CN206200396U - A kind of full-automatic hollow coil-winding mash welder - Google Patents
A kind of full-automatic hollow coil-winding mash welder Download PDFInfo
- Publication number
- CN206200396U CN206200396U CN201621173279.4U CN201621173279U CN206200396U CN 206200396 U CN206200396 U CN 206200396U CN 201621173279 U CN201621173279 U CN 201621173279U CN 206200396 U CN206200396 U CN 206200396U
- Authority
- CN
- China
- Prior art keywords
- coiling
- winding
- spot
- reason line
- welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Wire Processing (AREA)
Abstract
The utility model provides a kind of full-automatic hollow coil-winding mash welder, including board, and board is provided with indexing disc mechanism, winding mechanism, chip feed mechanism, reason line spot-welding mechanism and unloading mechanism；Reason line spot-welding mechanism includes the first reason line spot-welding mechanism and the second reason line spot-welding mechanism；Rotary slicer is provided with rotating shaft, and the periphery level of rotating shaft is provided with least 5 along the half radially outwardly extending coiling location guide angularly arranged, winding clamp is arranged with the outer end of coiling location guide；Unloading mechanism is located at the lower section of indexing disc mechanism, winding mechanism, chip feed mechanism, the first reason line spot-welding mechanism and the second reason line spot-welding mechanism are located on the periphery of indexing disc mechanism successively, and winding mechanism, chip feed mechanism, the first reason line spot-welding mechanism, the second reason line spot-welding mechanism and unloading mechanism are corresponding in turn in 5 winding clamps.The technical scheme have overall structure it is capable and vigorous, take up an area small, operating efficiency and high degree of automation, the beneficial effect of low cost.
Description
Technical field
The utility model is related to a kind of technical field of automation equipment, more particularly to a kind of full-automatic hollow coil-winding point
Welding machine.
Background technology
Current coiling and core wire piece all relies on manually to complete, and specifically, workman is upper and lower by hand, a work
Position, a station ground operation, repeatedly fetch product, multi-pass operation, and need to coordinate completion jointly with reference to many machines, it is seen then that
The operation of same part product needs many people and many equipment, and the execution cycle is long, and place space hold is big, and needs the centre of product
The links such as circulation, cause the waste of very big human, financial, and material resources.
Therefore, a kind of more easily equipment or method be current this area in the urgent need to.
Utility model content
The purpose of this utility model is to provide a kind of full-automatic hollow coil-winding mash welder, matches somebody with somebody by whole device
The improvement of system and assembling mode, it is intended to realize that air core coil coiling and spot welding are continuously automatically performed, and be no longer dependent on artificial
Cooperation in-between.Further, full-automatic hollow coil-winding mash welder overall structure described in the utility model it is capable and vigorous,
Take up an area small, operating efficiency and high degree of automation, preparation cost can be effectively reduced.
To achieve these goals, the utility model is achieved through the following technical solutions.
A kind of full-automatic hollow coil-winding mash welder, including board, the board are provided with indexing disc mechanism, coil winding machine
Structure, chip feed mechanism, reason line spot-welding mechanism and unloading mechanism；The rotary slicer is provided with rotating shaft, outside the rotating shaft
Zhou Shuiping is provided with least 4 along the half radially outwardly extending coiling location guide angularly arranged, the coiling location guide
Winding clamp is arranged with outer end；The unloading mechanism is located at the lower section of the indexing disc mechanism, the winding mechanism, chip
Feed mechanism and reason line spot-welding mechanism are located on the periphery of the indexing disc mechanism, the winding mechanism, chip feeder successively
Structure, reason line spot-welding mechanism and unloading mechanism are corresponding in turn in 4 winding clamps.
A kind of full-automatic hollow coil-winding mash welder, it is characterised in that including board, the board is provided with index dial
Mechanism, winding mechanism, chip feed mechanism, reason line spot-welding mechanism and unloading mechanism；The reason line spot-welding mechanism includes the first reason
Line spot-welding mechanism and the second reason line spot-welding mechanism；The rotary slicer is provided with rotating shaft, and the periphery level of the rotating shaft is provided with
At least 5, along the half radially outwardly extending coiling location guide angularly arranged, cover in the outer end of the coiling location guide
It is provided with winding clamp；The unloading mechanism located at it is described indexing disc mechanism lower section, the winding mechanism, chip feed mechanism,
First reason line spot-welding mechanism and the second reason line spot-welding mechanism are located on the periphery of the indexing disc mechanism, the coil winding machine successively
Structure, chip feed mechanism, the first reason line spot-welding mechanism, the second reason line spot-welding mechanism and unloading mechanism are corresponding in turn in 5
The winding clamp.
Wherein, when rotating shaft periphery level is provided with 4 coiling location guides, then the winding mechanism, chip feeding
Mechanism, reason line spot-welding mechanism and unloading mechanism are corresponding in turn to 4 winding clamps；When the rotating shaft periphery, level is provided with 4
During the coiling location guide of the above, then the winding mechanism, chip feed mechanism, reason line spot-welding mechanism and unloading mechanism are right respectively
4 winding clamps answered still need to be corresponding in turn to, but can be with available free winding clamp between it, it is preferable that the free time
Winding clamp be located at the front and rear of unloading mechanism, and the winding mechanism, chip feed mechanism are corresponding with reason line spot-welding mechanism
Winding clamp is then adjacent successively.
Further, level is provided with supporting plate, the indexing disc mechanism, winding mechanism, chip feeder on the board
Structure, reason line spot-welding mechanism and unloading mechanism are directly or indirectly in the supporting plate.Wherein, the winding mechanism, chip send
Material mechanism and reason line spot-welding mechanism are located on the periphery of the indexing disc mechanism successively in a counterclockwise direction.
Further, the indexing disc mechanism also includes rotary slicer, and the rotary slicer is installed in board table top
On, the rotary slicer is provided with rotating shaft, and the periphery level of the rotating shaft is provided with least 4 along half radially outwardly extending isogonism
The coiling location guide of arrangement is spent, winding clamp is arranged with the outer end of the coiling location guide, the winding clamp is covering
Rod type can free inner and outer movable.
Further, coiling auxiliary rod is provided with the middle of adjacent coiling location guide, the coiling auxiliary rod is used to aid in branch
The line of the coil on adjacent coiling location guide is supportted, in order to will not be in disorder in subsequent movement, is more convenient for subtracting line operation.
Further, the upper end of the rotating shaft is provided with lower and upper disk, and the lower wall is rotated together with rotating shaft, and upper disk is consolidated
Fixed not rotate, the periphery of the lower wall sets coiling location guide, and the periphery of the upper disk sets coiling auxiliary rod.In another implementation
In example, the upper disk is also rotated together with rotating shaft.
Further, the unloading mechanism includes material returned support member, and the material returned support member is erected in rotary slicer,
The material returned support frame is provided with demoulding motion bar, and one end of the demoulding motion bar is connected with demoulding cylinder, and its other end sets
There is demoulding push rod, demoulding upper and lower air cylinders are provided with below the demoulding push rod.Preferably, on the material returned support member up and down simultaneously
It is provided with the first demoulding motion bar and the second demoulding motion bar, the right-hand member of first demoulding motion bar and the first demoulding cylinder to row
Connection, its left end is provided with the first demoulding push rod, the first demoulding upper and lower air cylinders is provided with below first demoulding push rod, correspondence
Ground, the left end of second demoulding motion bar is connected with the second demoulding cylinder, and its right-hand member is provided with the second demoulding push rod, described second
The second demoulding upper and lower air cylinders are provided with below demoulding push rod.
Further, the winding mechanism includes coiling firm banking, and the coiling firm banking mounted perpendicular is in board
On table top, the coiling firm banking is provided with coiling bus-bar construction component, for guiding winding displacement, the coiling bus-bar construction group
Part integral level is set, and its one end is erected on the coiling firm banking, and the other end is vertically provided with coiling winding displacement seat, it is described around
The inner side of line winding displacement seat（I.e. in face of the side of coiling firm banking）Be sequentially provided with from the front to the back motor cabinet, winding bearing component and
Coiling positioning cylinder, the motor cabinet is provided with motor installing hole hole, and the inside of the motor cabinet is provided with coiling active synchronization band
Wheel, the coiling active synchronization belt wheel is connected by the motor installing hole hole with coiling servomotor；The winding bearing group
Through coiling winding displacement seat to its outside, the winding bearing component passes through coiling winding displacement seat to the part on the outside of it to part
Coiling flying trident is provided with, static bobbin winding head is provided between the coiling flying trident, the winding bearing component does not pass through the reel
The part of line seat is provided with the driven synchronous pulley of coiling, and the driven synchronous pulley of coiling and the coiling active synchronization belt wheel are straight
Connect or be indirectly connected with, so that the coiling active synchronization belt wheel can drive the driven synchronous pulley of the coiling to rotate；It is described around
One end of line positioning cylinder is installed on the coiling winding displacement seat, and the other end is vertically provided with coiling positioning sliding seat, the coiling
The end of bearing assembly positions sliding seat through the coiling, and is provided with jacking block in its end, and the jacking block is provided with for line
The hole for passing through.In fact, line is by after the hole on jacking block, along the axis direction of the winding bearing component by described
Coiling winding displacement seat is simultaneously reached on a flying trident of the coiling flying trident.Further, the coiling bus-bar construction component is provided with
Coiling winding displacement servomotor, the coiling winding displacement servomotor is on coiling firm banking.
Further, coil holder is provided with the right side of the winding mechanism, for combing and guide line from line source to winding structure.
Further, the chip feed mechanism includes chip feeding support member, and the chip feeding support member is located at machine
On platform table top, the chip feeding support member is provided with Y-axis rectilinear movement module, Y-axis rectilinear movement module be provided with
Vertical X-axis rectilinear movement module, be vertically provided with rotary fixing base on the X-axis rectilinear movement module, the rotation is fixed
Seat is provided with pickup chip mechanism and suction nozzle up and down；Level is provided with chip supply disk on the Y-axis rectilinear movement module；The X
The servomotor for driving rotary fixing base is equiped with axle rectilinear movement module, drive is equiped with the Y-axis rectilinear movement module
The servomotor that dynamic chip supply disk is moved horizontally；Dispensing component is additionally provided with the feeding support member, it includes that dispensing is supported
Frame, the dispensing support frame is vertical on the feeding support member, and the inner side level of the dispensing support frame is provided with a lacquer disk(-sc),
Described lacquer disk(-sc) is connected with point lacquer disk(-sc) driven pulley, and described lacquer disk(-sc) driven pulley is connected with rotating driver by Timing Belt, described
Rotating driver is connected with stepper motor；Dispensing amount is controlled by glue amount control button；The chip feed mechanism also includes sending
Material component, the chip for that will handle well is delivered at corresponding coil.Further, the edge thickness of described lacquer disk(-sc) is
8mm, wherein, the edge inwall for putting lacquer disk(-sc) sets the upper limit scale and lower limit scale of range points lacquer disk(-sc) bottom, and upper limit scale is
1mm, lower limit scale is 0.5mm.
Further, the reason line spot-welding mechanism includes reason line spot welding support member, and the reason line spot welding support member is located at machine
On platform table top, the reason line spot welding support member is provided with wire-packing mechanism and spot-welding mechanism, for managing line and welding chip.It is preferred that
Ground, the reason line spot-welding mechanism includes the first reason line spot-welding mechanism and the second reason line spot-welding mechanism, and it respectively correspond tos one
Winding clamp, therefore, the periphery level of the rotating shaft is provided with least 5 coiling location guides；The first reason line spot-welding mechanism
Including the first wire-packing mechanism and the first spot-welding mechanism, first spot-welding mechanism includes the first spot welding line slide rail, described first
Spot welding line slide rail is provided with the first microelectronics mash welder, the first microelectronics mash welder with can drive described first micro- electricity
The first level drive cylinder connection that sub- mash welder is moved horizontally, the first microelectronics mash welder is provided with first electrode branch
Frame, the first electrode support is provided with first electrode, and the first electrode bottom is provided with the first spot welding head；First reason
The position that line mechanism corresponds to the coil on the winding clamp on indexing disc mechanism is configured, and it includes the first rotating seat, institute
State the first rotating seat and be provided with the first reason line tweezer seat, the first reason line tweezer seat is provided with the first reason line tweezer；The second reason line
Spot-welding mechanism includes the second wire-packing mechanism and the second spot-welding mechanism, and second spot-welding mechanism includes the second spot welding line slide rail,
The second spot welding line slide rail is provided with the second microelectronics mash welder, the second microelectronics mash welder with can drive it is described
The second horizontal drive cylinder connection that second microelectronics mash welder is moved horizontally, the second microelectronics mash welder is provided with second
Electrode suppor, the second electrode support is provided with second electrode, and the second electrode bottom is provided with the second spot welding head；It is described
The position that second wire-packing mechanism corresponds to the coil on the winding clamp on indexing disc mechanism is configured, and it includes the second rotation
Seat, second rotating seat is provided with the second reason line tweezer seat, and the second reason line tweezer seat is provided with the second reason line tweezer.In a reality
Apply in example, the first reason line spot-welding mechanism and second manages the different ends that line spot-welding mechanism is each responsible for welding coil, thus, from
A spot-welded structures before are responsible for two ends, and two spot-welded structures till now are each responsible for one end, greatly reduce work week
Phase, improve operating efficiency.
Further, the first reason line spot-welding mechanism and the second reason line spot-welding mechanism correspond to two adjacent winding clamps
Coil on tool；The direction of rotation of first rotating seat and the second rotating seat is different, it is preferable that be respectively corresponding to X-axis inverse
Hour hands and clockwise.
It should be clear that, the first spot-welding mechanism and the action of the second spot-welding mechanism are completely the same, the first wire-packing mechanism and the
Two wire-packing mechanism operation principles are full symmetric consistent.
Further, it is provided with thread cutting mechanism between the first reason line spot-welding mechanism and the second reason line spot-welding mechanism.It is used
Line between coil is cut, is before will not be because between the first reason line spot-welding mechanism and the second reason line spot-welding mechanism
On the premise of influenceing operating process for wiring issue, it is ensured that the stability of coil, and afterwards, because wiring issue will influence to grasp
Make, the thread cutting mechanism is set herein.
Further, wired TV station is set in the board, coil holder is additionally provided with the board.Line platform is the source position of line,
It passes through coil holder and line is delivered into winding mechanism.
Further, the full-automatic hollow coil-winding mash welder also includes controlling organization, and it can be located at supporting plate
On, it is advisable with the normal work for not influenceing other mechanisms.
Described winding mechanism, chip feed mechanism, the groundwork region of reason line spot-welding mechanism both correspond at one or
The position of the coil on winding clamp on a little punishment dial mechanisms.
In order to preferably work, it is preferable that in one embodiment, according to workflow, around indexing disc mechanism according to
It is secondary to be provided with the first heating arrangements, winding mechanism, the second heating arrangements, testing agency, chip feed mechanism, the first reason line counterclockwise
Spot-welding mechanism, the second reason line spot-welding mechanism and unloading mechanism, the coiling that each mechanism corresponds on indexing disc mechanism are fixed
Guide rod, therefore, the coiling location guide on indexing disc mechanism is at least provided with 8.Preferably, 10 are provided with, it is main located at described
The both sides or side of unloading mechanism, it is advantageously ensured that the difference before and after the material returned, reserves 1-2 station for adjusting in time, this
It is highly beneficial.
Full-automatic hollow coil-winding mash welder described in the utility model is novel in design, only needs to be put on line when using
The fixed position of machine, machine can just be automatically performed coiling, trimming, heating, manage line, cut chip, welding and discharging institute
There is action, greatly reduce to artificial dependency degree, with high degree of automation, high in machining efficiency and low production cost have
Beneficial effect.
Brief description of the drawings
For ease of explanation, the utility model is described in detail by following preferred embodiments and accompanying drawing.
Fig. 1 is a kind of solid of one embodiment of full-automatic hollow coil-winding mash welder described in the utility model
Structural representation；
Fig. 2 is a kind of vertical view of one embodiment of full-automatic hollow coil-winding mash welder described in the utility model
Figure；
Fig. 3 be in a kind of one embodiment of full-automatic hollow coil-winding mash welder described in the utility model point
The dimensional structure diagram of dial mechanism and unloading mechanism；
Fig. 4 be in a kind of one embodiment of full-automatic hollow coil-winding mash welder described in the utility model point
The side view of dial mechanism and unloading mechanism；
Fig. 5 be in a kind of one embodiment of full-automatic hollow coil-winding mash welder described in the utility model around
The dimensional structure diagram of line mechanism；
Fig. 6 be in a kind of one embodiment of full-automatic hollow coil-winding mash welder described in the utility model around
The dimensional structure diagram of the different directions of line mechanism；
Fig. 7 is the core in a kind of one embodiment of full-automatic hollow coil-winding mash welder described in the utility model
The dimensional structure diagram of piece feed mechanism；
Fig. 8 is the reason in a kind of one embodiment of full-automatic hollow coil-winding mash welder described in the utility model
The body figure of bowing of line spot-welding mechanism.
Reference：
1- boards, 2- indexing disc mechanisms, 3- winding mechanisms, 4- reason line spot-welding mechanisms, 5- unloading mechanisms, 6- chip feeders
Structure, the heating arrangements of 7- first, the heating arrangements of 8- second, 9- testing agencies, K- controlling organizations；
11- supporting plates, 12- coil holders；
21- rotary slicers, 22- rotating shafts, 23- coiling location guides, 24- winding clamps, 25- coiling auxiliary rods, on 26-
Disk, 27- lower walls；
31- coiling firm bankings, 32- coiling bus-bar construction components, 33- coiling winding displacement servomotors, 34- coiling winding displacements
Seat, 35- motor cabinets, 36- coiling active synchronization belt wheels, 37- coiling servomotors, 38- winding bearing components, 39- coiling flying tridents,
310- static state bobbin winding heads, the driven synchronous pulley of 311- coilings, 312- coiling positioning cylinders, 313- coilings positioning sliding seat, 314-
Jacking block；
The wire-packing mechanisms of 41- first, the spot-welding mechanisms of 42- first, the wire-packing mechanisms of 43- second, the spot-welding mechanisms of 44- second, 45- cuts
Line mechanism, 46- reason line spot welding support members；The rotating seats of 411- first, the reason line tweezer seats of 412- first；The first spot welding of 421- straight line is slided
Rail, 422- the first microelectronics mash welders, 423- first level drive cylinders, 424- first electrodes；The rotating seats of 431- second, 432-
Second reason line tweezer seat；441- the second spot welding line slide rails, 442- the second microelectronics mash welders, 443- the second horizontal drive cylinders,
444- second electrodes；
51- material returned support members, 52- first demoulding motion bars, 53- first demoulding cylinders, 54- first demoulding push rods, 55-
One demoulding upper and lower air cylinders, 56- second demoulding motion bars, 57- second demoulding cylinders, 58- second demoulding push rods, the demouldings of 59- second
Upper and lower air cylinders；
61- chip feeding support members, 62-X axles rectilinear movement module, 63- rotary fixing bases, 64- picks up chip machine up and down
Structure, 65- suction nozzles, 66-Y axles rectilinear movement module, 67- chip supply disks, 68- point lacquer disk(-sc)s, 69- point lacquer disk(-sc) driven pulleys, 610- rotations
Turn driving wheel, 611- Timing Belts, 612- stepper motors, 613- glue amount control buttons, 614- dispensing support frames；615- feeding groups
Part.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with accompanying drawing, it is clear that described
Embodiment is a part of embodiment of the utility model, rather than whole embodiments.Based on the embodiment in the utility model, this
The every other embodiment that field those of ordinary skill is obtained under the premise of creative work is not made, belongs to this practicality
Novel protected scope.
It is term " " center ", " on ", D score, "left", "right", " perpendicular, it is necessary to explanation in description of the present utility model
Directly ", the orientation or position relationship of the instruction such as " level ", " interior ", " outward " are, based on orientation shown in the drawings or position relationship, to be only
Described with simplified for the ease of description the utility model, must had rather than the device or element for indicating or implying meaning specific
Orientation, with specific azimuth configuration and operation, therefore it is not intended that to limitation of the present utility model.Additionally, term " the
One ", " second " is only used for describing purpose, and it is not intended that indicating or implying relative importance.
, it is necessary to explanation, unless otherwise clearly defined and limited, term " is pacified in description of the present utility model
Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected, or be detachably connected, or integratedly
Connection；Can mechanically connect, or electrically connect；Can be joined directly together, it is also possible to be indirectly connected to by intermediary,
Can be two connections of element internal.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition
Concrete meaning of the language in the utility model.
Reference picture 1- Fig. 4, the utility model provides a kind of full-automatic hollow coil-winding mash welder, including board 1, institute
State board 1 and be provided with indexing disc mechanism 2, winding mechanism 3, chip feed mechanism 6, reason line spot-welding mechanism 4 and unloading mechanism 5；Institute
State rotary slicer and be provided with rotating shaft 22, the periphery level of the rotating shaft 22 is provided with least 4 along half radially outwardly extending isogonism
The coiling location guide 23 of arrangement is spent, winding clamp 24 is arranged with the outer end of the coiling location guide 23；The material returned
Located at the lower section of the indexing disc mechanism 2, the winding mechanism 3, chip feed mechanism 6 and reason line spot-welding mechanism 4 are successively for mechanism 5
It is located on the periphery of the indexing disc mechanism 2, the winding mechanism 3, chip feed mechanism 6, reason line spot-welding mechanism 4 and material returned machine
Structure 5 is corresponding in turn in 4 winding clamps 24.In one embodiment, the periphery level of the rotating shaft 2 be provided with 4 around
During line location guide 23, the winding mechanism 3, chip feed mechanism 6, reason line spot-welding mechanism 4 and unloading mechanism 5 are right successively respectively
Answer 4 winding clamps 24.In another embodiment, the periphery level of the rotating shaft 2 is provided with the coiling location guide 23 of more than 4
When, the winding mechanism 3, chip feed mechanism 6, reason line spot-welding mechanism 4 and unloading mechanism 5 distinguish corresponding 4 winding clamps
24 still need to be corresponding in turn to, but can be with available free winding clamp between it, it is preferable that the idle winding clamp 24 sets
Before and after unloading mechanism 5, and the winding mechanism 3, chip feed mechanism 6 and the corresponding winding clamp of reason line spot-welding mechanism 4
24 is then adjacent successively.
In one embodiment, reference picture 1-2, level is provided with supporting plate 11 on the board 1, the indexing disc mechanism 2,
Winding mechanism 3, chip feed mechanism 6, reason line spot-welding mechanism 4 and unloading mechanism 5 are directly or indirectly in the supporting plate 11.
Wherein, the winding mechanism 3, chip feed mechanism 6 and reason line spot-welding mechanism 4 are located on the indexing successively in a counterclockwise direction
The periphery of disc mechanism 2.
In one embodiment, reference picture 3-4, the indexing disc mechanism 2 includes rotary slicer 21, the rotation segmentation
Device 21 is installed on the table top of supporting plate 11, and the rotary slicer 21 is provided with rotating shaft 22, and the periphery level of the rotating shaft 22 sets
There are at least 4 along the half radially outwardly extending coiling location guide 23 angularly arranged, the outer end of the coiling location guide 23
Winding clamp 24 is inside arranged with, the winding clamp 24 can free inner and outer movable to cover rod type.Further, adjacent coiling is consolidated
Determine to be provided with coiling auxiliary rod 25 in the middle of guide rod 23, the coiling auxiliary rod 25 is used for the adjacent coiling location guide 23 of Auxiliary support
Coil line, in order to will not be in disorder in subsequent movement, be more convenient for subtracting line operation.Further, the rotating shaft 22
Upper end is provided with lower wall 27 and upper disk 26, and the lower wall 27 is rotated together with rotating shaft 22, and upper disk 26 is fixed and do not rotated, the lower wall
27 periphery sets coiling location guide 23, and the periphery of the upper disk 26 sets coiling auxiliary rod 25.In another embodiment, it is described
Upper disk 26 is also rotated together with rotating shaft 22.
In a specific embodiment, reference picture 3-4, the unloading mechanism includes material returned support member 51, the material returned branch
Support member 51 is erected in rotary slicer 21, and the first demoulding motion bar 52 is provided with side by side up and downly on the material returned support member 51
With the second demoulding motion bar 56, the right-hand member of first demoulding motion bar 52 is connected with the first demoulding cylinder 53, and its left end is provided with
First demoulding push rod 54, the lower section of first demoulding push rod 54 is provided with the first demoulding upper and lower air cylinders 55, accordingly, described second
The left end of demoulding motion bar 56 is connected with the second demoulding cylinder 57, and its right-hand member is provided with the second demoulding push rod 58, second demoulding
The lower section of push rod 58 is provided with the second demoulding upper and lower air cylinders 59.By demoulding cylinder, demoulding motion bar is driven to move forward and backward, the demoulding is pushed away
Bar is realized moving up and down by demoulding upper and lower air cylinders 58, so as to realize discharging.
In a specific embodiment, reference picture 5-6, the winding mechanism 3 includes coiling firm banking 31, the coiling
On the table top of supporting plate 11, the coiling firm banking 31 is provided with coiling bus-bar construction component to the mounted perpendicular of firm banking 31
32, for guiding winding displacement, the integral level of coiling bus-bar construction component 32 is set, and its one end is erected at the coiling and fixes bottom
On seat 31, the other end is vertically provided with coiling winding displacement seat 34, the inner side of the coiling winding displacement seat 34（Face coiling firm banking 31
Side）Motor cabinet 35, winding bearing component 38 and coiling positioning cylinder 312, the motor cabinet 35 are sequentially provided with from the front to the back
Motor installing hole hole is provided with, the inside of the motor cabinet 35 is provided with coiling active synchronization belt wheel 36, the coiling active synchronization
Belt wheel 36 is connected by the motor installing hole hole with coiling servomotor 37；The winding bearing component 38 passes through the coiling
Winding displacement seat 34 to its outside, the winding bearing component 38 is provided with coiling through coiling winding displacement seat 34 to the part on the outside of it
Flying trident 39, is provided with static bobbin winding head 310 between the coiling flying trident 39, the winding bearing component 38 does not pass through the reel
The part of line seat 34 is provided with the driven synchronous pulley 311 of coiling, and the driven synchronous pulley 311 of coiling and the coiling are actively same
The step direct or indirect connection of belt wheel 36, so that the coiling active synchronization belt wheel 36 can drive the driven synchronous pulley of the coiling
311 rotate；One end of the coiling positioning cylinder 312 is installed on the coiling winding displacement seat 34, and the other end is vertically provided with coiling
Positioning sliding seat 313, the end of the winding bearing component 38 positions sliding seat 313 through the coiling, and is set in its end
There is jacking block 314, the jacking block 314 is provided with the hole passed through for line.In fact, line is by after the hole on jacking block, along
The axis direction of the winding bearing component is by coiling winding displacement seat and reaches on a flying trident of the coiling flying trident.Enter
One step ground, the coiling bus-bar construction component 32 is provided with coiling winding displacement servomotor 33, the coiling winding displacement servomotor 33
On coiling firm banking 31.In one embodiment, the driven synchronous pulley 311 of the coiling positions sliding seat with coiling
313 are flexibly connected, and coiling prelocalization is carried out before and after coiling positioning sliding seat 313 and the driven synchronous pulley 311 of driving
In a specific embodiment, reference picture 7, the chip feed mechanism 6 includes chip feeding support member 61, described
On the table top of supporting plate 11, the chip feeding support member 61 is provided with Y-axis rectilinear movement module to chip feeding support member 61
66, the Y-axis rectilinear movement module 66 is provided with X-axis rectilinear movement module 62 normal thereto, the X-axis rectilinear movement module
Vertical on 62 to be provided with rotary fixing base 63, the rotary fixing base 63 is provided with pickup chip mechanism 64 and suction nozzle 65 up and down；Institute
State level on Y-axis rectilinear movement module 66 and be provided with chip supply disk 67；Driving rotation is equiped with the X-axis rectilinear movement module 62
Turn the servomotor of fixed seat 63, be equiped with what driving chip supply disk 67 was moved horizontally on the Y-axis rectilinear movement module 66
Servomotor；Dispensing component is additionally provided with the feeding support member 61, it includes dispensing support frame 614, the dispensing support frame
614 are vertical on the feeding support member 61, and the inner side level of the dispensing support frame 614 is provided with a lacquer disk(-sc) 68, the point
Lacquer disk(-sc) 68 is connected with point lacquer disk(-sc) driven pulley 69, and described lacquer disk(-sc) driven pulley 69 is connected with rotating driver 610 by Timing Belt 611
Connect, the rotating driver 610 is connected with stepper motor 612；Dispensing amount is controlled by glue amount control button 613；The chip
Feed mechanism also includes feeding material component 615, and the chip for that will handle well is delivered at corresponding coil.Further, it is described
The edge thickness of point lacquer disk(-sc) 68 is 8mm, wherein, the upper limit scale of the edge inwall setting range points lacquer disk(-sc) bottom of point lacquer disk(-sc) is with
Limit scale, upper limit scale is 1mm, and lower limit scale is 0.5mm.
In a specific embodiment, reference picture 8, the reason line spot-welding mechanism 4 includes reason line spot welding support member 46, described
Reason line spot welding support member 46 is provided with the first reason line spot-welding mechanism and the second reason line spot-welding mechanism, and its respectively correspond to one around
Wire holder, therefore, the periphery level of the rotating shaft 22 is provided with least 5 coiling location guides 23；The first reason line mash welder
Structure includes the first wire-packing mechanism 41 and the first spot-welding mechanism 42, and first spot-welding mechanism 42 includes the first spot welding line slide rail
421, the first spot welding line slide rail 421 is provided with the first microelectronics mash welder 422, the first microelectronics mash welder 422
It is connected with the first level drive cylinder 423 that the first microelectronics mash welder 422 can be driven to move horizontally, described first is micro-
Electronic spot welder 422 is provided with first electrode support, and the first electrode support is provided with first electrode 424, first electricity
The bottom of pole 424 is provided with the first spot welding head；First wire-packing mechanism 41 corresponds on the winding clamp 24 on indexing disc mechanism 2
The position of coil be configured, it includes the first rotating seat 411, and first rotating seat 411 is provided with the first reason line tweezer seat
412, the first reason line tweezer seat 412 is provided with the first reason line tweezer；The second reason line spot-welding mechanism includes the second wire-packing mechanism
43 and second spot-welding mechanism 44, second spot-welding mechanism 44 includes the second spot welding line slide rail 441, the second spot welding straight line
Slide rail 441 is provided with the second microelectronics mash welder 442, the second microelectronics mash welder 442 with can drive it is described second micro-
The second horizontal drive cylinder 443 that electronic spot welder 442 is moved horizontally is connected, and the second microelectronics mash welder 442 is provided with
Second electrode support, the second electrode support is provided with second electrode 444, and the bottom of the second electrode 444 is provided with second
Spot welding head；The position that second wire-packing mechanism 43 corresponds to the coil on the winding clamp 24 on indexing disc mechanism 2 is set
Put, it includes the second rotating seat 431, second rotating seat 431 is provided with the second reason line tweezer seat 432, the second reason line tweezer
Seat 432 is provided with the second reason line tweezer.First spot-welding mechanism and the action of the second spot-welding mechanism are completely the same, the first wire-packing mechanism and the
Two wire-packing mechanism operation principles are full symmetric consistent；The first reason line spot-welding mechanism and the second reason line spot-welding mechanism are each responsible for
The different ends of coil are welded, thus, a spot-welded structures from before are responsible for two ends, and two spot-welded structures till now are born respectively
Duty one end, greatly reduces the work period, improves operating efficiency；Preferably, first rotating seat and the second rotating seat
Direction of rotation is different, it is preferable that be respectively corresponding to X-axis counterclockwise and clockwise.Further, the first reason line mash welder
Thread cutting mechanism 45 is provided between structure and the second reason line spot-welding mechanism, it is used to cut the line between coil, located at the first reason line
Spot-welding mechanism and second reason line spot-welding mechanism between be on the premise of it will not influence operating process because of wiring issue before,
Ensure the stability of coil, and afterwards, because wiring issue will influence to operate, the thread cutting mechanism is set herein.First reason line point
Welding mechanism and the second reason line spot-welding mechanism work simultaneously, are independent of each other.
Specifically, the first spot welding head is corresponding with chip left terminal, and the second spot welding head is corresponding with chip right terminal, is logical
Cross the first spot welding head and the second spot welding head works simultaneously, realize carrying out spot welding to the two poles of the earth of chip.
In one embodiment, the spot-welding mechanism is equiped with microelectronics mash welder, and the microelectronics mash welder is in laterally
Arrange and drive spot welding head transverse shifting, microelectronics mash welder to be installed in the spot welding slide rail upper end of lateral arrangement, spot welding is slided
Rail is corresponding to be connected with the drive cylinder of transverse shifting, its microelectronics mash welder is come and gone in transverse direction by drive cylinder
Mobile, the spot welding slip front is equiped with dynamic balance weight, dynamic balance weight or so two ends and is equiped with static balance block, before static balance block
End is equiped with electrode suppor, and electrode is equiped with electrode suppor, and electrode bottom is equiped with spot welding head.
In a specific embodiment, wired TV station is set in the board 1, coil holder 12 is additionally provided with the board 1.Line platform is
The source position of line, it passes through coil holder 12 and line is delivered into winding mechanism 3.The coil holder 12 is located at the right side of the winding mechanism 3
Side, for combing and guide line from line source to winding structure 3.
In one embodiment, the full-automatic hollow coil-winding mash welder also includes controlling organization, and it can be located at
In supporting plate, it is advisable with the normal work for not influenceing other mechanisms.
In a preferred embodiment, reference picture 1, according to workflow, sets counterclockwise successively around indexing disc mechanism
There are the first heating arrangements 7, winding mechanism 3, the second heating arrangements 8, testing agency 9, the reason line spot welding of chip feed mechanism 6, first
Mechanism, the second reason line spot-welding mechanism and unloading mechanism 5, the coiling that each mechanism corresponds on indexing disc mechanism 2 are fixed and led
Bar 23, therefore, the coiling location guide 23 on indexing disc mechanism 2 is at least provided with 8.Preferably, 10 are provided with, mainly located at institute
The both sides or side of unloading mechanism are stated, it is advantageously ensured that the difference before and after the material returned, reserves 1-2 station for adjusting in time,
This is highly beneficial.Specifically, first heating arrangements 7 are used for the pre- blowing hot wind of die holder, and the second heating arrangements 8 are used for coil
Thermal finalization is dried, it is preferable that be also provided with UV curing mechanisms；The testing agency be used for detect the whether qualified of coiling,
For use in subsequent handling.In the present embodiment, the machine of this at least eight stations have efficiency high, high precision, effect it is good, into
The characteristics of this is low and easy to operate.
The winding mode of the full-automatic hollow coil-winding mash welder is main shaft flying trident coiling, its general model of applicable line footpath
Enclose for：0.02mm -0.5mm,（According to the different and different of wire gauge）, the height of coil can reach 7mm, coil
Maximum outside diameter can reach 30mm.
Finally it should be noted that：Various embodiments above is only used to illustrate the technical solution of the utility model, rather than it is limited
System；Although being described in detail to the utility model with reference to foregoing embodiments, one of ordinary skill in the art should
Understand：It can still modify to the technical scheme described in foregoing embodiments, or to which part or whole
Technical characteristic carries out equivalent；And these modifications or replacement, the essence of appropriate technical solution is departed from this practicality newly
The scope of each embodiment technical scheme of type.
Claims (8)
1. a kind of full-automatic hollow coil-winding mash welder, it is characterised in that including board, the board is provided with index dial machine
Structure, winding mechanism, chip feed mechanism, reason line spot-welding mechanism and unloading mechanism；The reason line spot-welding mechanism includes the first reason line
Spot-welding mechanism and the second reason line spot-welding mechanism；The indexing disc mechanism includes rotary slicer, and rotary slicer is provided with rotating shaft,
The periphery level of the rotating shaft is provided with least 5 along the half radially outwardly extending coiling location guide angularly arranged, it is described around
Winding clamp is arranged with the outer end of line location guide；The unloading mechanism is described located at the lower section of the indexing disc mechanism
Winding mechanism, chip feed mechanism, the first reason line spot-welding mechanism and the second reason line spot-welding mechanism are located on the index dial successively
The periphery of mechanism, the winding mechanism, chip feed mechanism, the first reason line spot-welding mechanism, second reason line spot-welding mechanism and the material returned
Mechanism is corresponding in turn in 5 winding clamps.
2. full-automatic hollow coil-winding mash welder according to claim 1, it is characterised in that adjacent coiling location guide
Centre is provided with coiling auxiliary rod, the line of the coil that the coiling auxiliary rod is used on the adjacent coiling location guide of Auxiliary support；
The upper end of the rotating shaft is provided with lower and upper disk, and the lower wall is rotated together with rotating shaft, and the upper disk is fixed and do not rotated, described
The periphery of lower wall sets coiling location guide, and the periphery of the upper disk sets coiling auxiliary rod.
3. full-automatic hollow coil-winding mash welder according to claim 1, it is characterised in that the unloading mechanism includes
Material returned support member, the material returned support member is erected in rotary slicer, and the material returned support frame is provided with demoulding motion bar, institute
The one end for stating demoulding motion bar is connected with demoulding cylinder, and its other end is provided with demoulding push rod, is provided with below the demoulding push rod
Demoulding upper and lower air cylinders.
4. full-automatic hollow coil-winding mash welder according to claim 3, it is characterised in that on the material returned support member
Be provided with the first demoulding motion bar and the second demoulding motion bar, the right-hand member and first of first demoulding motion bar side by side up and downly
Demoulding cylinder is connected, and its left end is provided with the first demoulding push rod, first demoulding gas up and down is provided with below first demoulding push rod
Cylinder, accordingly, the left end of second demoulding motion bar is connected with the second demoulding cylinder, and its right-hand member is provided with the second demoulding push rod,
The second demoulding upper and lower air cylinders are provided with below second demoulding push rod.
5. full-automatic hollow coil-winding mash welder according to claim 1, it is characterised in that the winding mechanism includes
Coiling firm banking, on board table top, the coiling firm banking is provided with coiling to the coiling firm banking mounted perpendicular
Bus-bar construction component, for guiding winding displacement, the coiling bus-bar construction component integral level is set, its one end be erected at it is described around
On line firm banking, the other end is vertically provided with coiling winding displacement seat, and the inner side of the coiling winding displacement seat is sequentially provided with electricity from the front to the back
Support, winding bearing component and coiling positioning cylinder, the motor cabinet are provided with motor installing hole hole, the inside of the motor cabinet
Coiling active synchronization belt wheel is provided with, the coiling active synchronization belt wheel is connected by the motor installing hole hole and coiling servomotor
Connect；Through coiling winding displacement seat to its outside, the winding bearing component passes through the reel to the winding bearing component
Line seat is provided with coiling flying trident to the part on the outside of it, and static bobbin winding head, the winding bearing group are provided between the coiling flying trident
The part that part does not pass through coiling winding displacement seat is provided with the driven synchronous pulley of coiling, the driven synchronous pulley of coiling and described
Coiling active synchronization belt wheel direct or indirect connection, so that the coiling active synchronization belt wheel can drive the coiling driven same
Step belt wheel is rotated；One end of the coiling positioning cylinder is installed on the coiling winding displacement seat, and the other end is vertically provided with coiling to be determined
Position sliding seat, the end of the winding bearing component positions sliding seat through the coiling, and is provided with jacking block in its end, described
Jacking block is provided with the hole passed through for line.
6. full-automatic hollow coil-winding mash welder according to claim 1, it is characterised in that the chip feed mechanism
Including chip feeding support member, on board table top, the chip feeding support member is provided with Y to the chip feeding support member
Axle rectilinear movement module, the Y-axis rectilinear movement module is provided with X-axis rectilinear movement module normal thereto, the X-axis straight line
Vertical on mobile module to be provided with rotary fixing base, the rotary fixing base is provided with pickup chip mechanism and suction nozzle up and down；The Y
Level is provided with chip supply disk on axle rectilinear movement module；Driving rotary fixing base is equiped with the X-axis rectilinear movement module
Servomotor, be equiped with the servomotor that driving chip supply disk is moved horizontally on Y-axis rectilinear movement module；It is described to send
Dispensing component is additionally provided with material support member, it includes dispensing support frame, the dispensing support frame is vertical at the feeding support
On part, the inner side level of the dispensing support frame is provided with a lacquer disk(-sc), and described lacquer disk(-sc) is connected with point lacquer disk(-sc) driven pulley, the dispensing
Disk driven pulley is connected with rotating driver by Timing Belt, and the rotating driver is connected with stepper motor；Dispensing amount passes through glue
Amount control button control；The chip feed mechanism also includes feeding material component, and the chip for that will handle well delivers to corresponding line
At circle.
7. full-automatic hollow coil-winding mash welder according to claim 1, it is characterised in that the first reason line spot welding
Mechanism includes the first wire-packing mechanism and the first spot-welding mechanism, and first spot-welding mechanism includes the first spot welding line slide rail, described
First spot welding line slide rail is provided with the first microelectronics mash welder, the first microelectronics mash welder with can drive described first
The first level drive cylinder connection that microelectronics mash welder is moved horizontally, the first microelectronics mash welder is provided with first electrode
Support, the first electrode support is provided with first electrode, and the first electrode bottom is provided with the first spot welding head；Described first
The position that wire-packing mechanism corresponds to the coil on the winding clamp on indexing disc mechanism is configured, and it includes the first rotating seat,
First rotating seat is provided with the first reason line tweezer seat, and the first reason line tweezer seat is provided with the first reason line tweezer；Second reason
Line spot-welding mechanism includes the second wire-packing mechanism and the second spot-welding mechanism, and second spot-welding mechanism is slided including the second spot welding straight line
Rail, the second spot welding line slide rail is provided with the second microelectronics mash welder, the second microelectronics mash welder with can drive
The second horizontal drive cylinder connection that the second microelectronics mash welder is moved horizontally, the second microelectronics mash welder is provided with
Second electrode support, the second electrode support is provided with second electrode, and the second electrode bottom is provided with the second spot welding head；
The position that second wire-packing mechanism corresponds to the coil on the winding clamp on indexing disc mechanism is configured, and it includes second
Rotating seat, second rotating seat is provided with the second reason line tweezer seat, and the second reason line tweezer seat is provided with the second reason line tweezer.
8. full-automatic hollow coil-winding mash welder according to claim 1, it is characterised in that around indexing disc mechanism
It is provided with the first heating arrangements, winding mechanism, the second heating arrangements, testing agency, chip feed mechanism, the first reason counterclockwise successively
Line spot-welding mechanism, the second reason line spot-welding mechanism and unloading mechanism, the coiling that each mechanism corresponds on indexing disc mechanism are consolidated
Determine guide rod, the coiling location guide on indexing disc mechanism is at least provided with 8.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621173279.4U CN206200396U (en) | 2016-10-26 | 2016-10-26 | A kind of full-automatic hollow coil-winding mash welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621173279.4U CN206200396U (en) | 2016-10-26 | 2016-10-26 | A kind of full-automatic hollow coil-winding mash welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206200396U true CN206200396U (en) | 2017-05-31 |
Family
ID=58757798
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621173279.4U Active CN206200396U (en) | 2016-10-26 | 2016-10-26 | A kind of full-automatic hollow coil-winding mash welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206200396U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107910996A (en) * | 2017-12-28 | 2018-04-13 | 深圳泰科晶显科技有限公司 | A kind of motor rotor lineation machine |
| CN108766757A (en) * | 2018-08-09 | 2018-11-06 | 昆山均裕昌精密电子有限公司 | A kind of efficient inductance coil process equipment |
| CN109346315A (en) * | 2018-11-13 | 2019-02-15 | 长兴水木机电有限公司 | A kind of automobile clutch coil molding automatic wire charging mechanism |
| CN110560860A (en) * | 2019-10-09 | 2019-12-13 | 广东华远电子科技有限公司 | Full-automatic motor electric welding point gum machine |
| CN110860775A (en) * | 2019-12-10 | 2020-03-06 | 璋祐科技(深圳）有限公司 | Full-automatic unilateral spot welding machine |
-
2016
- 2016-10-26 CN CN201621173279.4U patent/CN206200396U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107910996A (en) * | 2017-12-28 | 2018-04-13 | 深圳泰科晶显科技有限公司 | A kind of motor rotor lineation machine |
| CN108766757A (en) * | 2018-08-09 | 2018-11-06 | 昆山均裕昌精密电子有限公司 | A kind of efficient inductance coil process equipment |
| CN109346315A (en) * | 2018-11-13 | 2019-02-15 | 长兴水木机电有限公司 | A kind of automobile clutch coil molding automatic wire charging mechanism |
| CN109346315B (en) * | 2018-11-13 | 2020-06-09 | 阜阳汇中芯自动化技术有限公司 | Automatic wire feeding mechanism for forming automobile clutch coil |
| CN110560860A (en) * | 2019-10-09 | 2019-12-13 | 广东华远电子科技有限公司 | Full-automatic motor electric welding point gum machine |
| CN110860775A (en) * | 2019-12-10 | 2020-03-06 | 璋祐科技(深圳）有限公司 | Full-automatic unilateral spot welding machine |
| CN110860775B (en) * | 2019-12-10 | 2021-09-03 | 璋祐科技(深圳）有限公司 | Full-automatic unilateral spot welding machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106624477A (en) | Full-automatic hollow coil winding spot welding machine | |
| CN206200396U (en) | A kind of full-automatic hollow coil-winding mash welder | |
| CN102554437A (en) | Gantry-type automatic spot welding system for battery pack | |
| CN103950784B (en) | Flying trident coil winding machine | |
| CN102689095A (en) | Full-automatic laser welder device and operation method | |
| CN113427268A (en) | Coil automatic welding and corner cutting all-in-one machine and working method | |
| CN107695500A (en) | A kind of double medium frequency inverted mash welder | |
| CN211728010U (en) | Brake shoe welding device | |
| CN108155128A (en) | For the auxiliary device of photovoltaic module processing | |
| CN209407814U (en) | A kind of electricity generator stator coil welding support device | |
| CN114583285B (en) | High-speed duplex position lamination machine of lithium cell | |
| CN103433610A (en) | Welding machine dedicated for filament tube evaporator and welding method | |
| CN216104386U (en) | Transfer platform and production line | |
| CN206717313U (en) | A kind of heliostat picture frame jig with welding precision | |
| CN216389045U (en) | Multi-shaft efficient multifunctional integrated winding machine | |
| CN114083124B (en) | Quick welding set of lithium cell | |
| CN215431998U (en) | Welding forming device of fuel cell metal bipolar plate inspection line | |
| CN106141403B (en) | A kind of automatic material blanking mechanism and the double-station projection welder with it | |
| CN208913818U (en) | A kind of battery core pole grinding device | |
| CN210147319U (en) | Automatic welding auxiliary structure for circular seam | |
| CN112700963A (en) | Automatic efficient winding machine | |
| CN208142296U (en) | A kind of all-in-one machine of collection solder joint detection and bending | |
| CN207183431U (en) | A kind of lithium ion battery automatic tape-wrapping device | |
| CN219979334U (en) | Magnetic core winding mechanism | |
| CN211441182U (en) | 360 degree pad pasting device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170724 Address after: Shanghai City, Songjiang District Wen Xiang Road No. 218 1 floor B room 119 Patentee after: Shanghai EZ Robot Automation Co., Ltd. Address before: Songjiang District Wen Xiang Road 201613 Shanghai City No. 218 B area 1 floor room 119 Co-patentee before: Fu Huagui Patentee before: Shanghai EZ Robot Automation Co., Ltd. |
|
| TR01 | Transfer of patent right |