CN206915258U - A kind of buffer storage for Real-time Balancing multitask production line - Google Patents
A kind of buffer storage for Real-time Balancing multitask production line Download PDFInfo
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- CN206915258U CN206915258U CN201720430830.7U CN201720430830U CN206915258U CN 206915258 U CN206915258 U CN 206915258U CN 201720430830 U CN201720430830 U CN 201720430830U CN 206915258 U CN206915258 U CN 206915258U
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Abstract
The utility model provides a kind of buffer storage for Real-time Balancing multitask production line, including device frame, detection lifting layer, transport adjustment layer and cache layer, the bottom that the detection lifting layer is arranged on device frame is connected with cache layer, the cache layer is arranged on top and the interconnection of device frame with transport adjustment layer, the detection lifting layer includes entrance bit density quantity detection part, transmission belt and outlet bit density quantity detection part, and the entrance bit density quantity detection part is connected to the both sides of transmission belt with outlet bit density quantity detection part；The utility model is in flow production line in the case of multitask, when avoiding each replacing task production the problem of arrangement is lost time will be scheduled to the station of streamline, adjust automatically production line, control reduces balanced ratio loss, station and personnel/equipment are adjusted in production process in real time, reach the raising of plant produced efficiency, promote lean production.
Description
Technical field
It the utility model is related to manufacturing equipment field, and in particular to a kind of caching for Real-time Balancing multitask production line
Device.
Background technology
In existing society, production line balance mode is still the mode of production main inside factory, is that a kind of collective closes
Make the mode to fulfil assignment, continuous-flow type line balancing rate { balanced ratio=each station activity duration summation/(bottleneck time × people
Number) } 100% perfect condition is extremely difficult to, it can so cause other all stations in addition to bottleneck station to wait bottleneck work
The situation of position operation, here it is the loss of so-called balanced ratio.
Pipelining is a kind of operating type completed by collective cooperation, as a member to be worked on streamline, no matter
There is the operation that abnormal conditions can all influence adjacent stations operating personnel in which station.The generation line of multitask, per subtask
When being produced all can to the station of streamline again job-shop, can not determine in real time which station activity duration it is long, which
Station activity duration short situation, the loss of balanced ratio can not real-time embodying, cannot also analyze reason in real time.It can not divide in real time
Reason is analysed, also can not just find whether interior employee has unnecessary operation (waste of action, the waste carried), or small yield in short-term
In the case of can not determine using which kind of mechanical work it is more excellent.
Factory can lift balanced ratio by methods such as automations, reach the purpose for proposing production or cutting personnel.
Utility model content
In view of this, to solve above-mentioned the problems of the prior art, the utility model provides one kind and is used for Real-time Balancing
The buffer storage of multitask production line, in flow production line in the case of multitask, when avoiding each replacing task production
The problem of arrangement is lost time, adjust automatically production line will be scheduled to the station of streamline, control reduces balanced ratio damage
Lose, adjust station and personnel/equipment in production process in real time, reach the raising of plant produced efficiency, promote lean production.
To achieve these goals, the technical solution of the utility model is as follows：
A kind of buffer storage for Real-time Balancing multitask production line, including device frame, detection lifting layer, transport adjustment
Layer and cache layer, the bottom that the detection lifting layer is arranged on device frame are connected with cache layer, and the cache layer adjusts with transport
Layer is arranged on the top of device frame and interconnection, and the detection lifting layer includes entrance bit density quantity detection part, transmission
Band and outlet bit density quantity detection part, the entrance bit density quantity detection part and outlet bit density quantity test section
Part is connected to the both sides of transmission belt；
The entrance bit quantity Density Detection part is used for the quantity for detecting the original paper to be processed being put into；
The transmission belt is used to original paper to be processed being raised to transport adjustment layer processing；
The outlet bit quantity Density Detection part is used to detect the original paper quantity machined；
The transport adjustment layer is used to process and transport processing original paper；
The cache layer is used to place original paper to be processed；
Further, the transmission belt includes several lifting parts, and several described lifting parts connect side by side, described
Lifting part includes several power transmission shafts, and several described power transmission shafts connect in lifting part side by side；
Further, the transport adjustment layer includes handling gripper, rescaling part and transport section, the conveying clamp
Tool, rescaling part and transport section interconnect；
The handling gripper is used to fix original paper to be processed；
The rescaling part is used for the length for being adapted to original paper to be processed；
The transport section is used to carry original paper round-trip transmission band to be processed and caching table top；
Further, the cache layer includes several caching table tops, and several described caching table top vertical direction are side by side
Connection, the caching table top are used to depositing or extracting original paper to be processed；
Further, the caching table top can adjust upper-lower position, and original paper to be processed is carried for convenient；
Compared with prior art, a kind of buffer storage for Real-time Balancing multitask production line of the present utility model is flowing
Aquatic producing line will be scheduled peace when avoiding each replacing task production in the case of multitask to the station of streamline
The problem of row loses time, adjust automatically production line, control reduce balanced ratio and lost, real-time adjustment station and people in production process
Member/equipment, reach the raising of plant produced efficiency, promote lean production.
Brief description of the drawings
, below will be to needed for embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
The accompanying drawing to be used is briefly described, it should be apparent that, drawings in the following description are only some realities of the present utility model
Example is applied, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to these accompanying drawings
Obtain other accompanying drawings.
Fig. 1 is a kind of structural representation of buffer storage for Real-time Balancing multitask production line of the present utility model；
Fig. 2 is a kind of schematic flow sheet of method for Real-time Balancing multitask production line of the present utility model；
Fig. 1 includes：1 device frame, 2 entrance bit density quantity detection parts, 3 lifting parts, 4 outlet bit density quantity inspections
Survey part, 5 power transmission shafts, 6 handling grippers, 7 rescaling parts, 8 transport sections, 9 caching table tops
Embodiment
Enable above-mentioned purpose of the present utility model, feature and advantage more obvious understandable, below in conjunction with accompanying drawing and tool
The technical solution of the utility model is described in detail the embodiment of body.It is pointed out that described embodiment is only
It is the utility model part of the embodiment, rather than whole embodiments, it is general based on the embodiment in the utility model, this area
The every other embodiment that logical technical staff is obtained under the premise of creative work is not made, belong to the utility model guarantor
The scope of shield.
It is to be appreciated that in the utility model embodiment institute it is directional instruction (such as upper and lower, left and right, it is preceding,
It is only used for explaining the relative position relation under a certain particular pose (as shown in drawings) between each part afterwards ...), moves
Situation etc., if the particular pose changes, directionality instruction also correspondingly changes therewith.In addition, in this practicality
The description for being related to " first ", " second " etc. in new is only used for describing purpose, and it is not intended that indicating or implying that its is relatively heavy
The property wanted or the implicit quantity for indicating indicated technical characteristic.Thus, " first " is defined, the feature of " second " can be expressed
Or implicitly include at least one this feature.
Fig. 1 is a kind of structural representation of buffer storage for Real-time Balancing multitask production line of the present utility model,
Including device frame 1, detection lifting layer, transport adjustment layer and cache layer, the detection lifting layer be arranged on the bottom of device frame 1 with
Cache layer connects, and the cache layer is arranged on top and the interconnection of device frame 1, the detection lifting layer with transport adjustment layer
Including entrance bit density quantity detection part 2, transmission belt and outlet bit density quantity detection part 4, the entrance bit density number
Amount detection part 2 is connected to the both sides of transmission belt with exporting bit density quantity detection part 4；
The entrance bit quantity Density Detection part 2 is used for the quantity for detecting the original paper to be processed being put into；
The transmission belt is used to original paper to be processed being raised to transport adjustment layer processing；
The outlet bit quantity Density Detection part 4 is used to detect the original paper quantity machined；
The transport adjustment layer is used to process and transport processing original paper；
The cache layer is used to place original paper to be processed；
Preferably, the transmission belt includes several lifting parts 3, and several described lifting parts 3 connect side by side, described
Lifting part 3 includes several power transmission shafts 5, and several described power transmission shafts 5 connect in the part of lifting 3 side by side；
Preferably, the transport adjustment layer includes handling gripper 6, rescaling part 7 and transport section 8, the carrying
Fixture 6, rescaling part 7 and transport section 8 interconnect；
The handling gripper 6 is used to fix original paper to be processed；
The rescaling part 7 is used for the length for being adapted to original paper to be processed；
The transport section 8 is used to carry original paper round-trip transmission band to be processed and caching table top 9；
Preferably, the cache layer includes several caching table tops 9, and several described caching table top 9 vertical direction are side by side
Connection, the caching table top 9 are used to depositing or extracting original paper to be processed；
Preferably, the caching table top 9 can adjust upper-lower position, and original paper to be processed is carried for convenient；
Fig. 2 is a kind of schematic flow sheet of method for Real-time Balancing multitask production line of the present utility model, including
Following steps：
Step S1, data are set, if balanced ratio lower limit is A, if the original paper number upper limit to be processed is B in caching table top, if raw
Production process is X, while sets initial station quantity also as X；
Step S2, judge Real-time Balancing operation station sum with the original paper number to be processed (caching number) cached in table top is set
(X+Y)；
Step S3, judge the difference of the working time of same process station；
Step S4, original paper to be processed are sequentially completed process processing, and real-time statistics show that the operation bottleneck time is C, increased
It is Y with process station number, the production product used time is D；
Step S5, calculate Real-time Balancing rate；
Step S6, judge Real-time Balancing rate and set balanced ratio lower limit A deviation；
Step S7, order production are completed, and terminate Real-time Balancing line production system；
Preferably, in the step S2, specifically include：
Step S21, when current process just produces, if the station original paper number to be processed on corresponding buffer storage is not above buffering
Number upper limit B, then enter subsequent processing after original paper is processed successively, performs step S3；
Step S22, if original paper number to be processed exceedes buffer number upper limit B, increase automatically with process station, until same work
Original paper number to be processed on the buffer storage of sequence station then performs step S3 in below the caching number upper limit B of setting；
Preferably, in the step S3, specifically include：
Step S31, if consistent with the working time of process station, the original paper processed enters subsequent processing, performs step
Rapid S4；
Step S32, if the working time with process station is inconsistent, most slow operation station is replaced, re-executes step
S2；
Preferably, in the step S5, the formula for calculating Real-time Balancing rate is：
Balanced ratio=D/ { C* (X+Y) }；
Preferably, in the step S65, specifically include：
Step S61, if balanced ratio is higher than set balanced ratio lower limit A, produced by order；
Step S62, if balanced ratio is less than set balanced ratio lower limit A, changed in step S22, S32 buffer storage or
Person workmen, re-execute step S2；
In summary, a kind of buffer storage for Real-time Balancing multitask production line of the present utility model is in Production line
Line will be scheduled arrangement in the case of multitask, when avoiding each replacing task production to the station of streamline and waste
The problem of time, adjust automatically production line, control reduce balanced ratio loss, adjustment station and personnel/set in real time in production process
It is standby, reach the raising of plant produced efficiency, promote lean production.
Example described above only expresses the several embodiments of the utility model patent, and it describes more specific and detailed
Carefully, but the limitation to utility model patent scope therefore can not be interpreted as.It should be pointed out that for the common of this area
For technical staff, on the premise of the utility model patent design is not departed from, various modifications and improvements can be made, these
Belong to the protection domain of the utility model patent.Therefore, the protection domain of the utility model patent should be with appended claims
It is defined.
Claims (5)
- A kind of 1. buffer storage for Real-time Balancing multitask production line, it is characterised in that including：Device frame, detection lifting Layer, transport adjustment layer and cache layer, the bottom that the detection lifting layer is arranged on device frame are connected with cache layer, the cache layer Top and the interconnection of device frame are arranged on transport adjustment layer, the detection lifting layer detects including entrance bit density quantity Part, transmission belt and outlet bit density quantity detection part, the entrance bit density quantity detection part and outlet bit density number Amount detection part is connected to the both sides of transmission belt；The entrance bit quantity Density Detection part is used for the quantity for detecting the original paper to be processed being put into；The transmission belt is used to original paper to be processed being raised to transport adjustment layer processing；The outlet bit quantity Density Detection part is used to detect the original paper quantity machined；The transport adjustment layer is used to process and transport processing original paper；The cache layer is used to place original paper to be processed.
- A kind of 2. buffer storage for Real-time Balancing multitask production line according to claim 1, it is characterised in that：Institute Stating transmission belt includes several lifting parts, and several described lifting parts connect side by side, and the lifting part includes several Power transmission shaft, several described power transmission shafts connect in lifting part side by side.
- A kind of 3. buffer storage for Real-time Balancing multitask production line according to claim 1, it is characterised in that：Institute Stating transport adjustment layer includes handling gripper, rescaling part and transport section, the handling gripper, rescaling part and fortune Defeated part interconnects；The handling gripper is used to fix original paper to be processed；The rescaling part is used for the length for being adapted to original paper to be processed；The transport section is used to carry original paper round-trip transmission band to be processed and caching table top.
- A kind of 4. buffer storage for Real-time Balancing multitask production line according to claim 1, it is characterised in that：Institute Stating cache layer includes several caching table tops, and several described caching table top vertical direction are connected side by side, and the caching table top is used In depositing or extract original paper to be processed.
- A kind of 5. buffer storage for Real-time Balancing multitask production line according to claim 4, it is characterised in that：Institute Upper-lower position can be adjusted by stating caching table top, and original paper to be processed is carried for convenient.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720430830.7U CN206915258U (en) | 2017-04-21 | 2017-04-21 | A kind of buffer storage for Real-time Balancing multitask production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720430830.7U CN206915258U (en) | 2017-04-21 | 2017-04-21 | A kind of buffer storage for Real-time Balancing multitask production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206915258U true CN206915258U (en) | 2018-01-23 |
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ID=61305782
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720430830.7U Withdrawn - After Issue CN206915258U (en) | 2017-04-21 | 2017-04-21 | A kind of buffer storage for Real-time Balancing multitask production line |
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| Country | Link |
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| CN (1) | CN206915258U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106956917A (en) * | 2017-04-21 | 2017-07-18 | 广东省智能制造研究所 | A kind of buffer storage and method for Real-time Balancing multitask production line |
| CN108455255A (en) * | 2018-03-28 | 2018-08-28 | 武汉华星光电技术有限公司 | Board transport method and substrate conveyance device |
-
2017
- 2017-04-21 CN CN201720430830.7U patent/CN206915258U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106956917A (en) * | 2017-04-21 | 2017-07-18 | 广东省智能制造研究所 | A kind of buffer storage and method for Real-time Balancing multitask production line |
| CN108455255A (en) * | 2018-03-28 | 2018-08-28 | 武汉华星光电技术有限公司 | Board transport method and substrate conveyance device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20180123 Effective date of abandoning: 20221206 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20180123 Effective date of abandoning: 20221206 |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |