CN206847564U - An automatic spool outer diameter detection machine - Google Patents
An automatic spool outer diameter detection machine Download PDFInfo
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- CN206847564U CN206847564U CN201720261468.5U CN201720261468U CN206847564U CN 206847564 U CN206847564 U CN 206847564U CN 201720261468 U CN201720261468 U CN 201720261468U CN 206847564 U CN206847564 U CN 206847564U
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Abstract
Description
技术领域technical field
本实用新型属于检测设备领域,具体涉及一种自动阀芯外径检测机。The utility model belongs to the field of detection equipment, in particular to an automatic valve core outer diameter detection machine.
背景技术Background technique
阀芯是阀体内部用于实现方向控制、压力控制和流量控制的基本阀零件。在使用时,阀芯的微小尺寸误差就能够对控制系统造成很大的影响。The spool is the basic valve part inside the valve body for directional control, pressure control and flow control. When in use, a small dimensional error of the spool can have a great impact on the control system.
传统的阀芯外径检测只能依靠操作工人手动测量,测量检测效率低下,且不能保证测量精度,影响阀芯的生产效率。The traditional detection of the outer diameter of the spool can only rely on manual measurement by the operator, which is inefficient in measurement and detection, and cannot guarantee the measurement accuracy, which affects the production efficiency of the spool.
因此,需要一种能够对阀芯外径尺寸进行自动测量检测的设备,以解决现有技术中存在的不足。Therefore, there is a need for a device capable of automatically measuring and detecting the outer diameter of the spool to solve the deficiencies in the prior art.
实用新型内容Utility model content
本实用新型的目的就在于为了解决上述问题而提供一种自动阀芯外径检测机。The purpose of this utility model is to provide an automatic valve core outer diameter detection machine in order to solve the above problems.
本实用新型通过以下技术方案来实现上述目的:The utility model realizes above-mentioned purpose through following technical scheme:
一种自动阀芯外径检测机,包括支架、位于所述支架底部的底脚、位于所述支架内侧的控制箱,所述支架顶部设置有固定卡位,所述固定卡位一侧安装有活动卡位,所述活动卡位上设置有电机驱动凸轮,所述活动卡位一端设置有第二下料通道,所述第二下料通道一端设置有输送带,所述第二下料通道与所述活动卡位的相接端设置有第一下料通道,所述固定卡位的另一侧设置有旋转气缸,所述旋转气缸顶部设置有旋转臂,所述旋转臂一端设置有CCD检测器,所述旋转气缸一侧设置有机械手。An automatic spool outer diameter detection machine, comprising a bracket, a foot at the bottom of the bracket, a control box inside the bracket, a fixed clip is provided on the top of the bracket, and a fixed clip is installed on one side of the fixed clip. A movable clamping position is provided with a motor-driven cam, and one end of the movable clamping position is provided with a second unloading channel, and one end of the second unloading channel is provided with a conveyor belt, and the second unloading channel The end connecting with the movable clamping position is provided with a first feeding channel, the other side of the fixed clamping position is provided with a rotating cylinder, the top of the rotating cylinder is provided with a rotating arm, and one end of the rotating arm is provided with a CCD As for the detector, a manipulator is arranged on one side of the rotary cylinder.
上述结构中,阀芯轴放置于所述固定卡位中,所述电机驱动凸轮带动活动卡位向上并向前将阀芯轴依次传送,在所述CCD检测器下方完成外径检测后,合格品继续随所述活动卡位运动,经所述第二下料通道后至所述输送带上方进行输送,不合格品经所述机械手托举后落至所述第一下料通道进行输送。In the above structure, the spool shaft is placed in the fixed card position, and the motor drives the cam to drive the movable card position upwards and forwards to sequentially transmit the spool shaft. After the outer diameter detection is completed under the CCD detector, it is qualified. The product continues to move with the movable card position, and is transported above the conveyor belt after passing through the second unloading channel, and the unqualified product is lifted by the manipulator and falls to the first unloading channel for transport.
进一步的,所述第一下料通道与所述第二下料通道的相接端高于所述第一下料通道的另一端,所述第二下料通道与所述第一下料通道的相接端高于所述第二下料通道的另一端。Further, the connecting end of the first feeding channel and the second feeding channel is higher than the other end of the first feeding channel, and the second feeding channel is connected to the first feeding channel The connecting end is higher than the other end of the second feeding channel.
进一步的,所述第二下料通道与所述输送带的相接处设置有一斜面。Further, a slope is provided at the junction between the second discharge channel and the conveyor belt.
进一步的,所述机械手由丝杠传动进行升降控制。Further, the manipulator is controlled for lifting by screw drive.
进一步的,所述控制箱内部还安装有自动控制设备运行的PLC控制器。Further, a PLC controller for automatically controlling the operation of the equipment is also installed inside the control box.
进一步的,所述控制箱内部还设置有与所述旋转气缸相连通的进气装置和电机驱动装置。Further, the inside of the control box is also provided with an air intake device and a motor drive device in communication with the rotary cylinder.
有益效果在于:本实用新型能够通过基于图像传感技术的所述CCD检测器对阀芯外径进行自动检测,并且能够对检测后的阀芯进行自动分离处理,便于阀芯的后续处理,提高了阀芯尺寸的测量精度和测量效率,提高了阀芯的生产效率。The beneficial effect is that the utility model can automatically detect the outer diameter of the valve core through the CCD detector based on image sensing technology, and can automatically separate the detected valve core, which is convenient for the follow-up processing of the valve core and improves The measurement accuracy and measurement efficiency of the spool size are improved, and the production efficiency of the spool is improved.
附图说明Description of drawings
图1是本实用新型所述一种自动阀芯外径检测机的立体视图;Fig. 1 is the three-dimensional view of a kind of automatic spool outer diameter detection machine described in the utility model;
图2是本实用新型所述一种自动阀芯外径检测机的右视图;Fig. 2 is the right side view of a kind of automatic spool outer diameter detection machine described in the utility model;
图3是本实用新型所述一种自动阀芯外径检测机的俯视图。Fig. 3 is a top view of an automatic valve core outer diameter detection machine according to the utility model.
1、底脚;2、支架;3、第二下料通道;4、CCD检测器;5、旋转臂;6、旋转气缸;7、固定卡位;8、活动卡位;9、输送带;10、控制箱;11、机械手;12、电机驱动凸轮;13、第一下料通道。1. Foot; 2. Bracket; 3. Second feeding channel; 4. CCD detector; 5. Rotating arm; 6. Rotating cylinder; 7. Fixed card position; 8. Movable card position; 10. Control box; 11. Manipulator; 12. Motor-driven cam; 13. First feeding channel.
具体实施方式detailed description
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
如图1-图3所示,一种自动阀芯外径检测机,包括支架2、位于支架2底部的底脚1、位于支架2内侧的控制箱10,支架2顶部设置有固定卡位7,固定卡位7一侧安装有活动卡位8,活动卡位8用于带动待测阀芯轴运动,活动卡位8上设置有电机驱动凸轮12,电机驱动凸轮12用于连接电机后带动固定卡位7运动,活动卡位8一端设置有第二下料通道3,第二下料通道3一端设置有输送带9,第二下料通道3与活动卡位8的相接端设置有第一下料通道13,固定卡位7的另一侧设置有旋转气缸6,旋转气缸6用于带动旋转臂5转动,旋转气缸6顶部设置有旋转臂5,旋转臂5一端设置有CCD检测器4,CCD检测器4用于根据待测阀芯轴的图像信息对其外径进行检测,旋转气缸6一侧设置有机械手11。As shown in Figures 1-3, an automatic valve core outer diameter detection machine includes a bracket 2, a foot 1 located at the bottom of the bracket 2, and a control box 10 located inside the bracket 2, and the top of the bracket 2 is provided with a fixed card position 7 , one side of the fixed card position 7 is equipped with a movable card position 8, the movable card position 8 is used to drive the movement of the valve core shaft to be tested, the motor drive cam 12 is arranged on the movable card position 8, and the motor drive cam 12 is used to drive after connecting the motor The fixed card position 7 moves, and one end of the movable card position 8 is provided with a second unloading channel 3, and one end of the second unloading channel 3 is provided with a conveyor belt 9, and the connecting end of the second unloading channel 3 and the movable card position 8 is provided with a The first feeding channel 13, the other side of the fixed card position 7 is provided with a rotary cylinder 6, the rotary cylinder 6 is used to drive the rotary arm 5 to rotate, the top of the rotary cylinder 6 is provided with a rotary arm 5, and one end of the rotary arm 5 is provided with a CCD detection The CCD detector 4 is used to detect the outer diameter of the valve core shaft to be tested according to the image information thereof, and a manipulator 11 is arranged on one side of the rotary cylinder 6 .
上述结构中,阀芯轴放置于固定卡位7中,电机驱动凸轮12带动活动卡位8向上并向前将阀芯轴依次传送,在CCD检测器4下方完成外径检测后,合格品继续随活动卡位8运动,经第二下料通道3后至输送带9上方进行输送,不合格品经机械手11托举后落至第一下料通道13进行输送。In the above structure, the valve core shaft is placed in the fixed card position 7, and the motor drives the cam 12 to drive the movable card position 8 upwards and forwards to sequentially transmit the valve core shaft. After the outer diameter detection is completed under the CCD detector 4, qualified products continue to With the movement of the movable card position 8, it is transported to the top of the conveyor belt 9 after passing through the second unloading channel 3, and the unqualified products are lifted by the manipulator 11 and then fall to the first unloading channel 13 for transport.
进一步的,第一下料通道13与第二下料通道3的相接端高于第一下料通道13的另一端,第二下料通道3与第一下料通道13的相接端高于第二下料通道3的另一端,第二下料通道3与输送带9的相接处设置有一斜面,斜面能够对阀芯轴下落时进行缓冲,提高输送带9的使用寿命,机械手11由丝杠传动进行升降控制,控制箱10内部还安装有自动控制设备运行的PLC控制器,控制箱10内部还设置有与旋转气缸6相连通的进气装置和电机驱动装置。Further, the connecting end of the first feeding channel 13 and the second feeding channel 3 is higher than the other end of the first feeding channel 13, and the connecting end of the second feeding channel 3 and the first feeding channel 13 is higher than the other end of the first feeding channel 13. At the other end of the second feeding channel 3, a slope is arranged at the junction of the second feeding channel 3 and the conveyor belt 9, and the slope can buffer the falling of the spool shaft to improve the service life of the conveyor belt 9. The manipulator 11 The lifting control is carried out by the screw drive, and the PLC controller for automatic control equipment operation is also installed inside the control box 10. The inside of the control box 10 is also provided with an air intake device and a motor drive device communicated with the rotary cylinder 6.
以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their effects.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720261468.5U CN206847564U (en) | 2017-03-17 | 2017-03-17 | An automatic spool outer diameter detection machine |
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| CN201720261468.5U CN206847564U (en) | 2017-03-17 | 2017-03-17 | An automatic spool outer diameter detection machine |
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| CN201720261468.5U Expired - Fee Related CN206847564U (en) | 2017-03-17 | 2017-03-17 | An automatic spool outer diameter detection machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113305017A (en) * | 2021-05-28 | 2021-08-27 | 柳州源创电喷技术有限公司 | Comprehensive intelligent detection and sorting method for full-automatic valve element |
| CN113305015A (en) * | 2021-05-07 | 2021-08-27 | 柳州源创电喷技术有限公司 | Full-automatic valve element comprehensive intelligent detection sorting system |
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2017
- 2017-03-17 CN CN201720261468.5U patent/CN206847564U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113305015A (en) * | 2021-05-07 | 2021-08-27 | 柳州源创电喷技术有限公司 | Full-automatic valve element comprehensive intelligent detection sorting system |
| CN113305017A (en) * | 2021-05-28 | 2021-08-27 | 柳州源创电喷技术有限公司 | Comprehensive intelligent detection and sorting method for full-automatic valve element |
| CN113305017B (en) * | 2021-05-28 | 2022-11-08 | 柳州源创电喷技术有限公司 | Comprehensive intelligent detection and sorting method for full-automatic valve element |
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