CN206393650U - A kind of glue spraying robot system for being used to process office chair - Google Patents
A kind of glue spraying robot system for being used to process office chair Download PDFInfo
- Publication number
- CN206393650U CN206393650U CN201720055895.8U CN201720055895U CN206393650U CN 206393650 U CN206393650 U CN 206393650U CN 201720055895 U CN201720055895 U CN 201720055895U CN 206393650 U CN206393650 U CN 206393650U
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- China
- Prior art keywords
- glue spraying
- glue
- office chair
- transmission line
- robot system
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Abstract
The utility model is related to chair processing and manufacturing technical field, specially a kind of glue spraying robot system for being used to process office chair.A kind of glue spraying robot system for being used to process office chair, includes the glue-spraying mechanism of some connections of head and the tail successively, and each glue-spraying mechanism includes frame, is arranged on the transmitting device in frame, visual processes room, glue-spraying device and control device；The transmitting device includes some groups of head and the tail the transferring roller component being sequentially connected and the pallet for being arranged on the transferring roller component upper surface.The utility model can carry out accurately and accurately glue spraying to the accessory of office chair, high with production efficiency, save glue, simple to operate, and defect rate is low, steady quality, safe and reliable, the advantages of automaticity is high.
Description
Technical field
The utility model is related to chair processing and manufacturing technical field, specially a kind of glue sprayer for being used to process office chair
Device people's system.
Background technology
Office chair is during processing and manufacturing, it is necessary to glue spraying processing be carried out to sponge and plank, then by sponge and wood
Plate is bonded.Traditional glue spraying process is all realized using artificial operation, although the operation is easier, but hand-manipulated
Not only cost is high, and efficiency is low, and the glue spraying to sponge or board surface is also uneven, wastes glue, the quality of product can not
Keep stable, and be a kind of importantly, the working environment of sprayed glues drastically influence the healthy of staff
The working environment of high-risk.
In order to solve the industry during office chair processed is produced, the above mentioned problem that the glue spraying process runs into, this area
Technical staff have developed the glue spraying production systems of a variety of office automatic chairs, have to industry industrial upgrading positive
Effect, but the automatization level of most of production systems is not high, it is impossible to it is real to realize that automatic intelligent is produced, and glue spraying effect
Nor very well.
Utility model content
A kind of the problem of the utility model exists for prior art, it is proposed that glue spraying machine for being used to process office chair
People's system, can carry out accurately and accurately glue spraying to the accessory of office chair, high with production efficiency, save glue, operation letter
Single, defect rate is low, and steady quality is safe and reliable, the advantages of automaticity is high.
The utility model solves the technical scheme that its technical problem used：A kind of glue spraying for being used to process office chair
Robot system, includes the glue-spraying mechanism of some connections of head and the tail successively, and each glue-spraying mechanism includes frame, is arranged on frame
On transmitting device, visual processes room, glue-spraying device and control device；
The transmitting device includes some groups of transferring roller components being sequentially connected from beginning to end and is arranged on the transferring roller
The pallet of component upper surface；
The visual processes room includes being socketed with the transferring roller component, the part transferring roller component is located at it
Internal hollow out rectangle mounting bracket, is arranged on the industrial camera on the mounting bracket, is arranged on the LED/light source on the mounting bracket
With the shading sheet for closing the mounting bracket；
The glue-spraying device includes the high sensor of survey being arranged on the mounting bracket, is symmetricly set on the mounting bracket two
The motor that high sensor is electrically connected with simultaneously is surveyed in side with described, the glue spraying spiral row that two ends are connected with the motor respectively
Rifle, is arranged on the hot melt adhesive machine of the frame side, and connect the sebific duct of the hot melt adhesive machine and the glue spraying spiral volley of rifle fire；
The control device includes switch board, and the liquid for being arranged on the mounting bracket, being electrically connected with the switch board
Crystalline substance screen, emergency switch and sensor；Industrial control computer, main control board and power supply are provided with inside the switch board；It is described
Industrial control computer is electrically connected with the industrial camera and the liquid crystal display.
Visual processes room on transferring roller component, detects the work to be sprayed that transferring roller component is sent
Appearance and size, position, the posture of part, by this information transmission to industrial control computer, industrial computer is to workpiece modeling, correction data
The workpiece data prestored in storehouse, judges workpiece model, position, posture, track to be sprayed, generates the start and stop sequential of the volley of rifle fire, control
Volley of rifle fire sports glue-spraying processed, workpiece data can be that workman is input in industrial control computer on liquid crystal display by hand.
Preferably, the transferring roller component includes the upper roller transmission line being overlapped mutually up and down and bottom roll transmission
Line, the upper roller transmission line and the bottom roll transmission line are respectively by two-way motor by chain drive, and the upper roller is passed
The transmission direction of defeated line and the bottom roll transmission line is opposite.
Preferably, the upper roller transmission line includes some steel rollers, a diameter of 55 to 65 millimeters of the roller；
The distance between drum central axis described in two are 122 to 132 millimeters；Height of the roller upper surface apart from ground is 75 to 81
Centimetre；The face width of the upper roller transmission line is 100 to 120 centimetres, the face length of the upper roller transmission line
For 2.5 to 3.5 meters.
Preferably, between the upper roller transmission line and the bottom roll transmission line at intervals of 60 to 100 millimeters.
Preferably, the pallet includes wooden backplane level and polytetrafluoroethylplastic plastic top plate layer, the backplane level and institute
Top plate layer is stated to fix by rivet.
Preferably, the pallet has a finger-hole in its four avris thickness directions.
Preferably, the glue spraying spiral volley of rifle fire is including some the single rifle set at equal intervals, the glue spraying spiral volley of rifle fire
Interval between middle single rifle quantity and two single rifles need to be equipped with the length of side of the pallet.
Preferably, the glue spraying spiral volley of rifle fire includes the volley of rifle fire of some identical row's spacing.
Preferably, the motor includes screw mandrel, the glue spraying spiral volley of rifle fire also includes what is be connected with the screw mandrel
Crane.
The beneficial effects of the utility model are, 1. vision systems are capable of the model of automatic identification workpiece, position, angle and controlled
The glue spraying spiral volley of rifle fire start-stop time processed, by glue spraying track set in advance glue spraying, automaticity is high；
2. liquid crystal touch screen human-computer interaction interface, when often increasing new workpiece, by workman on touch LCD screen simply
Scribble can be achieved with glue spraying path and workpiece memory function, easy to operate without the highly difficult operation such as cartridge paper or programming；
3. go out profile and the position of workpiece to be painted by image recognition, it is to avoid the sizing material of broad irrigation formula glue spraying is wasted,
Realize and press the accurate glue spraying of desired guiding trajectory；
4. by the way of the glue spraying volley of rifle fire, eliminating the motion of mechanical arm type, mechanism is simple and reliable, relatively single rifle, spray
Glue speed improves nearly 20 times；
5. avoiding 175 DEG C of PUR from scalding workman, industrial accident is reduced；
It is rear when pasting sponge 6. avoid the first glue spraying of single workman, switch time-consuming between two-step, cause PUR cooling not
Viscous, quality is unstable；
7. the glue spraying track uniformity of workpiece of the same race is good, relatively artificial more random glue spraying track is more reasonable, adhesion strength
More firmly, glue is also more saved, it is contemplated that save 5-15% glue quantities.
Brief description of the drawings
Fig. 1 is a kind of structural representation for being used to process the glue spraying robot system of office chair of the utility model；
Fig. 2 is the structural representation of transmitting device in Fig. 1；
Fig. 3 is the structural representation in visual processes room in Fig. 1；
Fig. 4 is the structural representation of the glue spraying spiral volley of rifle fire in Fig. 1；
Wherein, 1, frame, 21, transferring roller component, 22, pallet, 31, mounting bracket, 32, industrial camera, 33, gobo
Cover, 41, survey high sensor, 42, motor, 43, the glue spraying spiral volley of rifle fire, 44, hot melt adhesive machine, 51, switch board, 52, liquid crystal display.
Embodiment
Further illustrate the technical solution of the utility model below in conjunction with the accompanying drawings and by embodiment.
As shown in Figures 1 to 4, a kind of glue spraying robot system for being used to process office chair, including some head and the tail successively
The glue-spraying mechanism of connection, each glue-spraying mechanism includes frame 1, is arranged on the transmitting device in frame 1, visual processes room,
Glue-spraying device and control device.One glue-spraying mechanism can only be set according to production-scale demand or multiple glue sprayers are set
Structure.
The transmitting device includes some groups of transferring roller components 21 being sequentially connected from beginning to end and is arranged on the transmission rolling
The pallet 22 of the upper surface of cartridge module 21.The transferring roller component 21 includes the upper roller transmission line being overlapped mutually up and down and lower rolling
Cylinder transmission line, the upper roller transmission line and the bottom roll transmission line respectively by two-way motor by chain drive, it is described on
Roller transmission line and the transmission direction of the bottom roll transmission line are opposite.Upper roller transmission line is used for the work that will be placed on pallet
Part transports visual processes room and carries out glue spraying and then be delivered to next step process again, and bottom roll transmission line is used for after the completion of glue spraying
Pallet 22 original position is returned to place workpiece again.
The upper roller transmission line includes some steel rollers, and a diameter of 55 to 65 millimeters of the roller, optimal is 60
Millimeter, the distance between drum central axis described in two be 122 to 132 millimeters, optimal is 127 millimeters, the roller upper surface away from
Height from the ground is 75 to 81 centimetres, and optimal is 78 millimeters, and the face width of the upper roller transmission line is 100 to 120
Centimetre, optimal is 110 centimetres, and the face length of the upper roller transmission line is 2.5 to 3.5 meters, and optimal is 3 meters, the structure
Under upper roller transmission line transmission rate it is optimal and cost is minimum.The other materials of upper roller transmission line is aluminium section bar, and outward appearance is beautiful
See, be difficult to get rusty.
Between the upper roller transmission line and the bottom roll transmission line at intervals of 60 to 100 millimeters, it is optimal be 80 milli
Rice, making the interval of roller transmission line and bottom roll transmission line minimum in the case where can easily access pallet 22, reducing
The manufacturing cost of transmitting device.
The pallet 22 includes wooden backplane level and polytetrafluoroethylplastic plastic top plate layer, the backplane level and top plate layer
Fixed by rivet.Pallet 22 is square pallet, each 1 meter of length and width, about 16-18 millimeters of bottom plate thickness, about 1 millimeter of top plate thickness.
Compared to metallic plate or plastic plate, plank light weight can mitigate the weight of pallet 22, reduce labor intensity, plank and steel rollers
Frictional force it is suitable, it is to avoid pallet skids in transmission line, it is to avoid glue spraying position is inaccurate, when plank is dragged on table top, makes an uproar
Signal to noise ratio metallic plate is small.Polytetrafluoroethylene plastic plate has not viscous characteristic, can prevent PUR from cementing, when accumulating more PUR
Manually it can be wiped with rag or sponge.The pallet 22 has a finger-hole in its four avris thickness directions, facilitates work
Finger hooks this finger-hole, flexibly dragging pallet 22.
The visual processes room includes being socketed with the transferring roller component 21, making the part transferring roller component 21
The hollow out rectangle mounting bracket 31 in portion, is arranged on the industrial camera 32 on the mounting bracket 31, is arranged on the mounting bracket in the inner
The shading sheet 33 of LED/light source and the closing mounting bracket 31 on 31.This visual processes room is each independent with transmitting device, depending on
Feel processing room can on the streamline of transmitting device any position of sound production.Industrial camera 32 is used to shoot workpiece figure on pallet 22
Picture, special LED/light source is that, in order to highlight edge of work feature, LED/light source coordinates with shading sheet 33, and one is provided surely to camera
Fixed brightness of illumination, prevents the influence to Visual Stability such as sunlight, light.
The glue-spraying device includes the high sensor 41 of survey being arranged on the mounting bracket 31, is symmetricly set on the installation
The motor 42 that high sensor 41 is electrically connected with simultaneously is surveyed in the both sides of frame 31 with described, and two ends are connected with the motor 42 respectively
The glue spraying spiral volley of rifle fire 43, be arranged on the hot melt adhesive machine 44 of the side of frame 1, and connect the hot melt adhesive machine 44 and described
The sebific duct of the glue spraying spiral volley of rifle fire 43.The glue spraying spiral volley of rifle fire 43 includes some the single rifle set at equal intervals, the glue spraying spiral shell
Interval in the rotation volley of rifle fire 43 between single rifle quantity and two single rifles need to be equipped with the length of side of the pallet 22.Glue spraying spiral is arranged
Rifle 43 is that 20 spray guns are in line, and every glue spraying diameter adjustment rifle is 5 centimetres, and 20 are multiplied by 5 centimetres and are equal to 100 centimetres,
Equal to 1 meter of pallet width.The glue spraying spiral volley of rifle fire 43 can also be included between the volley of rifle fire of some identical row's spacing, two volley of rifle fires
At intervals of 2.5 centimetres, further increase glue spraying efficiency.Teflon is stained with the roller of the lower section of the glue spraying spiral volley of rifle fire 43
Releasing agent, non-sticking PUR are coated with adhesive tape, adhesive tape.
The motor 42 is ball screw stepper motor, including screw mandrel moving up and down, the glue spraying spiral row
Rifle 43 also includes the crane that be connected with the screw mandrel, and screw mandrel, which is moved up and down, to be driven crane to rob together with glue spraying to move up and down.By
It is different in the height of different workpieces, survey high sensor and measure after height, control motor 42 drives 43 liters of the glue spraying spiral volley of rifle fire
Drop, automatic controlled height, it is not necessary to artificial interference.Workpiece is put to be not required to deliberately position, but must not be overlapping, pallet must not be exceeded.
The control device includes switch board 51, and is arranged on the mounting bracket 31, electrically connects with the switch board 51
Liquid crystal display 52, emergency switch and the sensor connect.The inside of the switch board 51 provided with industrial control computer, main control board and
Power supply, the industrial control computer is electrically connected with the industrial camera 32 and the liquid crystal display 52.Operator can be
Scribbled on liquid crystal display 52 by finger and input the data of workpiece, make the data storage in industrial control computer.Industrial camera
32 shoot appearance and size, position, the posture of workpiece to be sprayed, by this information transmission to industrial control computer, industrial computer
Machine is to workpiece modeling, and the workpiece data prestored in comparison database judges workpiece model, position, posture, track to be sprayed,
Generate the start and stop sequential of each the single rifle of the glue spraying spiral volley of rifle fire 43, the sports glue-spraying of the control glue spraying spiral volley of rifle fire 43.
Embodiment described above is only that preferred embodiment of the present utility model is described, not new to this practicality
The spirit and scope of type are defined.On the premise of the utility model design concept is not departed from, this area ordinary person is to this
The all variations and modifications that the technical scheme of utility model is made, all should drop into protection domain of the present utility model, this practicality
New claimed technology contents, have all been recorded in detail in the claims.
Claims (9)
1. a kind of glue spraying robot system for being used to process office chair, it is characterised in that：Including some connections of head and the tail successively
Glue-spraying mechanism, each glue-spraying mechanism includes frame（1）, it is arranged on frame（1）On transmitting device, visual processes room, spray
Adhesive dispenser and control device；
The transmitting device includes the transferring roller component that some groups of head and the tail are sequentially connected（21）Be arranged on the transferring roller
Component（21）The pallet of upper surface（22）；
The visual processes room includes and the transferring roller component（21）It is socketed, makes the part transferring roller component（21）Position
The hollow out rectangle mounting bracket in portion in the inner（31）, it is arranged on the mounting bracket（31）On industrial camera（32）, it is arranged on described
Mounting bracket（31）On LED/light source and close the mounting bracket（31）Shading sheet（33）；
The glue-spraying device includes being arranged on the mounting bracket（31）On the high sensor of survey（41）, it is symmetricly set on the installation
Frame（31）High sensor is simultaneously surveyed in both sides with described（41）The motor of electric connection（42）, two ends respectively with the motor
（42）The glue spraying spiral volley of rifle fire of connection（43）, it is arranged on the frame（1）The hot melt adhesive machine of side（44）, and connect the heat
Glue-smelting machine（44）With the glue spraying spiral volley of rifle fire（43）Sebific duct；
The control device includes switch board（51）, and it is arranged on the mounting bracket（31）The upper and switch board（51）Electrically
The liquid crystal display of connection（52）, emergency switch and sensor；The switch board（51）Inside is provided with industrial control computer, master control electricity
Road plate and power supply；The industrial control computer and the industrial camera（32）And the liquid crystal display（52）It is electrically connected with.
2. a kind of glue spraying robot system for being used to process office chair according to claim 1, it is characterised in that：It is described
Transferring roller component（21）The upper roller transmission line and bottom roll transmission line being overlapped mutually including above and below, the upper roller transmission line
With the bottom roll transmission line respectively by two-way motor by chain drive, the upper roller transmission line and bottom roll transmission
The transmission direction of line is opposite.
3. a kind of glue spraying robot system for being used to process office chair according to claim 2, it is characterised in that：It is described
Upper roller transmission line includes some steel rollers, a diameter of 55 to 65 millimeters of the roller；Between drum central axis described in two
Distance be 122 to 132 millimeters；Height of the roller upper surface apart from ground is 75 to 81 centimetres；The upper roller transmission
The face width of line is 100 to 120 centimetres, and the face length of the upper roller transmission line is 2.5 to 3.5 meters.
4. a kind of glue spraying robot system for being used to process office chair according to claim 3, it is characterised in that：It is described
Between upper roller transmission line and the bottom roll transmission line at intervals of 60 to 100 millimeters.
5. a kind of glue spraying robot system for being used to process office chair according to claim 1, it is characterised in that：It is described
Pallet（22）Including wooden backplane level and polytetrafluoroethylplastic plastic top plate layer, the backplane level and top plate layer are solid by rivet
It is fixed.
6. a kind of glue spraying robot system for being used to process office chair according to claim 5, it is characterised in that：It is described
Pallet（22）A finger-hole is had in its four avris thickness directions.
7. a kind of glue spraying robot system for being used to process office chair according to claim 1, it is characterised in that：It is described
The glue spraying spiral volley of rifle fire（43）Including some the single rifle set at equal intervals, the glue spraying spiral volley of rifle fire（43）Middle single rifle quantity and
Interval between two single rifles need to be with the pallet（22）The length of side be equipped with.
8. a kind of glue spraying robot system for being used to process office chair according to claim 7, it is characterised in that：It is described
The glue spraying spiral volley of rifle fire（43）Include the volley of rifle fire of some identical row's spacing.
9. a kind of glue spraying robot system for being used to process office chair according to claim 8, it is characterised in that：It is described
Motor（42）Including screw mandrel, the glue spraying spiral volley of rifle fire（43）Also include the crane being connected with the screw mandrel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720055895.8U CN206393650U (en) | 2017-01-18 | 2017-01-18 | A kind of glue spraying robot system for being used to process office chair |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720055895.8U CN206393650U (en) | 2017-01-18 | 2017-01-18 | A kind of glue spraying robot system for being used to process office chair |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206393650U true CN206393650U (en) | 2017-08-11 |
Family
ID=59518329
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720055895.8U Expired - Fee Related CN206393650U (en) | 2017-01-18 | 2017-01-18 | A kind of glue spraying robot system for being used to process office chair |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206393650U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106824630A (en) * | 2017-01-18 | 2017-06-13 | 安吉八塔机器人有限公司 | A kind of glue spraying robot system and its glue spraying method for processing office chair |
| CN108212597A (en) * | 2018-01-09 | 2018-06-29 | 惠安闽神石材加工设备开发有限公司 | Spray painting processing unit before a kind of timber processing |
| CN109248800A (en) * | 2018-10-23 | 2019-01-22 | 江苏集萃微纳自动化系统与装备技术研究所有限公司 | A kind of piezoelectricity atomization spraying equipment |
-
2017
- 2017-01-18 CN CN201720055895.8U patent/CN206393650U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106824630A (en) * | 2017-01-18 | 2017-06-13 | 安吉八塔机器人有限公司 | A kind of glue spraying robot system and its glue spraying method for processing office chair |
| CN106824630B (en) * | 2017-01-18 | 2019-03-01 | 安吉八塔机器人有限公司 | It is a kind of for processing the glue spraying robot system and its glue spraying method of office chair |
| CN108212597A (en) * | 2018-01-09 | 2018-06-29 | 惠安闽神石材加工设备开发有限公司 | Spray painting processing unit before a kind of timber processing |
| CN109248800A (en) * | 2018-10-23 | 2019-01-22 | 江苏集萃微纳自动化系统与装备技术研究所有限公司 | A kind of piezoelectricity atomization spraying equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170811 Termination date: 20180118 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |