CN219979334U - Magnetic core winding mechanism - Google Patents
Magnetic core winding mechanism Download PDFInfo
- Publication number
- CN219979334U CN219979334U CN202321520861.3U CN202321520861U CN219979334U CN 219979334 U CN219979334 U CN 219979334U CN 202321520861 U CN202321520861 U CN 202321520861U CN 219979334 U CN219979334 U CN 219979334U
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- magnetic core
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- winding
- clamping jaw
- electric cylinder
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- 238000004804 winding Methods 0.000 title claims abstract description 99
- 210000000078 claw Anatomy 0.000 claims abstract description 26
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 16
- 238000005096 rolling process Methods 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000919 ceramic Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Coil Winding Methods And Apparatuses (AREA)
Abstract
The utility model discloses a magnetic core winding mechanism which comprises a magnetic core fixing and rotating module and two winding modules. The magnetic core fixing module comprises a magnetic core fixing base, a magnetic core rotating assembly and at least two first wire clamping claws, wherein the two first wire clamping claws are respectively arranged on a pair of opposite corners of the magnetic core fixing base. The magnetic core rotating assembly is used for driving the magnetic core fixing base and the first wire clamping jaw to rotate at the center of the magnetic core fixing base. The two winding modules are respectively arranged on two sides of the magnetic core fixing module, each winding module comprises an XYZ platform, a wire needle and a second wire clamping jaw, each second wire clamping jaw is arranged on one side of the wire needle, and the XYZ platform is used for driving the wire needle and the second wire clamping jaw to move. This magnetic core wire winding mechanism can carry out double-line parallel winding to the magnetic core. The wire needle and the second wire clamping jaw can be matched with the first wire clamping jaw under the drive of the XYZ platform, so that various different preset winding modes are automatically realized, and the production efficiency and quality of the magnetic core are improved.
Description
Technical Field
The utility model relates to the technical field of winding equipment, in particular to a magnetic core winding mechanism.
Background
Magnetic cores are a common component in electronic devices and are typically made of copper wire wound around a core. The winding mode of circular magnetic core is various and complicated, and current circular magnetic core wire winding is generally accomplished by manual work, and production efficiency is low, and wire winding position and dynamics accuracy nature are not high, are difficult to guarantee the quality of magnetic core.
Disclosure of Invention
In order to overcome the defects of the prior art, the utility model aims to provide a magnetic core winding mechanism which can automatically realize a plurality of different winding modes and improve the winding efficiency and the winding quality of a magnetic core.
In order to solve the problems, the technical scheme adopted by the utility model is as follows: a magnetic core winding mechanism comprises a magnetic core fixing module and two winding modules; the magnetic core fixing module comprises a magnetic core fixing base, a magnetic core rotating assembly and at least two first wire clamping claws, wherein the two first wire clamping claws are respectively arranged on a pair of opposite corners of the magnetic core fixing base, and the magnetic core rotating assembly is used for driving the magnetic core fixing base and the first wire clamping claws to rotate around the center of the magnetic core fixing base; the two winding modules are respectively arranged on two sides of the magnetic core fixing module, each winding module comprises an XYZ platform, a wire needle and a second wire clamping jaw, each second wire clamping jaw is arranged on one side of each wire needle, and each XYZ platform is used for driving the corresponding wire needle and each second wire clamping jaw to move.
Compared with the prior art, the utility model has the beneficial effects that: through two wire winding modules, can carry out double-line parallel winding to the magnetic core. The wire needle and the second wire clamping jaw can be matched with the first wire clamping jaw under the drive of the XYZ platform, so that various different preset winding modes are automatically realized, and the production efficiency and quality of the magnetic core are improved.
The magnetic core winding mechanism is characterized in that a magnetic core winding seat and at least two magnetic core winding support posts are arranged on the magnetic core fixing base, the magnetic core fixing base is arranged at the center of the magnetic core winding base, and two magnetic core winding support posts are arranged on a pair of opposite corners of the magnetic core winding seat.
The magnetic core winding mechanism comprises four first wire clamping claws and four magnetic core winding struts, wherein the four first wire clamping claws are arranged on the diagonal of the magnetic core fixing base in pairs, and the four magnetic core winding struts are arranged on the diagonal of the magnetic core winding base in pairs.
The magnetic core winding mechanism comprises a magnetic core rotating assembly, wherein the magnetic core rotating assembly comprises a rotating platform seat and a hollow rotating platform arranged on the rotating platform seat, the first wire clamping claw is arranged on the hollow rotating platform through a clamping jaw fixing seat, and the magnetic core fixing base is arranged on the clamping jaw fixing seat through a magnetic core seat positioning plate and an upright post.
The magnetic core winding mechanism comprises a first clamping jaw and a second clamping jaw, wherein the first clamping jaw and the second clamping jaw are pneumatic clamping jaws, and the first clamping jaw is connected with an air source through a pneumatic rotary joint arranged in the rotary platform seat.
The magnetic core winding mechanism comprises an X electric cylinder, a linear guide rail, a Y electric cylinder and a Z electric cylinder, wherein the X electric cylinder is arranged in parallel with the linear guide rail, the Y electric cylinder is arranged between the X electric cylinder and a sliding block on the linear guide rail in a crossing mode through a gantry structure, the Z electric cylinder is arranged on the sliding block of the Y electric cylinder, and the wire guide needle and the second wire clamping claw are arranged on the sliding block of the Z electric cylinder.
The magnetic core winding mechanism, the XYZ platform further comprises a sliding table cylinder, and the second wire clamping claw is arranged on a sliding table of the sliding table cylinder.
The magnetic core winding mechanism comprises two second wire clamping claws, and the two second wire clamping claws are respectively arranged at two sides of the wire guide needle.
The magnetic core winding mechanism further comprises a frame, wherein the magnetic core fixing module and the two winding modules are arranged on the upper surface of the frame, and four casters are arranged at the bottom of the frame.
The magnetic core winding mechanism comprises a frame, wherein two wire wheel rolling assemblies and a plurality of wire feeding supports are arranged on the frame, the wire wheel rolling assemblies are used for placing copper wire barrels, the two wire wheel rolling assemblies correspond to the two wire winding modules, the two wire winding modules are respectively arranged on two sides of the frame, and copper wires discharged from the copper wire barrels are conveyed to the wire guide needles through the wire feeding supports.
The utility model is described in further detail below with reference to the drawings and the detailed description.
Drawings
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present utility model;
FIG. 2 is a top view of the overall structure of an embodiment of the present utility model;
FIG. 3 is a schematic diagram of a winding module according to an embodiment of the utility model;
fig. 4 is an exploded view of a core fixing module according to an embodiment of the present utility model.
Reference numerals illustrate: 100 magnetic core fixed die set, 110 magnetic core fixed base, 111 magnetic core wire winding seat, 112 magnetic core wire winding pillar, 113 magnetic core seat locating plate, 114 stand, 120 first clamp jaw, 121 clamping jaw fixed seat, 122 pneumatic rotary joint, 130 magnetic core rotary component, 131 hollow rotary platform, 132 rotary platform seat, 200 wire winding die set, 210XYZ platform, 211X cylinder, 212 linear guide rail, 213Y cylinder, 214Z cylinder, 215 gantry structure, 220 wire guide needle, 221 ceramic eye, 230 second clamp jaw, 231 cylinder, 300 frame, 310 truckle, 320 wire wheel rolling component, 330 wire feeding bracket.
Detailed Description
Referring to fig. 1 to 4, an embodiment of the present utility model provides a magnetic core winding mechanism including a magnetic core fixing module 100 and two winding modules 200. The magnetic core fixing module 100 includes a magnetic core fixing base 110, a magnetic core rotating assembly 130, and at least two first clamping claws 120. Wherein two first clamping claws 120 are provided on a pair of opposite corners of the core fixing base 110, respectively; the two winding modules 200 are respectively disposed on two sides of the magnetic core fixing module 100, and include an XYZ platform 210, a wire needle 220 and a second wire clamping jaw 230. The second wire clamping jaw 230 is disposed on one side of the wire needle 220.
In operation of the core winding mechanism, the wire ends of the copper wires are clamped by the second clamping claws 230 through the wire pins 220 before winding, and then the core to be wound is fixed on the core fixing base 110. After the winding starts, the wire pins 220 and the second wire clamping claws 230 of the two winding modules 200 are driven by the respective XYZ platforms 210 to reach preset positions, and after the first wire clamping claws 120 clamp the copper wire heads, the second wire clamping claws 230 are released, and the magnetic core rotating assembly 130 drives the magnetic core fixing base 110 to rotate at the center thereof, so that double-wire parallel winding of the magnetic cores is realized. The winding process is completed by the XYZ platform 210 and the magnetic core rotating assembly 130 according to a preset program, so that the winding efficiency of the magnetic core is improved; the XYZ stage 210 and the magnetic core rotating assembly 130 have high accuracy of position and force, and a magnetic core with higher quality can be obtained. By modifying the set positions and the sequence of actions of the XYZ stage 210 and the core rotating assembly 130, a variety of different winding modes can be selected.
Referring to fig. 1, in the present embodiment, the core fixing module 100 and the winding module 200 are disposed on a frame 300, and the frame 300 is composed of a profile and a base plate, on which the core fixing module 100 and the winding module 200 are fixedly disposed. The bottom of the frame 300 is provided with casters 310 with adjusting blocks to facilitate movement and fixation of the frame 300. Two reel rolling assemblies 320 are disposed at the bottom of the frame 300 corresponding to the two winding modules 200, and the copper wire barrel is rotatably disposed on the reel rolling assemblies 320. The frame 300 is also provided with a plurality of wire feeding brackets 330, the wire feeding brackets 330 are provided with wire rollers, and the copper wire heads discharged from the copper wire barrels are sent to the wire needle 220 through the wires of the plurality of wire feeding brackets 330.
Referring to fig. 2, a core winding base 111 and at least two core winding legs 112 surrounding the core winding base 111 are provided on the core fixing base 110, and the core winding base 111 is provided at a central position of the core fixing base 110 for fixing a main core. Two of the core winding legs 112 are disposed at a pair of opposite corners of the core winding base 111, and are used for fixing the auxiliary core, so as to realize winding of the core group. In this embodiment, four core winding legs 112 are disposed around the core winding base 111, and correspondingly, four first wire clamping jaws 120 are disposed on the outer sides of the four core winding legs 112, and two second wire clamping jaws 230 are disposed on two sides of each wire needle 220. During operation, the auxiliary magnetic core at one diagonal position can be wound first, then the main magnetic core on the magnetic core winding seat 111 is wound in a double-wire parallel manner, and finally the auxiliary magnetic core at the other diagonal position is wound, so that the Taiji winding of the magnetic core group is realized.
Referring to fig. 2 and 3, the xyz stage 210 is composed of an X electric cylinder 211, a Y electric cylinder 213, and a Z electric cylinder 214, a linear guide 212 parallel to the X electric cylinder 211 is provided on the frame 300, the Y electric cylinder 213 horizontally spans on the sliders of the X electric cylinder 211 and the linear guide 212 through a gantry structure 215, the Z electric cylinder 214 is vertically provided on the sliders of the Y electric cylinder 213, and the wire guide 220 and the two second wire clamping jaws 230 are provided on the sliders of the Z electric cylinder 214. In order to prevent the second wire clamping jaw 230 from interfering with the rotation of the magnetic core fixing base 110, the second wire clamping jaw 230 is arranged on the sliding block of the Z electric cylinder 214 through the sliding table cylinder 231, and after the first wire clamping jaw 120 clamps the copper wire head and the copper wire head is clamped and connected to the first wire clamping jaw 120 by the second wire clamping, the sliding table cylinder 231 can be used for being arranged to avoid interference. The upper part of the wire needle 220 is provided with a ceramic eye 221 through a ceramic eye fixing seat, and the copper wire head passing through the wire feeding bracket 330 passes through the ceramic eye 221 and then penetrates into the wire needle 220, so that the stability of paying off of the copper wire is improved.
Referring to fig. 4, the core rotating assembly 130 includes a rotating platform mount 132 and a hollow rotating platform 131 disposed thereon. The first wire clamping jaw 120 is arranged on the hollow rotating platform 131 through a clamping jaw fixing seat 121, and the magnetic core fixing base 110 is arranged on the clamping jaw fixing seat 121 through a magnetic core seat positioning plate 113 and four upright posts 114. In this embodiment, the first clamping jaw 120 and the second clamping jaw 230 are pneumatic clamping jaws, so as to ensure that the second clamping jaw 230 is stably connected with the air source in the rotation process, the hollow parts of the rotating platform base 132 and the hollow rotating platform 131 are provided with pneumatic rotary joints 122, and the second clamping jaw 230 is connected with the air source through the pneumatic rotary joints 122.
It should be noted that, in the description of the present utility model, if an azimuth or positional relationship is referred to, for example, upper, lower, front, rear, left, right, etc., the azimuth or positional relationship is based on the azimuth or positional relationship shown in the drawings, it is merely for convenience of describing the present utility model and simplifying the description, and it is not indicated or implied that the referred device or element must have a specific azimuth, be configured or operated in a specific azimuth, and should not be construed as limiting the present utility model.
In the description of the present utility model, a plurality means one or more, and a plurality means two or more, and it is understood that greater than, less than, exceeding, etc. does not include the present number, and it is understood that greater than, less than, within, etc. include the present number. If any, first or second, etc. are described for the purpose of distinguishing between technical features only and not for the purpose of indicating or implying a relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present utility model, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present utility model can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.
The above embodiments are only preferred embodiments of the present utility model, and the scope of the present utility model is not limited thereto, but any insubstantial changes and substitutions made by those skilled in the art on the basis of the present utility model are intended to be within the scope of the present utility model as claimed.
Claims (10)
1. The magnetic core winding mechanism is characterized by comprising a magnetic core fixing module (100) and two winding modules (200);
the magnetic core fixing module (100) comprises a magnetic core fixing base (110), a magnetic core rotating assembly (130) and at least two first wire clamping claws (120), wherein the two first wire clamping claws (120) are respectively arranged on a pair of opposite corners of the magnetic core fixing base (110), and the magnetic core rotating assembly (130) is used for driving the magnetic core fixing base (110) and the first wire clamping claws (120) to rotate with the center of the magnetic core fixing base (110);
the two winding modules (200) are respectively arranged on two sides of the magnetic core fixing module (100), each winding module (200) comprises an XYZ platform (210), a wire needle (220) and a second wire clamping jaw (230), each second wire clamping jaw (230) is arranged on one side of each wire needle (220), and each XYZ platform (210) is used for driving the corresponding wire needle (220) and each second wire clamping jaw (230) to move.
2. The magnetic core winding mechanism according to claim 1, wherein the magnetic core fixing base (110) is provided with a magnetic core winding seat (111) and at least two magnetic core winding support posts (112), the magnetic core fixing base (110) is arranged at the center of the magnetic core winding seat (111), and two magnetic core winding support posts (112) are arranged on a pair of opposite corners of the magnetic core winding seat (111).
3. The core winding mechanism according to claim 2, wherein the core fixing module (100) includes four first clamping claws (120) and four core winding posts (112), the four first clamping claws (120) are disposed in pairs on opposite corners of the core fixing base (110), and the four core winding posts (112) are disposed in pairs on opposite corners of the core winding base (111).
4. The magnetic core winding mechanism according to claim 1, wherein the magnetic core rotating assembly (130) comprises a rotating platform seat (132) and a hollow rotating platform (131) arranged on the rotating platform seat (132), the first clamping claw (120) is arranged on the hollow rotating platform (131) through a clamping claw fixing seat (121), and the magnetic core fixing seat (110) is arranged on the clamping claw fixing seat (121) through a magnetic core seat positioning plate (113) and a stand column (114).
5. The magnetic core winding mechanism of claim 4, wherein the first clamping jaw (120) and the second clamping jaw (230) are pneumatic clamping jaws, the first clamping jaw (120) being connected to a gas source through a pneumatic rotary joint (122) disposed in the rotary platform base (132).
6. The magnetic core winding mechanism according to claim 1, wherein the XYZ platform (210) comprises an X electric cylinder (211), a linear guide rail (212), a Y electric cylinder (213) and a Z electric cylinder (214), the X electric cylinder (211) and the linear guide rail (212) are arranged in parallel, the Y electric cylinder (213) is spanned between the X electric cylinder (211) and a slider on the linear guide rail (212) through a gantry structure (215), the Z electric cylinder (214) is arranged on the slider of the Y electric cylinder (213), and the wire needle (220) and the second wire clamping jaw (230) are arranged on the slider of the Z electric cylinder (214).
7. The magnetic core winding mechanism according to claim 6, wherein the XYZ stage (210) further comprises a slipway cylinder (231), and the second wire clamping jaw (230) is disposed on a slipway of the slipway cylinder (231).
8. The magnetic core winding mechanism according to claim 1, wherein the winding module (200) includes two second wire clamping jaws (230), and the two second wire clamping jaws (230) are respectively disposed at two sides of the wire guide pin (220).
9. The magnetic core winding mechanism according to claim 1, further comprising a frame (300), wherein the magnetic core fixing module (100) and the two winding modules (200) are disposed on an upper surface of the frame (300), and four casters (310) are disposed at a bottom of the frame (300).
10. The magnetic core winding mechanism according to claim 9, wherein two wire wheel rolling assemblies (320) and a plurality of wire feeding supports (330) are arranged on the frame (300), the wire wheel rolling assemblies (320) are used for placing copper wire barrels, the two wire wheel rolling assemblies (320) are respectively arranged on two sides of the frame (300) corresponding to the two winding modules (200), and copper wires discharged from the copper wire barrels are sent to the wire guide needles (220) through the wire feeding supports (330).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321520861.3U CN219979334U (en) | 2023-06-14 | 2023-06-14 | Magnetic core winding mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321520861.3U CN219979334U (en) | 2023-06-14 | 2023-06-14 | Magnetic core winding mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219979334U true CN219979334U (en) | 2023-11-07 |
Family
ID=88589210
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321520861.3U Active CN219979334U (en) | 2023-06-14 | 2023-06-14 | Magnetic core winding mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219979334U (en) |
-
2023
- 2023-06-14 CN CN202321520861.3U patent/CN219979334U/en active Active
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