instead of manual measurement
Working efficiency, still, when measuring, the side to be measured of glass need to be aligned with a certain true edge, and cannot be placed with random angle,
It makes troubles in actual use.
Chinese patent application prospectus, the glass in CN206561423U for different size can not be accurately placed at
Problem on the operating position of next procedure discloses a kind of position at automatic detection glass edge to be measured, and glass is accurate
The glass measuring device of placement.The glass measuring device includes actuator, ranging part, sensor and controller.When work, the glass
Glass measuring device is positioned in a certain reference point of working face.Ranging part makes sensor in glass to be measured under the drive of actuator
Top is axially moveable, to detect the edge placement to be measured of glass.The glass edge placement letter that controller receiving sensor is sent
Number, and glass edge to be measured is calculated at a distance from reference point by the rotating cycle of actuator, to obtain the length of glass
Or width.Due to when measuring, measuring device is positioned in reference point in advance, and measuring device cannot be arbitrarily placed, made
With inconvenience.
Another kind contact intelligent card foot measuring technique in the prior art, one of disadvantage are mechanism complexity, Yin Qibi
There must be the positioning being located in plate glass on one side at fixed card base to keep to the side mechanism；Its disadvantage second is that because it must have positioning to lean on
Side acts and increases time of measuring；The three of its disadvantage are increasing with pendulous frequency, it may appear that fixed card base and mobile card
Foot wear phenomenon, to occur measuring inaccurate situation.
Invention content
Based on the prior art there are the above problem, the utility model provides a kind of automatic high speed glass monitor station,
Including dimensional measurement mechanism, rack, synchronous tape transport, PLC controller and MCU processor, two of which dimensional measurement machine
Structure is mutually perpendicular to form the Y-axis of plane right-angle coordinate and X-axis, based on plane right-angle coordinate, passes through dimensional measurement machine
On structure mutual dislocation and be relatively fixed installation non-contact type detection device detection glass plate edge, and record on glass edge
Two point coordinates, determine glass edge linear equation by two point coordinates, and then quickly calculate the length of side of quadrangle glass, folder
Angle and area equidimension parameter.Monitor station provided by the utility model has that detection speed is fast, the high and lossless glass of precision, can be with
The advantages of taking multiple measurements.
The utility model is achieved the goal by technical solution in detailed below：
A kind of automatic high speed glass monitor station comprising dimensional measurement mechanism, rack, synchronous tape transport, PLC controls
Device and MCU processor；
The dimensional measurement mechanism includes straight line slide unit, crossbeam, 2 or more non-contact type detection devices, movement
Sliding block, detection device mounting base and motor；The straight line slide unit is fixedly mounted on crossbeam；The mobile sliding block sliding connects
It is connected on straight line slide unit；The detection device mounting base is fixedly attached to mobile sliding block, the non-contact type detection device
Dislocation is fixedly mounted in detection device mounting base up and down, and detection device mounting base and contactless is driven by mobile sliding block
Formula detection device is slided along straight line slide unit；The motor is connected to straight line slide unit by transmission mechanism, is on straight line slide unit
Mobile sliding block provides sliding power；It is provided with frame connecting structure on the crossbeam, by frame connecting structure by entire ruler
Very little measuring mechanism is mounted in rack；
The synchronization tape transport include several rolling bearing units, driving shaft, several active synchronization belt wheels, supporting rack,
Several driven synchronous pulleys, several synchronous belts and motor of usheing to seat；The rolling bearing units are fixedly mounted in the edge of rack inboard
On side；The driving shaft passes through rolling bearing units, rack is connected in a manner of it can relatively rotate by rolling bearing units, driving shaft is again
It is electrically connected to motor of usheing to seat by transmission mechanism；The active synchronization belt wheel is uniformly mounted on driving shaft, by actively
Axis drives rotation；The driven synchronous pulley is correspondingly mounted to active synchronization belt wheel in the opposite side edge in rack
On side；The synchronous belt is mounted on a pair of corresponding active synchronization belt wheel and driven synchronous pulley, every synchronous belt are relatively flat
Row installation；The supporting rack is fixedly mounted in rack, supports synchronous belt；
The MCU processor is electrically connected to PLC controller, and control and adjusting PLC controller, PLC controller are electric again
Motor, non-contact type detection device and the motor of usheing to seat on synchronous tape transport that property is connected in dimensional measurement mechanism
On；The dimensional measurement mechanism is divided into X-axis dimensional measurement mechanism and Y-axis dimensional measurement mechanism, X-axis dimensional measurement mechanism and machine
Frame inboard side is parallelly mounted in rack, and Y-axis dimensional measurement mechanism and X-axis dimensional measurement mechanism are vertically installed at rack
On.
Wherein, the non-contact type detection device in the dimensional measurement mechanism is photoelectric sensor or supersonic sensing
The sensor that device or both is mixed.
Wherein, the quantity of the non-contact type detection device in the dimensional measurement mechanism is 2, at least has 2 inspections
Measurement equipment could read the coordinate of two differences from same glass edge, using the distance between detection device as known to
Data calculate two parallel edges at a distance from horizontal angle and two horizontal sides by method of geometry.
Wherein, the motor in the dimensional measurement mechanism is servo motor or stepper motor, servo motor and stepping
Motor can make control speed, positional precision very accurate, can convert voltage signal to torque and rotating speed with drive control pair
As.Servo motor and stepping motor rotor rotating speed are controlled by input signal, and energy fast reaction is used in automatic control system
Make executive component, and with characteristics such as electromechanical time constant small, the linearity is high, pickup voltages, the electric signal received can be turned
It changes the angular displacement on motor reel or angular speed output into, facilitates accurate recording servo position.
Wherein, the frame connecting structure in the dimensional measurement mechanism is screw connecting structure, screw connecting structure energy
Firmly by dimensional measurement mechanism fixed frame, while being also convenient for removing.
Wherein, the synchronization tape transport further includes that synchronous belt limited support truss and driven synchronous pulley are adjusted
Plate, the synchronous belt limited support truss are fixedly mounted on supporting rack, the lateral position of limits synchronization band；Described is driven
Synchronous pulley adjustable plate is mounted on synchronous belt limited support truss close to driven synchronous pulley end, and the driven synchronous pulley is logical
It crosses driven synchronous pulley adjustable plate to be fixed on the rack, by driven synchronous pulley adjustable plate adjusting position.
The utility model has the advantage that：Pass through two touchless inspections of arranged in dislocation in dimensional measurement mechanism
Measurement equipment, vertical and horizontal distance, the distance apart from size measuring mechanism of two detection devices are all known distance, flat
The parameters such as the length of side of quadrangle, area can be quickly calculated in the rectangular coordinate system of face by known 2 points；Monitor station simultaneously
It is not necessarily in measurement process and contact glass sheet, avoids and cause glass plate to damage during with contact glass sheet；Same
There are two detection devices in a dimensional measurement mechanism, and two detection device synchronous slides can simplify device structure, reduce
Manufacturing cost.
Description of the drawings
Fig. 1, a kind of overall structure diagram of automatic high speed glass monitor station.
Fig. 2, a kind of dimensional measurement mechanism structure schematic diagram of automatic high speed glass monitor station.
Fig. 3, a kind of synchronization tape transport partial enlarged view of automatic high speed glass monitor station.
Fig. 4, the present invention looks up structural representation of photoelectric sensor and detection device mounting base.
Specific implementation mode
A kind of automatic high speed glass monitor station as shown in Figs. 1-3 comprising dimensional measurement mechanism 2, rack 1, synchronous belt
Transport mechanism 4, PLC controller 3 and MCU processor；
The dimensional measurement mechanism 2 includes straight line slide unit 22, the photoelectric sensor of 21,2, crossbeam, mobile sliding block, inspection
Measurement equipment mounting base 23 and servo motor 26；The straight line slide unit 22 is fixedly mounted on crossbeam 21；The mobile sliding block
It is slidably connected on straight line slide unit 22；The detection device mounting base 23 is fixedly attached to mobile sliding block, first light
It misplaces and is fixedly mounted in detection device mounting base 23 up and down between electric transducer 24 and the second photoelectric sensor 25,
Detection device mounting base 23 and 2 photoelectric sensors is driven to be slided along straight line slide unit 22 by mobile sliding block；The servo motor
26 are connected to straight line slide unit 22 by transmission mechanism, and sliding power is provided for the mobile sliding block on straight line slide unit 22；The cross
It is provided with 1 connection structure of screw rack on beam 21, is mounted on entire dimensional measurement mechanism 2 by 1 connection structure of screw rack
In rack 1；
The synchronization tape transport 4 include several rolling bearing units 41, driving shaft 42, several active synchronization belt wheels 43,
Supporting rack 44, several driven synchronous pulleys 47, several synchronous belts 48, motor of usheing to seat, synchronous belt limited support truss 45 and driven
Synchronous pulley adjustable plate 46；On the rolling bearing units 41 are fixedly mounted on the inside of the inboard edge of rack 1；The driving shaft 42
Across rolling bearing units 41, rack 1 is connected in a manner of it can relatively rotate by rolling bearing units 41, driving shaft 42 passes through driver again
Structure is electrically connected to motor of usheing to seat；The active synchronization belt wheel 43 is uniformly mounted on driving shaft 42, by 42 band of driving shaft
Turn is dynamic；The driven synchronous pulley 47 is correspondingly mounted to the opposite side edge in rack 1 with active synchronization belt wheel 43
On the driven synchronous pulley adjustable plate 46 at place；The synchronous belt 48 is mounted on a pair of corresponding active synchronization belt wheel 43 and driven
Synchronous pulley 47, the relatively parallel installation of every synchronous belt 48；The supporting rack 44 is fixedly mounted in rack 1, and support synchronizes
Band 48；The synchronous belt limited support truss 45 is fixedly mounted on supporting rack 44, the lateral position of limits synchronization band 48；Institute
The driven synchronous pulley adjustable plate 46 stated be mounted on synchronous belt limited support truss 45 close to 47 end of driven synchronous pulley, it is described
Driven synchronous pulley 47 is fixed on by driven synchronous pulley adjustable plate 46 in rack 1, is adjusted by driven synchronous pulley adjustable plate 46
Section is set；
The MCU processor is electrically connected to PLC controller 3, control and adjusting PLC controller 3, and PLC controller 3 is again
Servo motor 26, photoelectric sensor and the electricity of usheing to seat on synchronous tape transport 4 being electrically connected in dimensional measurement mechanism 2
On machine；The dimensional measurement mechanism 2 divides for X-axis dimensional measurement mechanism 2 and Y-axis dimensional measurement mechanism 2, X-axis dimensional measurement machine
Structure 2 is parallelly mounted in rack 1 with the inboard side of rack 1, and Y-axis dimensional measurement mechanism 2 and X-axis dimensional measurement mechanism 2 are vertically
In rack 1.
When in use, after plate glass to be measured being placed on synchronous belt conveying mechanism, MCU processor is controlled by PLC
After plate glass to be measured is transported to detection zone by device 3 processed using synchronous belt, driving X-axis dimensional measurement mechanism 2 and Y-axis size are surveyed
Measuring mechanism 2, the first photoelectric sensor 24 in dimensional measurement mechanism 2 under the control of servo motor 26 from the positive direction of reference axis to
Negative direction moves through plate glass.Servo position is recorded when the first photoelectric sensor 24 detects glass edge, is utilized
Servo position and the first photoelectric sensor 24 can be determined with a distance from reference axis 24 movement locus of the first photoelectric sensor and
Glass edge intersecting point coordinate.Such as the first photoelectric sensor 24 in X-axis dimensional measurement mechanism 2 is when detecting glass edge position
Servo position a is recorded, the first photoelectric sensor 24 is b with a distance from X-axis, then the intersecting point coordinate is（A, b）.X-axis dimensional measurement
The distance of two photoelectric sensors in the X-axis direction in mechanism 2 is c, and glass edge is detected in the second photoelectric sensor 25
Shi Jilu servo positions a0, then this intersecting point coordinate be（a0+ c, b）.It can be determined using 2 points known in same glass edge
The linear equation of glass edge.The linear equation of other four edges can be similarly calculated, to utilize the linear equation of four edges
Calculate the length of side, the angle equidimension parameter of plate glass.
A kind of embodiment of the utility model above described embodiment only expresses, the description thereof is more specific and detailed,
But it should not be understood as limiting the scope of the patent of the utility model.It should be pointed out that for the common of this field
For technical staff, without departing from the concept of the premise utility, various modifications and improvements can be made, these all belong to
In the scope of protection of the utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.
Claims (6)
1. a kind of automatic high speed glass monitor station, which is characterized in that it includes dimensional measurement mechanism, rack, synchronous belt conveyor
Structure, PLC controller and MCU processor；
The dimensional measurement mechanism include straight line slide unit, crossbeam, 2 or more non-contact type detection devices, mobile sliding block,
Detection device mounting base and motor；The straight line slide unit is fixedly mounted on crossbeam；The mobile sliding block is slidably connected at
On straight line slide unit；The detection device mounting base is fixedly attached to mobile sliding block, above and below the non-contact type detection device
Left and right dislocation is fixedly mounted in detection device mounting base, drives detection device mounting base and non-contact type to examine by mobile sliding block
Measurement equipment is slided along straight line slide unit；The motor is connected to straight line slide unit by transmission mechanism, is the movement on straight line slide unit
Sliding block provides sliding power；It is provided with frame connecting structure on the crossbeam, is surveyed entire size by frame connecting structure
Measuring mechanism is mounted in rack；
The synchronization tape transport includes several rolling bearing units, driving shaft, several active synchronization belt wheels, supporting rack, several
Driven synchronous pulley, several synchronous belts and motor of usheing to seat；On the rolling bearing units are fixedly mounted on the inside of the edge of rack inboard；
The driving shaft passes through rolling bearing units, rack is connected in a manner of it can relatively rotate by rolling bearing units, driving shaft passes through again
Transmission mechanism is electrically connected to motor of usheing to seat；The active synchronization belt wheel is uniformly mounted on driving shaft, by driving shaft band
Turn is dynamic；The driven synchronous pulley is correspondingly mounted to active synchronization belt wheel on the inside of the opposite side edge in rack
On；The synchronous belt is mounted on a pair of corresponding active synchronization belt wheel and driven synchronous pulley, every synchronous belt are relatively parallel
Installation；The supporting rack is fixedly mounted in rack, supports synchronous belt；
The MCU processor is electrically connected to PLC controller, and control and adjusting PLC controller, PLC controller electrically connect again
Motor, non-contact type detection device and the usheing to seat on motor on synchronous tape transport being connected in dimensional measurement mechanism；Institute
The dimensional measurement mechanism stated is divided into X-axis dimensional measurement mechanism and Y-axis dimensional measurement mechanism, X-axis dimensional measurement mechanism in rack
Side is parallelly mounted in rack, and Y-axis dimensional measurement mechanism and X-axis dimensional measurement mechanism are vertically installed in rack.
2. a kind of automatic high speed glass monitor station according to claim 1, which is characterized in that the dimensional measurement mechanism
On non-contact type detection device be sensor that photoelectric sensor or ultrasonic sensor or both are mixed.
3. a kind of automatic high speed glass monitor station according to claim 1, which is characterized in that the dimensional measurement mechanism
On the quantity of non-contact type detection device be 2.
4. a kind of automatic high speed glass monitor station according to claim 1, which is characterized in that the dimensional measurement mechanism
On motor be servo motor or stepper motor.
5. a kind of automatic high speed glass monitor station according to claim 1, which is characterized in that the dimensional measurement mechanism
On frame connecting structure be screw connecting structure.
6. a kind of automatic high speed glass monitor station according to claim 1, which is characterized in that the synchronization belt conveyor
Structure further includes synchronous belt limited support truss and driven synchronous pulley adjustable plate, and the synchronous belt limited support truss fixes peace
On supporting rack, the lateral position of limits synchronization band；The driven synchronous pulley adjustable plate is mounted on synchronous belt limit branch
Truss is supportted close to driven synchronous pulley end, the driven synchronous pulley is fixed on rack by driven synchronous pulley adjustable plate
On, by driven synchronous pulley adjustable plate adjusting position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721872152.6U CN207636025U (en) | 2017-12-28 | 2017-12-28 | A kind of automatic high speed glass monitor station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721872152.6U CN207636025U (en) | 2017-12-28 | 2017-12-28 | A kind of automatic high speed glass monitor station |
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| Publication Number | Publication Date |
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| CN207636025U true CN207636025U (en) | 2018-07-20 |
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ID=62850803
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| CN201721872152.6U Active CN207636025U (en) | 2017-12-28 | 2017-12-28 | A kind of automatic high speed glass monitor station |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109230139A (en) * | 2018-10-12 | 2019-01-18 | 成都海科工控设备有限公司 | A kind of digitlization glass storehouse |
| CN109341619A (en) * | 2018-11-01 | 2019-02-15 | 佛山市顺德区高力威机械有限公司 | Multistation exempts to position the sleeping monitor station of glass and its detection method |
| CN109530555A (en) * | 2019-01-15 | 2019-03-29 | 吉林大学 | A kind of leveller for the leveling of multiple spot mold and punching head |
| CN109677930A (en) * | 2019-01-31 | 2019-04-26 | 中国建材国际工程集团有限公司 | A kind of horizontal stacking and its control method |
| CN110108216A (en) * | 2019-06-05 | 2019-08-09 | 佛山市顺德区风生水起自动化机械设备有限公司 | A kind of square glass detection device and method |
| CN114474009A (en) * | 2021-12-08 | 2022-05-13 | 山东通疆机械科技有限公司 | Multi-station efficient manipulator glass discharging table |
| CN117629297A (en) * | 2023-11-29 | 2024-03-01 | 中建材凯盛机器人（上海）有限公司 | Automatic size, thickness and weight detection equipment for rolled glass |
-
2017
- 2017-12-28 CN CN201721872152.6U patent/CN207636025U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109230139A (en) * | 2018-10-12 | 2019-01-18 | 成都海科工控设备有限公司 | A kind of digitlization glass storehouse |
| CN109341619A (en) * | 2018-11-01 | 2019-02-15 | 佛山市顺德区高力威机械有限公司 | Multistation exempts to position the sleeping monitor station of glass and its detection method |
| CN109341619B (en) * | 2018-11-01 | 2023-11-21 | 广东高力威机械科技有限公司 | Multi-station positioning-free glass lying detection table and detection method thereof |
| CN109530555A (en) * | 2019-01-15 | 2019-03-29 | 吉林大学 | A kind of leveller for the leveling of multiple spot mold and punching head |
| CN109677930A (en) * | 2019-01-31 | 2019-04-26 | 中国建材国际工程集团有限公司 | A kind of horizontal stacking and its control method |
| CN110108216A (en) * | 2019-06-05 | 2019-08-09 | 佛山市顺德区风生水起自动化机械设备有限公司 | A kind of square glass detection device and method |
| CN114474009A (en) * | 2021-12-08 | 2022-05-13 | 山东通疆机械科技有限公司 | Multi-station efficient manipulator glass discharging table |
| CN117629297A (en) * | 2023-11-29 | 2024-03-01 | 中建材凯盛机器人（上海）有限公司 | Automatic size, thickness and weight detection equipment for rolled glass |
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