For the auxiliary device of photovoltaic module processing
Technical field
The present invention relates to photovoltaic module manufacture fields, and in particular to a kind of auxiliary device for photovoltaic module processing.
Background technology
Photovoltaic generation is a kind of generation technology that solar energy is converted into electric energy using photovoltaic material, because it has
It is widely distributed, do not bring the advantages that environmental pollution and be considered as a kind of most potential new energy technology, photovoltaic module is light
The core component of power generation is lied prostrate, photovoltaic module is that photovoltaic cell is passed through certain processing technology system using encapsulating material and connecting material
What is obtained can provide the generator unit of burning voltage electric current output under certain illumination condition.At present used in photovoltaic generation
Photovoltaic module principal item is lamination photovoltaic module, and processing technology is that photovoltaic cell is completed list using tin-coated welding strip first
Piece weld and Series connection welding after connect into battery strings, then battery strings are neatly placed in the tempered glass panel completed and
In EVA adhesive film, then the interconnection welding between battery strings is carried out, one layer of EVA adhesive film, Ran Hou are re-layed after completing interconnection welding
Extraction wire after one layer of notacoria is repaved above EVA adhesive film, then the various assemblies material merging component laminator after lamination is laid
In provide pressure effect by the crosslinking of EVA adhesive film and laminating machine at a certain temperature and complete lamination, be combined into layers of material
One entirety finally installs aluminum alloy frame on periphery and rear connection box obtains lamination photovoltaic module.TPT notacorias generally compare
Glass is slightly wide, and the laminated back edges of EVA have spilling, it is therefore desirable to carry out deburring to laminate edge, it is ensured that can enter next
Procedure is produced.What is be commonly used is all the general cutter such as cutter, and is manual operation.Use one side of cutter
Face easily hinders hand, also easily product is caused to damage;Another aspect blade of carving knife is easy to wear, replaces frequently, the blade of abrasion is repaiied
Side, it is rough to easily cause edge, jagged;Furthermore manual operation labor intensity is high, easily because artifact is made a fault and made
Into solar panel, the uneven influence product quality in notacoria edge, manual operation needs manual reverse of direction, and deburring efficiency is low, constrains battery
The production of plate.
Invention content
The invention is intended to provide the auxiliary device processed for photovoltaic module, to solve in existing photovoltaic module process
The problem of manually deburring efficiency is low.
In order to achieve the above objectives, basic technology scheme of the invention is as follows:For the auxiliary device of photovoltaic module processing, packet
Including rack is equipped with vertical telescopic mast in rack, the motor that output terminal is set downward, the bottom of telescopic mast is equipped in telescopic mast
End is coaxially connected with driving column, and driving column connect with motor output end, the bottom end of column is driven to be fixed with support plate, is driven under column
Portion is arranged with cylindric turning set, and column top is driven circumferentially to be uniformly distributed, and there are two drive rods, and the outside of turning set is uniformly divided
For cloth there are two guide rod, the middle part of drive rod and guide rod is equipped with sliding slot along its length, is slidably connected in sliding slot vertical
Traveller, tension spring is respectively connected between traveller and drive shaft or turning set;The bottom end of traveller on drive rod, which is rotatably connected to, leads
To wheel, the lower rotational of the traveller on guide rod is connected with centering wheel, and cutter head is fixed on the traveller below centering wheel, adjacent
Draw bar is connected between traveller on drive rod, guide rod;Cutter head includes four blades being evenly distributed on traveller, adjacent
Angle is right angle between blade, and the bottom of blade and side far from traveller are blade.
The principle of this programme is:During practical application, support of the rack as telescopic mast, telescopic mast is as motor and driving column
Support, telescopic mast may be such that simultaneously driving column vertically moving up and down, motor be used as power input source, support plate for rotate
Set provides support, and drive rod is used to transmit the rotatory force of motor output, guide rod for being oriented to cutter head, sliding slot, traveller,
For carrying out positioning centering to solar panel, directive wheel also is able to material extra on the outside of solar panel for tension spring, directive wheel and centering wheel
Material is flattened in order to which deburring is cut, and drive rod is connect by draw bar for passing power with guide rod, and cutter head is used for electricity
Extra material carries out deburring on the plate of pond, and four can not change in blade rectangular between each other during deburring is carried out
It is operated to the automatic four edges deburring for carrying out solar panel, the blade of blade is arranged on bottom and side can be to extra on solar panel
Material completely cut along the profile of tempered glass, convenient for carrying out deburring, Bu Hui again from edge to middle part feed
The edge of finished product is damaged when deburring.
The advantages of this programme is:1st, can extra EVA film deburring carry out the photovoltaic battery panel after lamination by machinery
Processing carries out deburring operation without man-hour manually hand-held cutter, and deburring is more efficient, and operation is safer;2nd, after clamping lamination
During solar panel by tempered glass and directive wheel, the contact of centering wheel and drive rod, guide rod, sliding slot, tension spring design energy
It is enough that centering processing is carried out to the solar panel after lamination automatically so that deburring is more accurate, deburring quality higher;3rd, have by designing
Have four-way blade cutter head can rotary cutter can not carry out commutation deburring during deburring, cutter head can be avoided to commutate
The damage caused by photovoltaic battery panel edge.
Preferred embodiment one, as a kind of improvement of basic scheme, draw bar includes screw, the thread rotary orientation phase at screw both ends
Instead, the both ends of screw are threaded with sleeve, and sleeve is fixedly connected on traveller.Setting can be adjusted by rotary screw in this way
Corner dimension between adjacent drive bars and guide rod can adjust the distance between directive wheel and centering wheel, enabling suitable
For the deburring of different size of photovoltaic battery panel, and with stable mechanism, will not voluntarily slide change distance influences deburring.
A kind of improvement of preferred embodiment two, preferably one, the length direction of traveller upper edge sliding slot are equipped with magnet.
Traveller can be fixed in sliding slot by setting by the magnetic fixation of magnet and sliding slot end when not in use in this way, is convenient for
The handling of photovoltaic battery panel.
A kind of improvement of preferred embodiment three, preferably two, the one end of sliding slot far from driving column are fixed with electromagnet,
Magnetism of the electromagnet close to traveller side is identical with magnetism of the magnet close to electromagnet side.Setting is led in use in this way
Directive wheel, centering wheel can be tightly attached on the side wall of photovoltaic battery panel by the repulsive force crossed between electromagnet and magnet, be conducive to
Cutter head accurately cuts off extra material, when not in use by the absorption of magnet and electromagnet core can to cutter head into
Row is fixed, and cutter head is avoided to collide with directive wheel and is damaged.
A kind of improvement of preferred embodiment four, preferably three, directive wheel is interior to be equipped with electric heating wire.Pass through guiding in this way
Wheel can be conducive to the blade on cutter head to extra material to the material for carrying out deburring excision is needed to carry out heating softening and ironing
Material carries out deburring excision.
The surface cladding rubber sleeve of a kind of improvement of preferred embodiment five, preferably four, centering wheel and directive wheel.
Setting can avoid directive wheel, centering so that for flexible contact between the side of directive wheel, centering wheel and photovoltaic battery panel in this way
Wheel damages the side of photovoltaic battery panel during deburring.
Equipped with arc between the bottom of a kind of improvement of preferred embodiment six, preferably five, blade and centering wheel
Guide plate.As being preferably placed such that the material cut off during deburring can be under the action of cutter head and guide plate to turning over
Turn after towards cutter head advance direction winding, without causing to hinder to cutter head, be conducive to cutter head feed and deburring operation
Discharge.
Description of the drawings
Fig. 1 is the structure diagram of the embodiment of the present invention;
Fig. 2 is the structure diagram of cutter head in the embodiment of the present invention;
Fig. 3 is the vertical view of Fig. 2.
Specific embodiment
Below by the further details of explanation of specific embodiment:
Reference numeral in Figure of description includes:Photovoltaic battery panel 1, turning set 2, driving column 3, guide rod 4, drive rod
5th, centering wheel 6, directive wheel 7, tension spring 8, sleeve 9, screw 10, electromagnet 11, traveller 12, blade 13, guide plate 14, blade 15.
Embodiment is substantially as shown in Figure 1:For the auxiliary device of photovoltaic module processing, including rack, installed in rack
There is vertical telescopic mast, the motor that output terminal is set downward is installed in telescopic mast, the bottom end coaxial welding of telescopic mast has driving
Column 3, driving column 3 are connect with motor output end, and the bottom end of driving column 3 is welded with support plate, and the lower part of driving column 3 is arranged with cylinder
The turning set 2 of shape, 3 top of driving column, which is circumferentially uniformly distributed, is welded with two drive rods 5, and the outside of turning set 2 is uniformly distributed weldering
The middle part of guide rod 4 there are two connecing, drive rod 5 and guide rod 4 is equipped with sliding slot along its length, is slidably connected in sliding slot perpendicular
To traveller 12, tension spring 8 is respectively connected between traveller 12 and drive shaft or turning set 2;The bottom end of traveller 12 on drive rod 5 turns
It is dynamic to be connected with directive wheel 7, it is equipped with electric heating wire in directive wheel 7, the lower rotational of the traveller 12 on guide rod 4 is connected with centering wheel
6, the surface cladding rubber sleeve of cutter head, centering wheel 6 and directive wheel 7 is fixed on the traveller 12 of the lower section of centering wheel 6.Adjacent drive
Draw bar is connected between traveller 12 in lever 5, guide rod 4, draw bar includes screw 10, the thread rotary orientation at 10 both ends of screw
On the contrary, the both ends of screw 10 are threaded with sleeve 9, sleeve 9 is welded on traveller 12.As shown in Figure 2 and Figure 3, cutter head includes four
A to be uniformly distributed and be connected to the blade 13 on traveller 12, angle is right angle, blade 13 and centering wheel 6 between adjacent knife blades 13
It is equipped with the guide plate 14 of arc between bottom, guide plate 14 is welded on blade 13, the bottom of blade 13 and far from traveller 12
Side is blade 15.The length direction of 12 upper edge sliding slot of traveller is equipped with magnet, and the one end of sliding slot far from driving column 3 is fixed with
Electromagnet 11, magnetism of the electromagnet 11 close to 12 side of traveller are identical with magnetism of the magnet close to 11 side of electromagnet.
In the present embodiment, during practical application, the side blade 15 of cutter head cutter 13 is flushed with the edge of centering wheel 6.Just
During the beginning, electromagnet 11 powers off, and the iron core of magnet and electromagnet 11 is attracting, and telescopic mast is shunk, and then will need deburring after lamination
Photovoltaic battery panel 1 lies in the lower section of telescopic mast and tempered glass is face-up, and control telescopic rod is extended so that needing the electricity of deburring
Pond plate is powered between directive wheel 7, centering wheel 6 to electromagnet 11, then slow rotary screw rod 10, and traveller 12 is in tension spring 8
Effect lower slider band moving sleeve 9, directive wheel 7, centering wheel 6 move, and screw 10 is gradually taken in during rotating in sleeve 9, is led
It synchronizes and collapses from the multiple directions of 1 side of photovoltaic battery panel to wheel 7, centering wheel 6, centering is carried out to photovoltaic battery panel 1 in the process
Positioning, the screw 10 that stops operating until directive wheel 7, the side of centering wheel 6 and photovoltaic battery panel 1 offset, at this time directive wheel 7, right
Middle wheel 6 is against the side of photovoltaic battery panel 1 by tension spring 8, while the repulsive force between electromagnet 11 and magnet is also by directive wheel
7th, centering wheel 6 is against the side of photovoltaic battery panel 1 and carries out Dual positioning, effectively avoids during deburring traveller 12 along sliding slot direction
Bounce.Then driving motor rotates, and motor drives driving column 3 to rotate, and driving column 3 drives drive rod 5 to swing, 5 band of drive rod
Directive wheel 7 to roll along 1 side profile of photovoltaic battery panel, be powered to the electric heating wire in directive wheel 7, directive wheel 7 along
The side profile of photovoltaic battery panel 1 is pressed and is heated up to extra material during advancing softening.What drive rod 5 was swung
Guide rod 4 is driven to swing by draw bar in the process so that the centering wheel 6 on guide rod 4 follows the track of directive wheel 7 to advance,
Cutter head follows movement during guide rod 4 is swung, and cutter head follows 6 synchronizing moving of centering wheel.The screw 10 after telescopic mast decline
During adjustment when the side of centering wheel 6 and photovoltaic battery panel 1 offsets the blade 15 of 13 side of blade and photovoltaic battery panel 1
Side it is concordant, then fine-tuning telescopic column causes the blade 15 of 13 bottom end of cutter head cutter from vertically cutting in extra material.
When cutter head follows centering 6 synchronizing moving of wheel the side blade 15 of cutter head cutter 13 along 1 side profile of photovoltaic battery panel to more
Remaining material carries out excision deburring.Motor, which drives, drives the rotation half cycle of column 3, and the cutter head on two guide rods 4 can be to photovoltaic electric
One week of 1 side of pond plate carries out deburring processing, and the excess stock that deburring is cut off is under the push effect of cutter head along guide plate 14
The direction discharge advanced after being flipped up towards cutter head.
In the present embodiment, extra EVA film deburring processing can be carried out to the photovoltaic battery panel 1 after lamination by machinery,
Deburring operation is carried out without man-hour manually hand-held cutter, deburring is more efficient, and operation is safer.Clamping lamination after solar panel when
It can oneself with the design of directive wheel 7, the contact of centering wheel 6 and drive rod 5, guide rod 4, sliding slot, tension spring 8 by tempered glass
The dynamic solar panel to after lamination carries out centering processing so that deburring is more accurate, deburring quality higher.There is four-way by design
The cutter head of blade 13 can rotary cutter can not carry out commutation deburring during deburring, can avoid cutter head commutation to light
Damage caused by lying prostrate 1 edge of solar panel.
Above-described is only the embodiment of the present invention, and the common sense such as well known concrete structure and/or characteristic are herein in scheme
It does not describe excessively.It should be pointed out that for those skilled in the art, without departing from the structure of the invention, also
Several modifications and improvements can be made, these should also be considered as protection scope of the present invention, these all do not interfere with of the invention real
The effect and practical applicability applied.The scope of protection required by this application should be based on the content of the claims, specification
In the records such as specific embodiment can be used for explaining the content of claim.