Integrated aerobic Zymolysis Equipment provided with aeration preheating device
Technical field
The utility model is related to a kind of integrated aerobic Zymolysis Equipment provided with aeration preheating device, is mainly used in city dirty
Aerobic fermentation (compost) processing of the solid waste such as mud, excrement, organic industry leftover bits and pieces.
Background technology
, it is necessary to adopt in aerobic fermentation (compost) processing of the solid waste such as municipal sludge, excrement, organic industry leftover bits and pieces
Debirs are handled by fermentation with aerobic fermentation (compost) and realize the innoxious of material, minimizing, stabilisation, recycling.
The realization of innoxious process is the breeding by microorganism in material, is metabolized organic matter, produces heat, temperature of charge is reached 55
More than degree, and maintain more than 5 days, the harmful substance in material and pathogen are killed;Minimizing is mainly reflected in microorganism pair
The degraded of material and the evaporation of moisture;Stabilize the degradable organic matter referred mainly in material to be degraded by microorganisms, and synthesize corruption
Grow the process of matter;Material after being handled through aerobic fermentation (compost) can carry out recycling, and main application is afforestation, soil
Improve and make organic fertilizer etc. in ground.
Aerobic fermentation (conventionally referred to as compost) is the major way for handling organic solid waste, at home and abroad obtains wide
General application.Traditional aerobic fermentation engineering by several there is the workshop of difference in functionality to constitute, equipped with tens of kinds of plant equipment,
Fermentation materials are piled up on the ground in fermentation plant or in reinforced concrete soil box, by blast aeration and polishing working are turned over for heap
Body oxygen supply, realizes the fermentation treatments of material.Because project occupation of land area is larger, outfit plant equipment is more, requirement of engineering
The personnel of outfit are also more, and the technical merit to operating personnel requires higher.
But, for Small Urban Treatment of Sludge, the processing of medium-scale livestock waste, the organic waste material disposal of industrial enterprise
Engineering is handled etc. middle-size and small-size organic solid waste, according to the construction mode of traditional heavy construction, investment will be caused uneconomical, operation pipe
Reason inconvenience.The drawbacks of lacking economy when being used for middle and small scale engineering in order to avoid heavy construction embodiment, in recent years in the industry
Integrated aerobic Zymolysis Equipment is occurred in that, embodiments thereof mainly has horizontal, tower, drum-type several.Horizontal integrated equipment
Operation logic be that material is moved in horizontal direction in equipment, fermentation raw material enter from one end, and the material of fermentation maturity is from another
One end is removed;The operation logic of tower integration apparatus is that material enters from top, and the material that becomes thoroughly decomposed is removed from bottom;Drum-type one
The operation logic of body equipment is that material enters from feed end, by the turning effort of roller, and the material that becomes thoroughly decomposed is removed from discharge end.Also
Some device bottoms are continuous carrier bar, are furnished with aerator on carrier bar, by the motion of carrier bar drive material from feed end to
Discharge end is moved, and weight of material is acted on chain, and failure is high, is repaired extremely difficult.And be hollow structure between annular carrier bar,
The air loss of aerating system is very big, and aeration efficiency is low, has a negative impact to fermentation efficiency.
In addition, the fermentation treatments of material are by blast aeration and turn over polishing working for bank body oxygen supply, due to fermentation
Certain temperature is needed, and the temperature being aerated is environment temperature, when environment temperature is relatively low (such as the winter in the north), the exposure of low temperature
Gas can substantially reduce ferment effect and efficiency, and normal fermentation is unable to when serious.
The content of the invention
The utility model aims to provide a kind of integrated aerobic Zymolysis Equipment provided with aeration preheating device, existing to solve
The aeration temperature that technology is present is low and influences ferment effect and efficiency, and normal fermentation, and equipment overall volume are unable to when serious
Greatly, the problem of being aerated sealing difference and inefficiency.
The technical solution of the utility model is:A kind of integrated aerobic Zymolysis Equipment provided with aeration preheating device, including
The warehouse of one tunnel type with storage fermentation materials, is provided with top cover at the top of the warehouse, is provided with the warehouse inner bottom part
Material travel mechanism and aerator, the outlet that the air intake of described aerator passes through aerated conduit and an air preheater
Connection;The thermal source of the air preheater uses solar thermal collector, the used heat or industrial waste heat of this equipment exhausting.
Described material travel mechanism includes:It is located at two parallel tracks of the bottom of the warehouse, sets in orbit
Multiple aeration dollies and be located at warehouse feed end be used for promote aeration dolly to discharging extreme direction movement pushing meanss;
In the side or bottom of track provided with multiple aerators corresponding with the air intake of aeration dolly side;In warehouse feed end
Top provided with feeding mouth peace material device, between the feed end and discharge end of warehouse be equipped with turner structure, in the warehouse
Two ends and being provided with above, which are used to that dolly will to be aerated, is transported to the carriage return system of feed end from the discharge end of warehouse;In the discharging of warehouse
Hold bottom that discharging mechanism is housed;Above-mentioned each telecontrol equipment is automatically controlled by electric-control system.
Described aeration dolly is made up of aeration casing and running wheel, and multiple aerations are distributed with the top surface of aeration casing
Hole, side is provided with described air intake;Aeration casing bottom both sides be at least provided with two pairs it is corresponding with described track
Wheel.
The top surface of the casing of described aeration dolly is provided with the aeration board that can individually dismount, and institute is provided with the aeration board
The solarization air cap stated.
Described carriage return system is made up of carriage return device, feed end lowering or hoisting gear and discharge end lowering or hoisting gear, feed end liter
Falling unit and discharge end lowering or hoisting gear are separately mounted to the feed end and discharge end of warehouse, and carriage return device is arranged on the upper of warehouse
Face;Aeration dolly carrying fermentation materials are moved to discharge end in the driving successively of the pushing meanss, the aeration after discharging
Then dolly will be aerated dolly by carriage return device and drawn to feed end, realized that aeration is small by discharge end elevator lifting to top
The iterative motion of car.
Described carriage return device includes motor, drive sprocket, driven sprocket and chain, drive sprocket and driven sprocket
It is rotatably installed in respectively above warehouse two ends, chain is connected between drive sprocket and driven sprocket, motor driving master
Movable sprocket drives chain shuttling movement, and chain is moved to charging by driving lever or hook traction aeration dolly from the discharge end of warehouse
End.
Described flat material device is located at the top of the feed end of warehouse, for material is smooth to specified altitude assignment;Described turns over
Throwing mechanism includes loosening machine and turner, is arranged on the middle part of the warehouse, for fermentation materials scarifying and sheds;Described goes out
Expect that mechanism includes loosening machine, conveying worm and drag conveyor, drag conveyor is located at the bottom of warehouse discharge end, will be aerated
The adhesion material of car top is scraped, and transfers out warehouse, realizes the output of material.
Described pushing meanss use hydraulic cylinder, pneumatic cylinder or electric device.
Described air preheater is located at the feed end of warehouse, for giving aeration air heating, improves the de- of fermentation materials
Water efficiency.
The utility model has the advantages that:Using air preheater to aeration air heating, the dehydration of fermentation materials is improved
Efficiency and fermentation efficiency, improve the operating efficiency of whole Zymolysis Equipment;Heat is used as using solar thermal collector and industrial waste heat
Source, has saved the energy, reduces generation cost.Applicable object is middle-size and small-size organic solid waste processing engineering, eliminates traditional work
The workshop building of journey, cumbersome fixed-end forces process is all completed in an equipment, project occupation of land can be saved, operation is reduced
Personnel, reduction construction costs and operating cost;The movement of material is realized that Hydraulic Cylinder aeration is small by the motion of aeration dolly
Car is moved, and is travelled forward with the fermentation materials accumulated on pneumatic aeration dolly, to realize continous way operation process;It is aerated the knot of dolly
Structure can avoid the defect seriously leaked out, and fault rate is greatly lowered;Filled by Hydraulic Cylinder aeration dolly movement there is provided power
Foot, maintainability is obviously improved, it is to avoid be used for the chain easy fracture and power that drive material to move in the prior art not
Sufficient the problem of.
Brief description of the drawings
Fig. 1 is the general structure schematic diagram of the utility model side;
Fig. 2 is Fig. 1 A-A sectional views;
Fig. 3 is the side structure schematic diagram for being aerated dolly in Fig. 1;
Fig. 4 is Fig. 3 top view (being rotated by 90 °);
Fig. 5 is to apply sludge aerobic fermentation process process chart of the present utility model.
Description of reference numerals:1st, air preheater, 2, hydraulic cylinder, 3, carriage return device, 4, feed end transfer car(buggy), 5, feed end
Lowering or hoisting gear, 6, charging aperture, 7, flat material device, 8, aeration dolly, 81, solarization air cap, 82, air intake, 83, aeration board, 84, case
Body, 85, wheel, 9, middle loosening machine, 10, upender, 11, discharge end loosening machine, 12, conveying worm, 13, scraper plate discharging
Machine, 14, discharge end transfer car(buggy), 15, discharge end lowering or hoisting gear, 16, track, 17, warehouse, 18, top cover, 19, aerated conduit, 20,
Air inducing pipeline, 21, discharging opening, 22, aerator, 41, deodoration system, 42, solar thermal collector.
Embodiment
Referring to Fig. 1~Fig. 4, a kind of integrated aerobic Zymolysis Equipment provided with aeration preheating device of the utility model, including
The warehouse 17 of one tunnel type with storage fermentation materials, the top of warehouse 17 is top cover 18, and air inducing is passed through on top cover 18
Pipeline 20 is connected with deodoration system 41.The bottom of warehouse 17 exposes equipped with two parallel tracks 16 on track 16 provided with multiple
Gas dolly 8;The side of track 16 provided with the corresponding aerators 22 of multiple air intakes 82 with being aerated dolly 8 side (referring to
Fig. 2), aerator 22 is used as aeration power using blower fan.The gas access of the aerator 22 passes through aerated conduit 19 and sky
The outlet connection of air preheater 1, the gas vent position stretching structure of the aerator 22, controls it flexible with exposing by control system
The automatic butt of air intake 82 of gas dolly 8.Being provided with the two ends of the warehouse 17 and above is used for aeration dolly 8 going out from warehouse
Material end is transported to the carriage return system of feed end, and being provided with the feed end of warehouse 17 is used to promote aeration dolly 8 to move to discharging extreme direction
Dynamic pushing meanss (hydraulic cylinder 2).The peace of the feeding mouth 6 material device 7 above the feed end of warehouse 17, in the feed end of warehouse 17
Turner structure is housed between discharge end, carriage return system 3 is provided with the top of warehouse 17, is equipped with the discharge end bottom of warehouse 17
Discharging mechanism.Above-mentioned each telecontrol equipment is automatically controlled by electric-control system.
Described carriage return system is made up of carriage return device 3, feed end lowering or hoisting gear 5 and discharge end lowering or hoisting gear 15, charging
End lowering or hoisting gear 5 and discharge end lowering or hoisting gear 15 are separately mounted to the feed end and discharge end of warehouse 17, and carriage return device 3 is arranged on
Above top cover 18;The aeration dolly 8 carrying fermentation materials are moved to discharge end in the driving successively of described hydraulic cylinder 2,
Aeration dolly 8 after discharging is promoted to top by discharge end lift 15, then by carriage return device 3 will be aerated dolly 8 draw to
Feed end, realizes the iterative motion of aeration dolly 8.
Described aeration dolly 8 is made up of aeration casing 84 and running wheel 85.The bottom and side for being aerated casing 8 are sealed
Close, aeration board 83 is installed at top, the inflation inlet of the air intake 82 of side and aerator 11 (can automatic telescopic) is docked, realization
The aeration of material.Aeration dolly 8 bottom is provided with 4 running wheels 85, and wheel 85 is walked on track 16.Dolly 8 is aerated to lead to
Hydraulic cylinder 2 (hydraulic cylinder 2 is arranged on the left side of the feed end lift 5 at the feed end of warehouse 17, as depicted in figs. 1 and 2) is crossed to drive
It is dynamic, moved along track 16 from feed end to discharge end.Hydraulic cylinder 2 can also use existing any driving for being capable of straight reciprocating motion
Device, such as cylinder, electric pushrod and other electronic and transmission mechanism combination units.
Described flat material device 7 is located at the top of the feed end of warehouse 17, can be smooth to specified altitude assignment by material;Described turns over
Throw mechanism and be arranged on the middle part of the warehouse 17, including loosening machine 9 and turner 10, for fermentation materials scarifying and shed;Institute
The discharging mechanism stated is located at the discharge end of warehouse, including loosening machine 11, conveying worm 12, drag conveyor 13, scraper plate conveying
Machine 13 is located at the bottom of warehouse discharge end, and the adhesion material for being aerated the top of dolly 8 is scraped, and transfers out warehouse, realizes material
Output.
Described air preheater 1 is located at the feed end of warehouse 17, for giving aeration air heating, improves fermentation materials
Dewatering efficiency;The thermal source of the air preheater 1 is using solar thermal collector 42 (or used heat of this Zymolysis Equipment discharge).
Described carriage return device 3 can be conventional transmitting device, such as chain-drive mechanism, by motor, drive sprocket, from
Movable sprocket and chain composition (not shown), drive sprocket and driven sprocket are rotatably installed in above the two ends of warehouse 17 respectively, chain
Bar is connected between drive sprocket and driven sprocket, and motor driving drive sprocket drives chain shuttling movement, and chain passes through
The discharge end of driving lever or hook traction aeration dolly 8 from warehouse 17 is moved to feed end.
Described feed end lowering or hoisting gear 5 and discharge end lowering or hoisting gear 15 can use any conventional lowering or hoisting gear, such as
Scissors lift device (platform), or the directly lowering or hoisting gear that is directly driven with hydraulic cylinder, or chain-drive mechanism lowering or hoisting gear.
The course of work of the present utility model is described as follows:
Material is delivered into inside warehouse 17 by charging aperture 6, is deposited on aeration dolly 8, is promoted aeration small by hydraulic cylinder 2
Car 8 is moved at interval of the regular hour (being set according to attenuation degree) to discharge end, same with the fermentation materials on pneumatic aeration dolly 8
Moved further.Material, to specified altitude assignment, allows material fully to fill on aeration dolly 8 through the flat material smooth material of device 7.Every
In the time once paused, the air intake 82 of aeration dolly 8 side is docked with the gas vent of aerator 22, aerator 22
Entrance aeration dolly 8 through aeration tube 19 road is delivered to the air after being heated by air preheater 1 by aerated conduit 19
Aeration board 83, gas is transported in material through aeration board 83, to be reached for the purpose of material oxygenation.Detection probe in heap body is real
When monitoring material in the fermentation parameter such as temperature, oxygen, according to opening for the air blower of Monitoring Data feedback control aerator 22
Stop.Aeration dolly 8 is actually needed the speed of setting according to fermentation and walked on track 16, aeration dolly 8 in a fermentation period
Discharge end is just moved to by feed end.Turning over for fermentation warehouse 17 is moved in material and throws region, and material is moved to turner structure,
Material is stirred and shed by loosening machine 9 and turner 10, realizes that material is fully contacted with oxygen, heap body level is eliminated
Difference, increases the porosity of material, accelerates the removing of material fermentation moisture, promotes material fully to ferment.The spiral shell that discharge end is installed
Conveyer 12 and drag conveyor 13 are revolved, by the material output fermentation warehouse 17 of fermentation maturity.Aeration dolly 8 after discharging is moved
To above discharge end lift 15, and it is thus lifted at the top of equipment, the feed end of equipment is sent back to by carriage return device 3.Equipment
Foul smell in top cover sends into the foul smell of collection qualified discharge, water after deodoration system 41 is handled by air inducing pipeline 20 and air-introduced machine
Steam pipeline focuses on qualified discharge after collecting.The aeration dolly 8 of equipment feed end is transported under feed end lift 5
The bottom of the fermentation feed end of warehouse 17 is dropped to, is promoted from hydraulic cylinder 2 to discharging extreme direction, carries out next cyclic process.
The utility model is used for the aerobic hair of the solid waste such as municipal sludge, excrement, the organic industry leftover bits and pieces shown in Fig. 5
Aerobic fermentation process in ferment (compost) handling process, total handling process is routine techniques, including:
1st, batch mixing is carried out after treated object being added into conditioner;
2nd, send into Zymolysis Equipment of the present utility model and carry out aerobic fermentation:Utilize air blower blast aeration, the waste gas of discharge
(liquid) is filtered by biofilter, rear discharge up to standard;
3rd, the solid material after aerobic fermentation is sieved, and oversize is handled again, and screenings is used as soil or fertilizer
It is used.