CN206373503U - A kind of composite pan bottom automatic welding machine - Google Patents
A kind of composite pan bottom automatic welding machine Download PDFInfo
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- CN206373503U CN206373503U CN201621482547.0U CN201621482547U CN206373503U CN 206373503 U CN206373503 U CN 206373503U CN 201621482547 U CN201621482547 U CN 201621482547U CN 206373503 U CN206373503 U CN 206373503U
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- pot body
- pan
- aluminium flake
- welding machine
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Abstract
The utility model discloses a kind of composite pan bottom automatic welding machine, including frame, the frame is provided with turntable module, the turntable module includes turntable body, the turntable body, which is provided with, puts pot body station, put aluminium flake station, put the bottom of a pan piece station, welding post and finished product feeding station, it is described to put pot body station, put aluminium flake station, put the bottom of a pan piece station, detent mechanism is equipped with welding post and finished product feeding station, the outside for putting pot body station is provided with pot body feed mechanism, the outside for putting aluminium flake station is provided with aluminium flake feed mechanism, the outside for putting the bottom of a pan piece station is provided with the bottom of a pan piece feed mechanism, the outside of the welding post is provided with welding machine.The utility model composite pan bottom automatic welding machine has high simple in construction, automaticity, efficiency high, crudy good and the low advantage of human cost.
Description
Technical field
The utility model is related to composite pan bottom welding technology field, and in particular to a kind of composite pan bottom automatic welding machine.
Background technology
Current industry composite pan bottom welding is mainly a manual sorting the bottom of a pan aluminium flake and is put into positioning fixture, another person's handle
Pot body is put into fixture positioning and then is manually put on welding machine and welds, and its one side the bottom of a pan and aluminium flake need that locating clip is fabricated separately
Tool, and body of stewing is also required to that fixture is fabricated separately, the fixture that it needs is more, increases the cost of material and cost of manufacture of fixture;It is another
Aspect a, workman places the bottom of a pan and aluminium flake to positioning fixture, and pot body is put into another positioning fixture, Ran Houfen by another workman
It is not put into welding machine to be welded by the 3rd artificial operation, it needs artificial amount big, and the labor intensity of workman is big, and efficiency is low, greatly
About 20 seconds/part, and welding uniformity nor very well, crudy it cannot be guaranteed that.
Utility model content
The purpose of this utility model is that a kind of high simple in construction, automaticity of offer, efficiency high, crudy are good
And the low composite pan bottom automatic welding machine of human cost.
The utility model is achieved through the following technical solutions above-mentioned purpose:
A kind of composite pan bottom automatic welding machine, including frame and control system, the frame are provided with turntable module, described
Turntable module includes turntable body, and the turntable body, which is provided with, puts pot body station, puts aluminium flake station, put the bottom of a pan piece station, weldering
Connect station and finished product feeding station, it is described put pot body station, put aluminium flake station, put the bottom of a pan piece station, welding post and into
Detent mechanism is equipped with product feeding station, the outside for putting pot body station is described to put aluminium flake work provided with pot body feed mechanism
The outside of position is provided with aluminium flake feed mechanism, and the outside for putting the bottom of a pan piece station is provided with the bottom of a pan piece feed mechanism, and the finished product takes
Expect that the outside of station is provided with finished product material fetching mechanism, the outside of the welding post is provided with welding machine, the turntable module, localization machine
Electronic or device in structure, pot body feed mechanism, aluminium flake feed mechanism, the bottom of a pan piece feed mechanism, welding machine and finished product material fetching mechanism is dynamic
Parts are connected with control system respectively, and pot body feed mechanism, aluminium flake feed mechanism, the bottom of a pan piece feed mechanism and finished product take
Expect that mechanism is constituted by manipulator and pipeline.The course of work of the utility model composite pan bottom automatic welding machine:Stew first body
Feed mechanism is taken from pot body pipeline on the detent mechanism that pot body is placed at pot body station, starts turntable module, and driving turns
Disk body drives station thereon to rotate a station forward, and rotating disk stops, now, the manipulator on aluminium flake feed mechanism from
Aluminium flake is taken on aluminium flake pipeline and is placed with pot, next empty detent mechanism is by pot body feed mechanism feeding pot body, rotating disk mould
Block, which starts, to be continued to rotate a station and stopping forward, is taken by the manipulator in the piece feed mechanism of the bottom of a pan from the piece pipeline of the bottom of a pan
The material the bottom of a pan is simultaneously placed on aluminium flake, and the detent mechanism of feeding pot body turns now by aluminium flake feed mechanism feeding aluminium flake to body of stewing
Disk module, which starts, to be continued to rotate a station and stopping forward, now, has been turned at welding post, has been started welding machine to compound pot
Bottom is subjected to, after the completion of welding, and turntable module is rotated further to finished product feeding station, by outside finished product feeding station
Manipulator on the finished product material fetching mechanism of side takes out the finished product pot pot welded and be placed on rewinding platform, treats that rewinding platform is down to
The height of furnace transmission line is heated, pot pot is released, an actuation cycle is completed.All stations in the composite pan bottom automatic welding machine
It is synchronization action, effectively saves the time, substantially increase production efficiency, each station automatic charging effectively ensure that feeding is moved
Make accurate, and then ensure processing quality, each station automatic charging is set, the artificial of each station is effectively saved, under a circulation
4 people can be saved, human cost is greatly reduced.
Further, the detent mechanism includes locating rack, and the middle part of the locating rack is provided with the branch for being used for placing pot body
Dagger, the outside of the support column is provided with the three-decker jig for being used for positioning pot body, aluminium flake and the bottom of a pan piece, described fixed
Position mould is two valves, and mould governor motion is equipped with the outside of every valve jig, and the mould governor motion is used to adjust two
Gap is to position pot body, aluminium flake and aluminium egative film between valve jig.The setting of three-decker jig, makes a positioning
Mechanism can complete pot body, the positioning of three parts of aluminium flake and the bottom of a pan piece, by pot body, aluminium flake and the bottom of a pan piece composite pan bottom
With in position components a to detent mechanism, each station is placed after workpiece, and two valves are determined by the regulation of mould governor motion
Position mould clamps workpiece, is then resent at welding post and carries out welding action by welding machine, and its workpiece feeding is fast, and action is accurate
Really, effectively ensure assembly precision, and ensure the stability of welding quality, effectively lifting product processing quality.
Further, inwardly projecting spacer, the Internal periphery of the spacer are equipped with the inside of every valve jig
Size is engaged with aluminium flake outer profile size for positioning aluminium flake, top Internal periphery size and the bottom of a pan piece size of the spacer
It is engaged for positioning the bottom of a pan piece, the bottom Internal periphery size of the spacer is engaged for positioning with pot body outline size
Pot body.The setting of the spacer, makes jig be divided into three-decker, spacer top is top section, for positioning pot
Egative film, spacer is middle layer segment, for positioning aluminium flake, and spacer bottom is underclad portion, for positioning pot body, effectively makes one
Jig is covered by multiple position components of composite pan bottom, effectively prevent the numerous and diverse work for making multiple jigs respectively
Sequence, while effectively reducing the cost of material and cost of manufacture of mould.
Further, the mould governor motion is screw mandrel governor motion or Pneumatic adjusting mechanism for adjusting.The screw mandrel regulation
Mechanism includes screw mandrel and adjustment seat, drives screw mandrel to rotate by adjustment seat, and then adjusts the displacement of jig;The pneumatic tune
Saving mechanism includes regulation cylinder, and the piston end of the regulation cylinder is connected with the outside of the jig, and regulation cylinder starts
Jig movement is driven to carry out position adjustments.
Further, the locating rack includes upper bed rack and lower layer frame, and the upper bed rack is fixed mount, and the lower layer frame is
Adjusting bracket.The support column is in the middle part of upper bed rack, and the upper bed rack is connected by floating locating dowel with lower layer frame, the lower floor
Frame is threadedly coupled with floating locating dowel.The setting of lower floor's adjusting bracket in the locating rack, is easy to adjust lower layer frame apart from upper bed rack
Height, so as to make locating rack be suitable for different model, different height pot body, being prevented effectively from different product needs different positioning
The versatility of the problem of mechanism, effectively lifting detent mechanism.
The utility model composite pan bottom automatic welding machine, compared with prior art, with following beneficial effect:
Firstth, all stations in the composite pan bottom automatic welding machine are synchronization actions, effectively save the time, carry significantly
High production efficiency, each station automatic charging effectively ensure that feeding action is accurate, and then ensure processing quality, each station from
Dynamic feeding is set, and effectively saves the artificial of each station, and one circulates and can save 4 people, greatly reduces human cost;
The setting of second and third Rotating fields jig, makes a detent mechanism to complete pot body, aluminium flake and the bottom of a pan piece
The positioning of three parts, will stew in body, aluminium flake and the bottom of a pan piece composite pan bottom position components a to detent mechanism, often
Individual station is placed after workpiece, two valve jigs is clamped workpiece by the regulation of mould governor motion, is then resent to welding
Welding action is carried out by welding machine at station, its workpiece feeding is fast, and action is accurate, effectively ensure assembly precision, and ensure welding
The stability of quality, effectively lifting product processing quality.
Brief description of the drawings
Accompanying drawing 1 is the front view of the utility model composite pan bottom automatic welding machine;
Accompanying drawing 2 is the top view of the utility model composite pan bottom automatic welding machine;
Accompanying drawing 3 is the side view of the utility model composite pan bottom automatic welding machine;
Accompanying drawing 4 is the A portions enlarged drawing in accompanying drawing 2;
Accompanying drawing 5 is the B portions enlarged drawing in accompanying drawing 3.
Embodiment
In order that those skilled in the art more fully understand the technical solution of the utility model, with reference to embodiment and
Accompanying drawing is described in further detail to the utility model product.
As shown in Figure 1 to Figure 3, a kind of composite pan bottom automatic welding machine, including frame 80 and control system, the frame 80
Turntable module 10 is provided with, the turntable module 10 includes turntable body 11, and the turntable body 11, which is provided with, puts pot body station
20th, put aluminium flake station 30, put the bottom of a pan piece station 40, welding post 50 and finished product feeding station 60, it is described put pot body station 20,
Aluminium flake station 30 is put, puts detent mechanism 70, institute is equipped with the bottom of a pan piece station 40, welding post 50 and finished product feeding station 60
The outside for putting pot body station 20 is stated provided with pot body feed mechanism, the outside for putting aluminium flake station 30 is provided with aluminium flake feed mechanism
31, the outside for putting the bottom of a pan piece station 40 is provided with the bottom of a pan piece feed mechanism 41, and the outside of the finished product feeding station 60 is provided with
Finished product material fetching mechanism 61, the outside of the welding post 50 is provided with welding machine 51, the turntable module 10, detent mechanism 70, pot body
Electronic or device in feed mechanism, aluminium flake feed mechanism 31, the bottom of a pan piece feed mechanism 41, welding machine 51 and finished product material fetching mechanism 61 is moved
Parts are connected with control system respectively, pot body feed mechanism, aluminium flake feed mechanism 31, the bottom of a pan piece feed mechanism 41 and into
Product material fetching mechanism 61 is constituted by manipulator and pipeline.The course of work of the utility model composite pan bottom automatic welding machine:It is first
First pot body feed mechanism is taken from pot body pipeline on the detent mechanism 70 that pot body is placed at pot body station 20, starts rotating disk mould
Block 10, driving rotating disk body 11 drives station thereon to rotate a station forward, and rotating disk stops, now, by aluminium flake feeder
Manipulator on structure 31 takes aluminium flake from aluminium flake pipeline and placed with pot, and next empty detent mechanism 70 is by pot body feeder
Structure feeding pot body, turntable module 10, which starts, to be continued to rotate a station and stopping, the machine in the bottom of a pan piece feed mechanism 41 forward
Tool hand is from the feeding the bottom of a pan on the piece pipeline of the bottom of a pan and is placed on aluminium flake, and the detent mechanism 70 of feeding pot body is now on aluminium flake
The feeding aluminium flake of mechanism 31 is expected to body of stewing, and turntable module 10, which starts, to be continued to rotate a station and stopping forward, now, has been turned to
At welding post 50, start welding machine 51 composite pan bottom is subjected to, after the completion of welding, turntable module 10 be rotated further to
Finished product feeding station 60, the manipulator on the finished product material fetching mechanism 61 positioned at the outside of finished product feeding station 60 is the finished product welded
Pot pot is taken out and is placed on rewinding platform, treats that rewinding platform is down to the height of heating furnace transmission line, releases pot pot, and an action is followed
Ring is completed.All stations in the composite pan bottom automatic welding machine are synchronization actions, effectively save the time, substantially increase life
Efficiency is produced, each station automatic charging effectively ensure that feeding action is accurate, and then ensure processing quality, each station automatic charging
Set, effectively save the artificial of each station, one circulates and can save 4 people, greatly reduces human cost.
As shown in Figures 2 to 5, the detent mechanism 70 includes locating rack 71, and the middle part of the locating rack 71, which is provided with, to be used for
The support column 72 of pot body is placed, the outside of the support column 72 is provided with the three-layered node for being used for positioning pot body, aluminium flake and the bottom of a pan piece
Structure jig 73, the jig 73 is two valves, and mould governor motion 74, institute are equipped with per the outside of valve jig 73
State mould governor motion 74 be used for adjust two valve jigs 73 between gap to position stew body, aluminium flake and aluminium egative film.Three layers
The setting of structure positioning mould 73, makes a detent mechanism 70 to complete stew body, aluminium flake and the bottom of a pan piece three parts
Positioning, by pot body, aluminium flake and the bottom of a pan piece composite pan bottom position components a to detent mechanism 70, each station is placed
After workpiece, two valve jigs 73 is clamped workpiece by the regulation of mould governor motion 74, be then resent to welding post 50
Place carries out welding action by welding machine 51, and its workpiece feeding is fast, and action is accurate, effectively ensures assembly precision, and ensures to weld matter
The stability of amount, effectively lifting product processing quality.Inwardly projecting spacer is equipped with per the inner side of valve jig 73
731, the Internal periphery size of the spacer 731 is engaged with aluminium flake outer profile size for positioning aluminium flake, the spacer 731
Top Internal periphery size be engaged with the bottom of a pan piece size for positioning the bottom of a pan piece, the bottom Internal periphery chi of the spacer 731
It is very little to be engaged with pot body outline size for positioning pot body.The setting of the spacer 731, makes jig 73 be divided into three layers
Structure, the top of spacer 731 is top section, and for positioning the bottom of a pan piece, spacer 731 is middle layer segment, for positioning aluminium flake,
The bottom of spacer 731 is underclad portion, for positioning pot body, effectively makes a set of jig 73 by multiple zero of composite pan bottom
Part is positioned, and effectively prevent the numerous and diverse process for making multiple jigs 73 respectively, at the same effectively reduce the raw material of mould into
Sheet and cost of manufacture.
As shown in Figure 4, Figure 5, the mould governor motion 74 is screw mandrel governor motion or Pneumatic adjusting mechanism for adjusting.It is herein
Traditional regulation mechanism, only briefly introduces, and the jig 73 passes through respectively by connector 76 with being located at jig 73
The slide rail 75 of both sides is slidably connected, and the screw mandrel governor motion includes screw mandrel and adjustment seat, drives screw mandrel to rotate by adjustment seat,
And then adjust the displacement of jig 73;The Pneumatic adjusting mechanism for adjusting include regulation cylinder, the piston end of the regulation cylinder with
The outside connection of the jig 73, regulation cylinder, which starts, drives the movement of jig 73 to carry out position adjustments.The positioning
Frame 71 includes upper bed rack 711 and lower layer frame 712, and the upper bed rack 711 is fixed mount, and the lower layer frame 712 is adjusting bracket.It is described
Support column 72 is located at the middle part of upper bed rack 711, and the upper bed rack 711 is connected by floating locating dowel 713 with lower layer frame 712, described
Lower layer frame 712 is threadedly coupled with floating locating dowel 713.The setting of lower floor's adjusting bracket in the locating rack 71, is easy to adjust lower floor
Frame 712 apart from upper bed rack 711 height, so as to make locating rack 71 be suitable for different model, different height pot body, be prevented effectively from
The versatility of the problem of different product needs different detent mechanism 70, effectively lifting detent mechanism 70.
Described above, preferred embodiment only of the present utility model not makees any formal to the utility model
Limitation;The those of ordinary skill of all industry can be shown in by specification accompanying drawing and described above and swimmingly implement this practicality
It is new;But, all those skilled in the art are not being departed from the range of technical solutions of the utility model, using above institute
The technology contents of announcement and the equivalent variations of a little variation, modification and evolution made, are equivalence enforcement of the present utility model
Example;Meanwhile, the changes of all any equivalent variations made according to substantial technological of the present utility model to above example, modification with
Develop etc., still fall within the protection domain of the technical solution of the utility model.
Claims (7)
1. a kind of composite pan bottom automatic welding machine, including frame, the frame are provided with turntable module, it is characterised in that:It is described
Turntable module includes turntable body, and the turntable body, which is provided with, puts pot body station, puts aluminium flake station, put the bottom of a pan piece station, weldering
Connect station and finished product feeding station, it is described put pot body station, put aluminium flake station, put the bottom of a pan piece station, welding post and into
Detent mechanism is equipped with product feeding station, the outside for putting pot body station is described to put aluminium flake work provided with pot body feed mechanism
The outside of position is provided with aluminium flake feed mechanism, and the outside for putting the bottom of a pan piece station is provided with the bottom of a pan piece feed mechanism, and the finished product takes
Expect that the outside of station is provided with finished product material fetching mechanism, the outside of the welding post is provided with welding machine.
2. composite pan bottom automatic welding machine according to claim 1, it is characterised in that:The detent mechanism includes positioning
Frame, the middle part of the locating rack is provided with the support column for being used for placing pot body, the outside of the support column be provided be used to positioning pot body,
The three-decker jig of aluminium flake and the bottom of a pan piece, the jig is two valves, is equipped with the outside of every valve jig
Mould governor motion, the mould governor motion be used for adjust two valve jigs between gap with position pot body, aluminium flake and
Aluminium egative film.
3. composite pan bottom automatic welding machine according to claim 2, it is characterised in that:It is all provided with the inside of per valve jig
There is inwardly projecting spacer, the Internal periphery size of the spacer is engaged with aluminium flake outer profile size for positioning aluminium flake,
The top Internal periphery size of the spacer is engaged with the bottom of a pan piece size for positioning in the bottom of a pan piece, the bottom of the spacer
Overall size is engaged for positioning pot body with pot body outline size.
4. composite pan bottom automatic welding machine according to claim 3, it is characterised in that:The mould governor motion is screw mandrel
Governor motion or Pneumatic adjusting mechanism for adjusting.
5. composite pan bottom automatic welding machine according to claim 4, it is characterised in that:The screw mandrel governor motion includes silk
Bar and adjustment seat, drive screw mandrel to rotate by adjustment seat, and then adjust the displacement of jig;The Pneumatic adjusting mechanism for adjusting includes
Cylinder is adjusted, the piston end of the regulation cylinder is connected with the outside of the jig, regulation cylinder, which starts, drives positioning mould
Tool is mobile to carry out position adjustments.
6. the composite pan bottom automatic welding machine according to any one of claim 2 to 5 claim, it is characterised in that:It is described
Locating rack includes upper bed rack and lower layer frame, and the upper bed rack is fixed mount, and the lower layer frame is adjusting bracket.
7. the composite pan bottom automatic welding machine according to any one of claim 2 to 5 claim, it is characterised in that:It is described
Support column is in the middle part of upper bed rack, and the upper bed rack is connected by floating locating dowel with lower layer frame, and the lower layer frame is fixed with floating
Position male screw connection.
Priority Applications (1)
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CN201621482547.0U CN206373503U (en) | 2016-12-30 | 2016-12-30 | A kind of composite pan bottom automatic welding machine |
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CN201621482547.0U CN206373503U (en) | 2016-12-30 | 2016-12-30 | A kind of composite pan bottom automatic welding machine |
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CN206373503U true CN206373503U (en) | 2017-08-04 |
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CN201621482547.0U Active CN206373503U (en) | 2016-12-30 | 2016-12-30 | A kind of composite pan bottom automatic welding machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108422283A (en) * | 2018-02-07 | 2018-08-21 | 浙江爱仕达电器股份有限公司 | Aluminum pot deburring machine |
-
2016
- 2016-12-30 CN CN201621482547.0U patent/CN206373503U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108422283A (en) * | 2018-02-07 | 2018-08-21 | 浙江爱仕达电器股份有限公司 | Aluminum pot deburring machine |
CN108422283B (en) * | 2018-02-07 | 2023-12-05 | 上海爱仕达机器人有限公司 | Deburring machine for aluminum pot |
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