CN207552201U - A kind of roller continuously ferments center - Google Patents
A kind of roller continuously ferments center Download PDFInfo
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- CN207552201U CN207552201U CN201721454692.2U CN201721454692U CN207552201U CN 207552201 U CN207552201 U CN 207552201U CN 201721454692 U CN201721454692 U CN 201721454692U CN 207552201 U CN207552201 U CN 207552201U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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Abstract
Continuously ferment center the utility model discloses a kind of roller, promote translation mechanism including enclosed fermentation gallery, continuous feed mechanism, oxygen supply, continuous discharge mechanism, concurrent heating system, mend wind mechanism and waste gas collecting system and dedusting deodoration system；Translation mechanism is promoted to be arranged in fermentation gallery inner cavity, oxygen supply propulsion translation mechanism is used to translate to material supplemental oxygen in fermentation and by material to fermentation gallery tail end, the continuous feed mechanism of fermentation gallery head end fills into fresh material in real time, and the continuous discharge system of fermentation gallery tail end exports for undertaking translation material and in real time material；Concurrent heating system is mended wind mechanism, waste gas collecting system and dedusting deodoration system and is communicated with fermentation gallery for helping thermal material.Translation mechanism is promoted to promote material towards fermentation gallery tail end move step by step, continuous feed mechanism fills into new material in real time, and continuous discharge mechanism exports material in real time, and charging discharging roller is carried out continuously.Above-mentioned fermentation central apparatus turnover rate is high, and foul smell collects discharge, and low energy consumption.
Description
Technical field
The utility model is related to fermented manure equipment technical fields, and in particular to a kind of roller continuously ferments center.
Background technology
Compost is under manual control condition, using microorganism, is controlledly promoted biodegradable in solid waste
The microbiological process that organic matter is converted to stable humus.The organic fertilizer that compost generates is not only in Chinese agriculture production
There is highly important status, and manure use material has to protecting good ecological environment in terms of protection people's health
Very great meaning.Organic fertilizer contains abundant organic matter and various nutrients, with quantity is big, source is wide, nutrient
Comprehensive advantage is a kind of good soil conditioner.Aerobic compost refers to that under aerobic state aerobic microbiological is in waste
Organic matter carries out the process of decomposition and inversion, and final product is mainly CO2、H2O, heat and humus；Modernize aerobic composting process
The modes such as unlimited bar buttress formula compost, forced-air blast static compost can be divided into, have oxygen supply abundant wherein opening wide bar buttress formula compost, send out
The advantages that ferment decomposed period is short, and fertilizer efficiency high yield is big, shortcoming are exactly to take up a large area, and foul smell collection does not allow easily collecting to handle（It is useless
Gas compiling costs is high）, general trough type fermentation and silo are fermented using forced-air blast static compost technique, this fermentation side
The advantage of formula is that floor space is small, but due to being forced ventilation oxygen supply, so energy consumption is too high, oxygen supply is insufficient, and there are confessions
The shortcomings of oxygen dead zone composting efficiency is not high, fermentation period is long, it is of high cost that forced-air blast static compost still has gas sampling
Shortcoming.
In agricultural exhaust object Fertilizer Transformed industrialization process, the processing mode of exhaust gas has Biochemical method, also there is chemical method
It handles, but whether how to handle, the biggest problem encountered is exactly the collection problem of exhaust gas, existing exhaust gas is received
What collection was generally taken is to arrange to collect pipe network in factory roof, using negative-pressure ward mode, if next by 20,000 tons of organic fertilizers are produced per year
It calculates, then needs the air quantity of 936000m3/h to eliminate foul smell, so big air quantity needs the wind turbine about 6 of 220kw, average every
It power consumption is 31680kw.h, converts into RMB（0.82 yuan/degree）25977 yuan/day.Since there is minus tolerance in input and output,
Existing organic fertilizer production fermentation producer is made to have no ability to handle foul smell caused by fermentation process substantially.
Trough type fermentation technique of the prior art generally includes fermentation tank structures, is moved back and forth along fermentation tank length direction
Turning device and bottom forced-air blast system, fed and discharged using forklift, a kind of also equipment similar to box fermentation,
Generally include fermentation tank, feed system, discharge system.A kind of excrement with concurrent heating system as disclosed in CN106116735A turns over
Polishing apparatus, there are following technological deficiencies in said program：Groove body ferment for opening, the gas of generation stink is free in fermentation process
Diffusion in the air, does not meet environmental requirement；Fermenting and producing mode is the interrupted mode of production of one pot one pot of quantitative proportioning, is unfavorable for
Large-scale continuous production model.In addition, fermentation groove body of the prior art is shorter, common is 4-5 meters, includes same batch
Material, discharging, which relies primarily on turning mechanism and tilts material, after fermentation forces to squeeze out, there are residue, low output, from
Dynamicization degree is low.
A kind of municipal sludge highly effective compost device is disclosed in CN104478511A, wherein material fermentation is in fast ripe machine
It is completed in after-ripening storehouse, needs to carry out the transfer of material between two equipment, increase material processing transportation cost.What foul smell was collected
It collects using negative-pressure ward mode, compiling costs is huge, and input and output be not directly proportional for organic fertilizer industry,
It can not implement in reality operation.
Therefore, it is necessary to structure improvement is carried out to Zymolysis Equipment of the prior art.
Utility model content
One of the purpose of this utility model is to overcome defect in the prior art, provides a kind of roller and continuously send out
Ferment center, above-mentioned roller fermentation center is sustainable to carry out closed fermentation operation, with the use of waste gas collecting system and removes
Dirt deodoration system so that free from extraneous odour in production environment surrounding air.
To realize above-mentioned technique effect, the technical solution of the utility model is：A kind of roller continuously ferments center, special
Sign is, including enclosed fermentation gallery, continuous feed mechanism, promote translation mechanism, continuous discharge mechanism, concurrent heating system,
Mend wind mechanism, waste gas collecting system and dedusting deodoration system；Translation mechanism is promoted to be arranged in fermentation gallery inner cavity, for giving hair
Material oxygen supply simultaneously simultaneously translates material to fermentation corridor tail end in ferment；The continuous feed mechanism of fermentation gallery head end fills into newly in real time
Fresh material material, the continuous discharge system of fermentation gallery tail end export for undertaking translation material and in real time material；Concurrent heating system is used for
Material auxiliary heating is mended wind mechanism, waste gas collecting system and dedusting deodoration system and is communicated with fermentation gallery.
To ensure exhaust gas qualified discharge in dedusting deodoration system, spray washing deodorization process, agriculture can be used in dedusting deodoration system
Industry Litter stink odor is mostly ammonia and hydrogen sulfide gas, and ammonia and hydrogen sulfide gas are the gas for being highly soluble in water
Body also can add a certain amount of chemical agent according to stink odor and carry out washing absorption；It can also wash in advance laggard raw in a subtle way
Object deodoration system carries out the tandem compound of the two or more deodorization modes such as microbial deodorant；Concurrent heating system can be according to needs in groove body
Temperature select suitable auxiliary thermal, such as electric auxiliary thermal, the auxiliary thermal of steam etc.；Continuous discharge mechanism is arranged on fermentation
Center tail end is configured with wind continuous discharge system of closing, and accepts the material that translational thrust mechanism is brought.
Preferred technical solution is that fermentation gallery bottom is provided with concurrent heating system, and concurrent heating system is by fermentation gallery feed end
Include leading portion, stage casing and back segment successively to discharge end, the fermentation gallery above concurrent heating system is correspondingly formed what temperature gradually reduced
Heat section, soaking zone and Temperature fall section.It is gradually reduced due to heating section, soaking zone and Temperature fall section temperature, composition can shape
Into the necessary condition of natural draught, air-makeup system is under Action of Wind pressure, benefit wind turbine that fresh air passes through the gallery tail end that ferments
Structure enters, and pushes the exhaust gas generated in fermentation process, inleakage, can effectively save benefit wind from the head end outflow of fermentation gallery
And the energy consumption of gas sampling.
Further, the length of above-mentioned fermentation gallery is more than 120m.Since using auxiliary heat is segmented, the material of soaking zone is sent out
Ferment generates the constant temperature that heat maintains this section of material.Further, fermentation gallery is combined by the head and the tail connection of groove body unit module
It forms, can freely be superimposed.
Preferred technical solution is that translation mechanism is promoted to include rack, the first guide rail, vertical shift part, promote and move material roller, driving
Mechanism；First guide rail is longitudinally disposed, and rack is coordinated by vertical shift part and the first guide rail；It promotes and moves the lower abdomen that material roller is arranged on rack
Portion, driving mechanism promote shifting to expect roller lifting, spinning and moved back and forth along the first guide rail extending direction for driving.
Further, promote move material driving mechanism for drive promote move material roller Double-directional rotary, cooperation sensor detection and
Control system, convenient for that will ferment, incomplete material is promoted to discharge port one end.Move back and forth driving mechanism, lift drive mechanism
Expect that driving mechanism can be independently arranged with promoting to move, close-coupled connection can also be connected with each other.
Preferred technical solution is to mend the tail end that wind mechanism is arranged on fermentation gallery, and fermentation gallery head end is provided with exhaust gas
Outlet, waste gas outlet connect successively with waste gas collecting system and deodorization dust pelletizing system, waste gas collecting system include exhaust piping with
The air inducing well perpendicular with exhaust piping.
The air inducing well of fermentation gallery head end easily by gas sampling and imports deodorization dust pelletizing system by the pressure of draught.
It can be directly wind complement port to mend wind mechanism, not additional air blast equal power device, automatically opened under the natural ventilation pressure formed in draught
Air inlet supplements air.
Preferred technical solution is, continuous feed mechanism include sequentially connected material conveying mechanism, material mixer structure,
Hoisting mechanism and lateral material-feeding mechanism, lateral material-feeding mechanism are fixed at fermentation gallery head end top or inside.Ferment gallery
Can become wide setting on laterally, and for the width of the general gallery that ferments up to 3-5m, the Concentrated fermentation of material can also be achieved central heating,
Reduce energy consumption.
Further, material mixer structure is provided with several feed inlets, the outlet one of feed inlet and material conveying mechanism
One correspondence communicates, and material mixer structure is used for continuous real-time mixed material.Several feed inlets include at least fermentative microorganism into
Material mouth and fermentation materials feed inlet.
Further, lateral material-feeding mechanism include conveyer belt, the second guide rail and transversely the second guide rail move back and forth horizontal stroke
Part is moved, traversing part surface is provided with top surface carrying roller and slewing rollers, and conveyer belt is turned back after being oriented to first uplink via traversing part to conveying
Plane, transporting flat are located at the top of conveying strap end portion deflector roll, hopper, the top of uplink conveyer belt are fixedly installed on traversing part
Discharging point is located at the top feed inlet of hopper, and the discharge port of hopper is located at conveyer belt side.
Further, driving mechanism includes elevating mechanism, moves back and forth driving mechanism and promote and move material driving mechanism, promotes
The axial middle part of shifting material rod is by elevating mechanism and shifting material driving mechanism is promoted to be connect with rack, moves back and forth driving mechanism and is used for
Driving vertical shift part moves along the rail, and shifting material driving mechanism is promoted shifting material roller to be promoted to be rotated around central shaft for driving.
Further, ferment gallery bottom surface for inverted trapezoidal shape, promote the scraper plate that is provided at both ends with for moving material roller, scraper plate and hair
The bottom end inclined surface fitting of ferment gallery or clearance fit.The bottom surface of inverted trapezoidal shape not only helps increase heat exchange area, makes heating
Rapidly, material can also be fallen along the inclined surface of slot bottom both sides, realize the abundant oxygen supply and soaking of material.
Further, it promotes to move and expects that driving mechanism includes the first motor being arranged in rack, the output terminal of the first motor
It passes sequentially through the first gear unit, the second gear unit and third gear unit and expects that roller is connect with promoting to move, the first gear unit,
Second gear unit and third gear unit respectively include chain-drive mechanism and the cover body being arranged on outside chain-drive mechanism；First passes
Moving cell is fixedly connected with rack, and the sprocket wheel fixation of the driven wheel of the first gear unit and the second gear unit is threaded through first
On mandrel；The sprocket wheel fixation of another sprocket wheel and third transmission unit of second gear unit is threaded through on the second mandrel, third
Another sprocket wheel fixation of transmission unit, which is threaded through to promote, to move on the central shaft of material roller, and cover body moves material roller and corresponding mandrel with promoting
Connected by bearing；Lift drive mechanism includes lifting lug and telescopic rod, second gear unit and third of second mandrel one end
It is respectively arranged with lifting lug on gear unit cover body, the short axle between lifting lug passes through telescopic rod and is articulated and connected with rack；Vertical shift part packet
Containing driving wheel and driven wheel, move back and forth driving mechanism and include the second motor and lateral driving shaft, driving wheel is fixed at
The both ends of driving shaft；It is provided on the cover body of first gear unit and holds the through-hole that driving shaft passes through, driving shaft is by bearing with leading to
Hole and cover body are connected.
Telescopic rod includes the body of rod or component of achievable Telescopic well known in the prior art, further, telescopic rod
For linear hydraulic oil cylinder or straight line cylinder.The cover body of second gear unit can be that split connects with the cover body of third gear unit
It connects, or integral type connects.
Propulsion in above structure moves material driving mechanism and lift drive mechanism combines, and promotes the connection and driving for moving material roller
Integrated design makes occupied promote of connection driving part move material roller axial width minimum, ensures to promote the roll surface for moving material roller
Make full use of.
Continuously fermented center based on the roller described in any of the above one, roller continuous fermentation process includes following step
Suddenly：
S1：Charging, the head end of continuous feed mechanism to fermentation gallery are continuously introduced into material；
S2：Translation mechanism is promoted to translate the tail end step-by-step movement of material towards fermentation gallery, continuous feed mechanism is grown to fermentation
Corridor head end fills into fresh material in real time；
S3：S2 is repeated until material steps to the tail end of fermentation gallery；
S4：Translation mechanism is promoted to translate the tail end step-by-step movement of material towards fermentation gallery, positioned at the object of fermentation gallery tail end
Material discharging fills into fresh material in real time to fermentation gallery head end again；
S5：Repeat S4；
Concurrent heating system heated material in S1, S2, S3, S4 step is mended during wind mechanism ferments gallery from trend and supplements air, sends out
Ferment gallery top stream moves automatically from gallery tail end to head end under the promotion of draught and enters waste gas collecting system, dedusting
The exhaust gas of deodoration system processing waste gas collecting system discharge.
The advantages of the utility model and advantageous effect are：
Translation mechanism is promoted to promote material towards fermentation gallery tail end move step by step, continuous feeding mechanism fills into new object in real time
Material, after the material of Various Fermenting Degree is full of fermentation gallery, discharging charging is continuously carried out at the same time.Continuous production can shorten fermentation
Period promotes the treatment effeciency and equipment turnover rate at fermentation center；
Generated foul smell is collected in fermentation process is handled by centralized collection, realizes the qualified discharge of gas, will not be right
Ambient enviroment generates secondary pollution；
Fermentation one endfeed of gallery, other end discharging, being heated by external world's pressure makes microorganism active growth, and roller connects
The supervention ferment center completion one time fermentation required time is the 1/3 of existing bar buttress formula fermentation period, and fermentation time only needs 3-8
My god；
Occupation area of equipment is small, and energy consumption is small, and operating cost is cheap, and production environment is friendly, pollution-free, zero-emission.
Description of the drawings
Fig. 1 is that the utility model roller continuously ferments the structure diagram of Centric embodiment 1；
Fig. 2 is another structure diagram of embodiment 1；
Fig. 3 is the structure diagram that translation mechanism is promoted in embodiment 1；
Fig. 4 is the left view of Fig. 2；
Fig. 5 is the vertical view of Fig. 2；
Fig. 6 is the structure diagram of feeding mechanism in embodiment 2；
Fig. 7 is the structure diagram that translation mechanism is promoted in embodiment 2.
In figure：1st, continuous feed mechanism；11st, hoisting mechanism；12nd, lateral material-feeding mechanism；121st, conveyer belt；122nd, it second leads
Rail；123rd, traversing part；124th, top surface carrying roller；125th, slewing rollers；126th, hopper；2nd, ferment gallery；21st, section is heated；22nd, it keeps the temperature
Section；23rd, Temperature fall section；3rd, concurrent heating system；4th, translation mechanism is promoted；41st, rack；42nd, the first guide rail；43rd, vertical shift part；431、
Driving wheel；432nd, driven wheel；433rd, driving gear；434th, driven gear；44th, driving mechanism is moved back and forth；441st, the second motor；
442nd, driving shaft；45th, it promotes and moves material roller；46th, lift drive mechanism；461st, lifting lug；462nd, telescopic rod；463rd, swing arm；464th, it stretches
Contracting connecting rod；47th, it promotes and moves material driving mechanism；471st, the first motor；472nd, the first gear unit；473rd, the second gear unit；
474th, third gear unit；475th, the first mandrel；476th, the second mandrel；477th, material motor is moved；5th, wind mechanism is mended；6th, gas sampling
System；7th, continuous discharge mechanism；8th, scraper plate；9th, material toggling blade；10th, dedusting deodoration system；A, chain-drive mechanism；B, cover body；c、
Through-hole.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiment of the present utility model is further described.Implement below
Example is only used for clearly illustrating the technical solution of the utility model, and the protection model of the utility model cannot be limited with this
It encloses.
Embodiment 1
As shown in Figs. 1-5, roller center of continuously fermenting includes continuous feed mechanism 1, enclosed fermentation gallery 2, auxiliary
Hot systems 3 promote translation mechanism 4, mend wind mechanism 5, continuous discharge mechanism 7 and waste gas collecting system 6 and dedusting deodoration system
10；1 structure of translation machine is promoted to be arranged in 2 inner cavity of fermentation gallery, translation mechanism 4 is promoted to be supplied oxygen for material toggling and according to attenuation degree
To fermentation gallery tail end step-by-step movement translation material, the continuous feed mechanism 1 of fermentation gallery head end fills into material in real time, and ferment gallery
The continuous discharge system 7 of tail end is for undertaking translation material and exports material in real time；Concurrent heating system 3 is used for heated material, mends wind
Mechanism 5, waste gas collecting system 6 and dedusting deodoration system 10 are communicated with fermentation gallery.Waste gas collecting system includes exhaust piping
With the vertical air inducing well coordinated with exhaust piping.
Direction of the gallery 2 along feed end to discharge end ferment successively by heating section 21, soaking zone 22 and Temperature fall section 23
It is composed, concurrent heating system 3 is arranged on the lower section for heating section 21.
Translation mechanism 4 is promoted to include rack 41, the first guide rail 42, vertical shift part 43, move back and forth driving mechanism 44, promote and move
Expect roller 45, lift drive mechanism 46 and promote to move material driving mechanism 47；First guide rail 42 is set along the longitudinal direction that fermentation gallery 2 extends
It puts, vertical shift part 43 is arranged in rack 41 and is matched with the first guide rail 42, moves back and forth driving mechanism 44 for driving vertical shift
Part 43 is moved along the first guide rail 42；Lift drive mechanism 46 expects that roller 45 lifts in rack 41 for driving to promote to move, and promotes and moves
Material driving mechanism 47 promotes shifting material roller 45 to rotate for driving.
It promotes to move in embodiment 1 and expects that driving mechanism includes swing arm 463 for shifting material motor 477, lift drive mechanism 46 and stretches
Contracting connecting rod 464 promotes and moves the bottom end that material roller is arranged on swing arm 463, and top and the rack 41 of swing arm 463 are rotatably connected, and move material
Motor 477 is arranged on the side of shrinking connecting-rod 464, and opposite side is provided with counterweight, the both ends of shrinking connecting-rod 464 respectively with rack 41
It is connected with the axial middle part of swing arm 463, moves back and forth driving mechanism and include the second motor 441 and driving shaft 442, the second motor
441 output terminal is connect by driving member with the drive outside driving shaft 442, and walking part is separately positioned on rack 41 to be arranged on
The gear set of side, gear set include driving gear 433 and driven gear 434, and driving gear 433 is fixed with 42 end of driving shaft
Connection, the first guide rail is the rack being meshed with gear set.
Embodiment 2
As shown in fig. 6-7, embodiment 2 and embodiment 1 difference lies in：It promotes and moves material driving mechanism and lift drive mechanism
Integrated design, it is further to promote shifting material driving mechanism, lift drive mechanism and move back and forth driving mechanism integrated design.
It promotes to move and expects that driving mechanism and lift drive mechanism integrated design are specially：It promotes and moves material driving mechanism 47 including setting
The first motor 471 in rack is put, the output terminal of the first motor 471 passes sequentially through the first gear unit 472, second transmission list
Member 473 and third gear unit 474 expect that roller 45 is connect with promoting to move, the first gear unit 472, the second gear unit 473 and the
Three gear units 474 respectively include chain-drive mechanism a and the cover body b being arranged on outside chain-drive mechanism；First gear unit 472 with
Rack 41 is fixedly connected, and the sprocket wheel fixation of the driven wheel of the first gear unit 472 and the second gear unit 473 is threaded through first
On mandrel 475；The sprocket wheel fixation of another sprocket wheel and third transmission unit 474 of second gear unit 473 is threaded through the second core
On axis 476, the cover body of the second gear unit 473 is connected by bearing and the second mandrel 476；Third transmission unit 474
Another sprocket wheel fixation, which is threaded through to promote, to move on the central shaft of material roller 45；The cover body b of third transmission unit 474 moves material roller 45 with promoting
Axial middle part be rotatably connected；Lift drive mechanism 46 includes lifting lug 461 and telescopic rod 462, coordinates with the second mandrel 476 and connects
It is respectively arranged with lifting lug 461 on the second gear unit 473 and third gear unit cover body connect, the short axle between lifting lug 461 is led to
Telescopic rod 462 is crossed to be articulated and connected with rack 41.
Vertical shift part 43 is roller group, and at least one driving wheel 431 and at least one driven wheel 432 are provided in roller group,
It moves back and forth driving mechanism 44 and includes the second motor 441 and driving shaft 442, the driving wheel 442 of 41 both sides of rack is fixed at
The both ends of driving shaft 442, the output terminal of the second motor 441 are connected by driving member and driving shaft 442.
Be provided on the cover body b of first gear unit 472 and hold the through-hole c that passes through of driving shaft, driving shaft 442 by bearing with
Through-hole c and cover body b is connected.
The bottom surface of fermentation gallery 2 is inverted trapezoidal shape, and promote shifting material roller 45 is provided at both ends with scraper plate 8, and scraper plate 8 and fermentation are grown
The bottom end inclined surface fitting of corridor 2 or clearance fit.
Continuous feed mechanism 1 includes sequentially connected material conveying mechanism（It is not shown in figure）, material mixer structure（In figure
It is not shown）, hoisting mechanism 11 and lateral material-feeding mechanism 12, lateral material-feeding mechanism 12 be fixed at fermentation gallery 2 top or interior
Portion, the feed inlet of lateral material-feeding mechanism 12 are correspondingly arranged up and down with the discharge port of hoisting mechanism 11.
Lateral material-feeding mechanism 12 include conveyer belt 121, the second guide rail 122 and transversely the second guide rail move back and forth it is traversing
Part 123, traversing 123 surface of part are provided with top surface carrying roller 124 and slewing rollers 125, and conveyer belt 121 is oriented to elder generation via traversing part 123
It is turned back after uplink to transporting flat, transporting flat is located at the top of 121 end deflector roll of conveyer belt, is fixedly installed on traversing part 123
There is hopper 126, the top discharging point of uplink conveyer belt 121 is located at the top feed inlet of hopper 126, the discharge port position of hopper 126
In conveyer belt side.
The surface for moving material roller 45 is promoted to be provided with material toggling blade 9, material toggling blade 9 is in symmetrical two promoting shifting material roller surface
Helix is distributed, and the plane of symmetry is that propulsion is moved where 45 central shaft midpoint of material roller perpendicular to the cross section for promoting shifting material roller axial direction.
Material charging before pretreating process be：
1st, the biogas residue after separation of solid and liquid or other raw materials（Moisture content 70%）Hoisting mechanism is sent by conveying equipment
Then bin type conveyer is sent into the double screw conveyor of hoisting mechanism by conveyer；
2nd, strain enters the double screw conveyor of hoisting mechanism；
3rd, biogas residue and biogas slurry are thoroughly mixed in double screw conveyor, are then introduced into hopper.
Using above-mentioned roller fermentation center, zymotechnique is：
S1：Charging, the head end of continuous feed mechanism to fermentation gallery are continuously introduced into material；
S2：Translation mechanism is promoted to translate the tail end step-by-step movement of material towards fermentation gallery, continuous feed mechanism is grown to fermentation
Corridor head end fills into fresh material in real time；
S3：S2 is repeated until material steps to the tail end of fermentation gallery；
S4：Translation mechanism is promoted to translate the tail end step-by-step movement of material towards fermentation gallery, positioned at the object of fermentation gallery tail end
Material discharging fills into fresh material in real time to fermentation gallery head end again；
S5：Repeat S4；
Concurrent heating system heated material in S1, S2, S3, S4, S5 step is mended during wind mechanism ferments gallery from trend and supplements sky
Gas, fermentation gallery top stream move automatically from gallery tail end to head end under the promotion of draught and enter gas sampling system
System, the exhaust gas of dedusting deodoration system processing waste gas collecting system discharge.
The fermentation situation of each section material is detected in S1, S2, S3, S4, S5 step by sensor, control as needed pushes away
It is run forward or backwards into material roller is moved, translation mechanism is promoted on the one hand to material oxygenation, bulk material, on the other hand largely to wave
Shampoo point simultaneously promotes material to hopper tail portion, until the bulk material completed that will ferment imports continuous discharge mechanism（Hopper
It combines and discharges with conveyer belt）.
The foul smell generated in S1, S2, S3, S4, S5 step fermentation process collects the gas sampling system at the top of fermented gallery
System and dedusting deodoration system（Dedusting deodorization negative-pressure air fan）On the other hand extraction, one side dedusting deodorization promote material moisture
Quick volatilization to ensure the oxygen content in air in fermentation gallery, augments fresh air by mending wind mechanism in real time；Waste water imports natural pond
The reuse of gas pond.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, under the premise of the utility model technical principle is not departed from, several improvements and modifications can also be made, these change
The scope of protection of the utility model is also should be regarded as into retouching.
Claims (9)
- The center 1. a kind of roller continuously ferments, which is characterized in that including enclosed fermentation gallery, continuous feed mechanism, push away Into translation mechanism, continuous discharge mechanism, concurrent heating system, mend wind mechanism, waste gas collecting system and dedusting deodoration system；Promote translation Mechanism is arranged in fermentation gallery inner cavity, for giving in fermentation material oxygen supply and simultaneously by material to fermentation corridor tail end translation；Hair The continuous feed mechanism of ferment gallery head end fills into fresh material in real time, and the continuous discharge system of fermentation gallery tail end is flat for accepting It moves material and exports material in real time；Concurrent heating system mends wind mechanism, waste gas collecting system and dedusting deodorization for material auxiliary heating System is communicated with fermentation gallery.
- The center 2. roller according to claim 1 continuously ferments, which is characterized in that fermentation gallery bottom is provided with auxiliary heat System, concurrent heating system include leading portion, stage casing and back segment successively by fermentation gallery feed end to discharge end, the hair above concurrent heating system What ferment gallery was correspondingly formed that temperature gradually reduces heats section, soaking zone and Temperature fall section.
- The center 3. roller according to claim 1 continuously ferments, which is characterized in that promote translation mechanism include rack, First guide rail, vertical shift part promote and move material roller, driving mechanism；First guide rail is longitudinally disposed, and rack passes through vertical shift part and the first guide rail Cooperation；It promotes and moves the lower abdomen that material roller is arranged on rack, driving mechanism moves the lifting of material roller, spinning and edge for driving to promote First guide rail extending direction moves back and forth.
- The center 4. roller according to claim 1 or 3 continuously ferments, which is characterized in that mend wind mechanism and be arranged on fermentation The tail end of gallery, fermentation gallery head end are provided with waste gas outlet, waste gas outlet successively with waste gas collecting system and deodorization dedusting system System connection, waste gas collecting system include exhaust piping and the vertical air inducing well communicated with exhaust piping.
- The center 5. roller according to claim 1 continuously ferments, which is characterized in that continuous feed mechanism includes connecting successively Material conveying mechanism, material mixer structure, hoisting mechanism and lateral material-feeding mechanism, the lateral material-feeding mechanism connect is fixed at hair Ferment gallery head end top or inside.
- The center 6. roller according to claim 5 continuously ferments, which is characterized in that material mixer structure is provided with several A feed inlet, feed inlet are communicated with the outlet one-to-one correspondence of material conveying mechanism, and material mixer structure is for continuous mixing in real time Material.
- The center 7. roller according to claim 5 continuously ferments, which is characterized in that lateral material-feeding mechanism includes conveying Band, the second guide rail and traversing part that transversely the second guide rail moves back and forth, traversing part surface is provided with top surface carrying roller and slewing rollers, Conveyer belt is oriented to after first uplink via traversing part and turns back to transporting flat, and transporting flat is located at the top of conveying strap end portion deflector roll, Hopper is fixedly installed on traversing part, the top discharging point of uplink conveyer belt is located at the top feed inlet of hopper, the discharging of hopper Mouth is located at conveyer belt side.
- The center 8. roller according to claim 3 continuously ferments, which is characterized in that driving mechanism include elevating mechanism, It moves back and forth driving mechanism and propulsion moves material driving mechanism, promote and move the axial middle part for expecting rod by elevating mechanism and promote shifting material Driving mechanism is connect with rack, moves back and forth driving mechanism for vertical shift part to be driven to move along the rail, and is promoted and is moved material driving mechanism Material roller is moved around central shaft rotation for driving to promote.
- The center 9. roller according to claim 8 continuously ferments, which is characterized in that promote and move material driving mechanism including setting The first motor in rack is put, the output terminal of the first motor passes sequentially through the first gear unit, the second gear unit and third Gear unit expects that roller is connect with promoting to move, and the first gear unit, the second gear unit and third gear unit respectively include chain biography Motivation structure and the cover body being arranged on outside chain-drive mechanism；First gear unit is fixedly connected with rack, the first gear unit from The fixation of one sprocket wheel of driving wheel and the second gear unit is threaded through on the first mandrel；Another sprocket wheel and third of second gear unit pass A sprocket wheel of unit is sent to fix to be threaded through on the second mandrel, another sprocket wheel fixation of third transmission unit is threaded through propulsion and moves material roller Central shaft on, cover body with promote move material roller and corresponding mandrel connected by bearing；Lift drive mechanism include lifting lug and Telescopic rod, is respectively arranged with lifting lug on second gear unit of second mandrel one end and third gear unit cover body, between lifting lug Short axle pass through telescopic rod and rack and be articulated and connected；Vertical shift part includes driving wheel and driven wheel, moves back and forth driving mechanism and includes Second motor and lateral driving shaft, driving wheel are fixed at the both ends of driving shaft；It is set on the cover body of first gear unit Have and hold the through-hole that driving shaft passes through, driving shaft is connected by bearing and through-hole and cover body.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721454692.2U CN207552201U (en) | 2017-11-03 | 2017-11-03 | A kind of roller continuously ferments center |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721454692.2U CN207552201U (en) | 2017-11-03 | 2017-11-03 | A kind of roller continuously ferments center |
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| CN207552201U true CN207552201U (en) | 2018-06-29 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107778037A (en) * | 2017-11-03 | 2018-03-09 | 江阴市联业生物科技有限公司 | A kind of roller continuously ferments center and zymotechnique |
| CN113354464A (en) * | 2021-06-08 | 2021-09-07 | 广州城建职业学院 | Intestinal formula fermenting installation and contain its organic waste treatment facility |
-
2017
- 2017-11-03 CN CN201721454692.2U patent/CN207552201U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107778037A (en) * | 2017-11-03 | 2018-03-09 | 江阴市联业生物科技有限公司 | A kind of roller continuously ferments center and zymotechnique |
| CN113354464A (en) * | 2021-06-08 | 2021-09-07 | 广州城建职业学院 | Intestinal formula fermenting installation and contain its organic waste treatment facility |
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Address after: 214400 Dazhaili Village, Jingyang Village, Zhutang Town, Jiangyin City, Wuxi City, Jiangsu Province Patentee after: Jiangyin Pengyu Lianye Biotechnology Co., Ltd. Address before: 214400 Dazhaili Village, Jingyang Village, Zhutang Town, Jiangyin City, Wuxi City, Jiangsu Province Patentee before: Jiangyin Lianye Biotechology Co., Ltd. |
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