CN107695500A - A kind of double medium frequency inverted mash welder - Google Patents
A kind of double medium frequency inverted mash welder Download PDFInfo
- Publication number
- CN107695500A CN107695500A CN201711157614.0A CN201711157614A CN107695500A CN 107695500 A CN107695500 A CN 107695500A CN 201711157614 A CN201711157614 A CN 201711157614A CN 107695500 A CN107695500 A CN 107695500A
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- Prior art keywords
- fixed
- medium frequency
- module
- plate
- welding
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/10—Spot welding; Stitch welding
- B23K11/11—Spot welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
Abstract
The invention discloses a kind of double medium frequency inverted mash welder, including bottom bay, electrical control cabinet, two dimensional motion welds module, work piece holder module, rotary motion module and medium frequency inverter controller system, the medium frequency inverter controller system is placed in inside electrical control cabinet, the electrical control cabinet is fixedly mounted on the side on bottom bay, the rotary motion module is fixed on bottom bay and is located at electrical control cabinet side, the work piece holder module is installed on rotary motion module top, the two dimensional motion welding module includes two dimensional motion module and welding electrode mechanism, medium frequency inverter controller control system control two dimensional motion module drives welding electrode mechanism to carry out rapid welding process to the workpiece being fixed on work piece holder module.The automaticity of the double medium frequency inverted mash welder overall structure heating welding process is high, improves efficiency and product quality, reduces staff labor intensity, and practicality is high.
Description
Technical field:
The present invention relates to a kind of double medium frequency inverted mash welder, it is related to mash welder field of mechanical technique.
Background technology:
Resistance welder is between welded piece is pressed in into two electrodes, and imposes electric current, using electric current flow through work piece interface and
Resistance fuel factor caused by adjacent domain is heated to fusing or mecystasis, is allowed to be formed a kind of method of metal combination,
And medium frequency inverter welding machine is presently the most advanced welding resistance welding technique, it is exported straight after the rectification of transformer by electrode
Stream electricity, can improve power factor to greatest extent, ensure welding quality, and save more, and such welding machine is in weldering
Special material, such as aluminium, aluminium alloy, galvanized sheet etc., welding effect is excellent, the main technical point of such welding machine in welding controller and
In terms of transformer, and it is semi-automatic arc welder that resistance welder is most of at present, and efficiency is low, and Starting mode is floor push, peace
Full performance is low.
The content of the invention:
The technical problems to be solved by the invention are:A kind of operation installation and easy to use and can effectively improve welding effect is provided
The double medium frequency inverted mash welder of rate and security.
In order to solve the above-mentioned technical problem, the present invention is achieved by the following technical solutions:
A kind of double medium frequency inverted mash welder, including the weldering of bottom bay, electrical control cabinet, side fixed plate, two dimensional motion
Connect module, work piece holder module, rotary motion module and medium frequency inverter controller system, the medium frequency inverter controller system
It is placed in inside electrical control cabinet, the electrical control cabinet is fixedly mounted on the side on bottom bay, the rotary motion module
It is fixed on bottom bay and is located at electrical control cabinet side, the work piece holder module is installed on rotary motion module top
Rotary motion end, the two dimensional motion welding module include two dimensional motion module and welding electrode mechanism, the welding electrode
Mechanism is fixedly installed on a fixed support plate and is placed in the surface of work piece holder module, and the side fixed plate is fixedly mounted
In the cabinet side surface upper part of the electrical control cabinet towards work piece holder module, the two dimensional motion module is solid using side fixed plate
Determine portion and drive fixed support plate free movement in vertical two dimensional surface, medium frequency inverter controller control system control two dimension
Motion module drives welding electrode mechanism to carry out rapid welding process to the workpiece being fixed on work piece holder module.
Preferably, the vertical direction that will be perpendicular to bottom bay is arranged to Z-direction, it is vertical with Z-direction and with side fixed plate
Parallel direction sets X to include X to, the two dimensional motion module and move module to motion module, Z-direction, and the X is to moving module
Including two first guide rails, the first leading screw and the first drive motor, the parallel side that is fixed on is consolidated above and below two first guide rails
On fixed board, first leading screw be relatively fixed in the fixed plate of side and it is parallel be placed between two first guide rails, it is described
The end of first leading screw is connected with the first drive motor and driven by the first drive motor and freely rotated, the Z-direction motion
Module includes activity fixed plate, the second guide rail, the second leading screw and the second drive motor, and the activity fixed plate is vertical and and side
Face fixed plate is be arranged in parallel, and it is solid that first be actively socketed on the first leading screw is provided with the middle part of its side plate body of the activity fixed plate
Reservation set, second guide rail are arranged to two and are parallel to each other and are vertically arranged in activity fixed plate opposite side, and described second
Leading screw be relatively fixed in activity fixed plate and it is parallel be placed between two second guide rails, the upper end of second leading screw
It is connected with the second drive motor and is driven by the second drive motor and freely rotated, on the side plate body of the fixed support plate
The second fixed seating being socketed in provided with screw thread on the second leading screw, welding electrode mechanism are fixedly installed in fixed support plate opposite side
On plate body.
Preferably, first drive motor and the second drive motor are disposed as servo motor.
Preferably, the both sides plate body edge of the activity fixed plate is provided with and medium frequency inverter sensory-control system electricity
Property connection photoelectric sensor.
Preferably, the rotary motion module includes support, servo motor, rotary support seat and rotary table,
The support is fixed on bottom bracket, and the servo motor is vertical to be fixed in support, and the rotating shaft of the servo motor is erected
Directly set upward and its rotating shaft is provided with travelling gear, rotary support seat is rotatably supported and fixed on frame upper, the rotation
Horizontal being fixed on rotary support seat and driven by rotary support seat of revolving worktable freely rotates, the travelling gear and rotation
It is connected between support base.
Preferably, the work piece holder module includes fixture mount, ambulatory splint, strap, guide rail and driving
Cylinder, the fixture mount are fixed on rotary table top, the vertical and relative fixation of the ambulatory splint, strap
In the upper of fixture mount, the guide rail is fixed on the bottom of fixture mount, the drive cylinder be placed in the bottom of fixture mount and
The lower end of driving ambulatory splint is slid back and forth on guide rail, and workpiece is placed between ambulatory splint and strap, ambulatory splint
Upper end clamp plate portion be relatively fixed clamping plate motion when, then realize workpiece clamping and release action.
Preferably, the work piece holder module is arranged to two groups and symmetrical two end edges for being installed on rotary table
Edge.
Preferably, the rotary motion module side repairs a die mechanism automatically provided with electrode.
Preferably, the electrical control cabinet is provided with the man-machine friendship being electrically connected with medium frequency inverter controller control system
Change interface.
Compared with prior art, usefulness of the present invention is:The weld clip of the double medium frequency inverted mash welder
Tool can realize Automatic-clamping, avoid manual operation from forgetting to press from both sides and press from both sides incomplete phenomena, improve security, and automatic welding ensure that weldering
The uniformity of point position, prevent the phenomenon of solder skip, automatic grinding electrode ensure that the uniformity of electrode dressing, thus improve welding
Product quality, and medium frequency inverter controller improves welding quality with respect to alternating-current controller, the source of welding current impacts small, power saving to power network
Energy-conservation, it is cost-effective, and the automaticity of overall structure welding process is high, improves efficiency and product quality, the person of reducing
Work labor intensity, thus there is higher practicality, it is adapted to popularization and application.
Brief description of the drawings:
The present invention is further described below in conjunction with the accompanying drawings:
Fig. 1 is the axle geodesic structure schematic diagram of the present invention;
Fig. 2 is the axle geodesic structure schematic diagram of the two dimensional motion welding module of the present invention;
Fig. 3 is the axle geodesic structure schematic diagram of the rotary motion module of the present invention;
Fig. 4 is the side structure schematic diagram of the work piece holder module of the present invention;
Fig. 5 is that backsight structure when being installed between activity fixed plate and fixed support plate in the two dimensional motion module of the present invention is shown
It is intended to.
Embodiment:
The technical scheme in the embodiment of the present invention will be clearly and completely described below, it is clear that described embodiment is only
It is the part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, ordinary skill
All other embodiment that personnel are obtained under the premise of creative work is not made, belongs to the scope of protection of the invention:
A kind of double medium frequency inverted mash welder as shown in Figures 1 to 5, including bottom bay 1, electrical control cabinet 2, side
Fixed plate 3, two dimensional motion welding module, work piece holder module, rotary motion module and medium frequency inverter controller system.
Wherein described medium frequency inverter controller system is placed in inside electrical control cabinet 2, in the present embodiment, the electric-controlled
Cabinet 2 processed is provided with the alternating interface between man and computer 25 being electrically connected with medium frequency inverter controller control system, and medium frequency inverter controller is matched somebody with somebody
Standby man-machine interface, thus more convenient operation and more humane, in addition, medium frequency inverter controller can set more bond pads ginsengs
Number, be a specification number per bond pads parameter, need to only input specification number during teaching machine editor, equipment PLC when welding is adjusted automatically
Corresponding welding process is carried out with corresponding specification number, and is only needed when switching workpiece corresponding in teaching machine editor
Specification number and program, thus effectively it easily realizes being switched fast for workpiece welding degree.
The electrical control cabinet 2 is fixedly mounted on the side on bottom bay 1, it is preferable that on the cabinet of electrical control
It is also equipped with water ga(u)ge, the air switch of control device start and stop.
The rotary motion module is fixed on bottom bay 1 and is located at the side of electrical control cabinet 2, the work piece holder mould
Group is installed on the rotary motion end on rotary motion module top, the two dimensional motion welding module include two dimensional motion module and
Welding electrode mechanism 4, the welding electrode mechanism 4 are fixedly installed on a fixed support plate 5 and are placed in work piece holder module
Surface, the side fixed plate 3 are fixedly installed in the cabinet side surface upper part of the electrical control cabinet 2 towards work piece holder module,
The two dimensional motion module is fixed part with side fixed plate 3 and drives fixed support plate 5 free in vertical two dimensional surface
Motion, medium frequency inverter controller control system control two dimensional motion module drive welding electrode mechanism 4 to being fixed on work piece holder
Workpiece on module carries out rapid welding process.
In the present embodiment, as shown in Fig. 2, Fig. 5, the vertical direction that will be perpendicular to bottom bay 1 is arranged to Z-direction, with Z-direction
Vertical and parallel with side fixed plate 3 direction sets X to the two dimensional motion module includes X and moved to motion module, Z-direction
Module, the X include two first guide rails 6, the first leading screw 7 and the first drive motor 8, two first guide rails to motion module
About 6 it is parallel be fixed in side fixed plate 3, first leading screw 7 is relatively fixed in side fixed plate 3 and parallel
It is placed between two first guide rails 6, the end of first leading screw 7 is connected with the first drive motor 8 and by the first driving
Motor 8 drives free rotation, and the Z-direction motion module includes activity fixed plate 9, the second guide rail 10, the second leading screw 11 and the
Two drive motors 12, the activity fixed plate 9 is vertical and is be arranged in parallel with side fixed plate 3, described its side of activity fixed plate 9
Be provided with the first fixed seating 91 being actively socketed on the first leading screw 7 in the middle part of plate body, second guide rail 10 be arranged to two and
It is parallel to each other and is vertically arranged in the opposite side of activity fixed plate 9, second leading screw 11 is relatively fixed in activity fixed plate 9
And it is parallel be placed between two second guide rails 10, the upper end of second leading screw 11 is connected with the second drive motor 12
And free rotation is driven by the second drive motor 12, the side plate body of the fixed support plate 5 is socketed in second provided with screw thread
The second fixed seating on leading screw 11, welding electrode mechanism 4 is fixedly installed on the opposite side plate body of fixed support plate 5, as excellent
Embodiment is selected, the drive motor 12 of the first drive motor 8 and second is disposed as servo motor, and the activity is fixed
The both sides plate body edge of plate 9 is provided with the photoelectric sensor 13 being electrically connected with medium frequency inverter sensory-control system, thus,
In practical application, medium frequency inverter sensory-control system controls the motion of the first servo motor, then drives the first leading screw to rotate, and
Drive activity fixed plate is front and rear on the first leading screw to be moved freely, namely is moved freely in the X direction, similarly, medium frequency inverter
Sensory-control system controls the motion of the second servo motor, then drives the second leading screw to rotate, and drives fixed support plate the
It is freely up and down mobile dynamic on two leading screws, namely move freely in z-direction, because welding electrode structure is fixed on fixed support plate
Opposite side plate body on, thus, when fixed support plate X to or Z-direction move freely when, welding electrode mechanism can be driven to be put down in XZ
Moved freely in face and realize multipoint welding process.
As shown in figure 3, in the present embodiment, the rotary motion module includes support 14, servo motor 15, rotation support
Seat 16 and rotary table 17, the support 14 are fixed on bottom bracket 1, the servo motor 15 it is vertical be fixed on branch
In frame 14, the rotating shaft of the servo motor 15 is set upward vertically and its rotating shaft is provided with travelling gear 18, rotary support seat 16
Rotatable to be supported and fixed on the top of support 14, the rotary table 17 is horizontal to be fixed on rotary support seat 16 and by revolving
Turn support base 16 and drive free rotation, be connected between the travelling gear 18 and rotary support seat 16, wherein, support it is upper
Portion is provided with supporting plate, and the lower rotatable of the rotary support seat is supported and fixed on supporting plate, in actual applications, can be with
Rotary support seat is arranged to canine tooth wheel disc, there is fixed support to be connected to the rotating shaft on supporting plate, canine tooth in the middle part of its toothed disc
The horizontal surface for being placed in supporting plate of wheel disc, and the rotating shaft end of servo motor is then through on support, and its travelling gear with it is big
Toothed disc gear drive connects, thus, servo motor can drive rotary table to rotate any angle, and rotation process is fast smart
It is accurate.
As shown in figure 4, in the present embodiment, the work piece holder module includes fixture mount 19, ambulatory splint 20, fixed
Clamping plate 21, guide rail 22 and drive cylinder 23, the fixture mount 19 are fixed on the top of rotary table 17, the ambulatory splint
What the 20th, strap 21 was vertical and relative is fixed on the upper of fixture mount 19, and the guide rail 22 is fixed on fixture mount 19
Bottom, the drive cylinder 23 be placed in the bottom of fixture mount 19 and drive ambulatory splint 20 lower end on guide rail 22 front and rear cunning
Dynamic, workpiece is placed between ambulatory splint 20 and strap 21, and the upper end of ambulatory splint 20 clamps plate portion and is relatively fixed clamping plate
During 21 motion, then realize the clamping and release action of workpiece, and further, the work piece holder module be arranged to two groups and
The symmetrical edges at two ends for being installed on rotary table, in actual applications, can be set for ambulatory splint in fixture mount
The clamping plate guide rail that middle part plate body freely slides back and forth, and the lower end of the ambulatory splint down extends to and connect with the guide rail of bottom
Touch, and the lower end of ambulatory splint can slide back and forth on the guide rail of bottom, thus, as described above, drive cylinder drive activity is pressed from both sides
Plate moves, and the clamping and release that workpiece is then realized between strap act, and control process is sensitive and stability is high.
In actual applications, in the rotary motion module side electrode can also be set to repair a die automatically mechanism 24, thus,
Setting welding first is counted in teaching machine, and after setting welding points are reached, two dimensional motion module, which can then drive, welds electricity
Pole mechanism runs to progress reconditioning electrode process at automatic regrinding machine, and electrode automatic grinding can ensure the consistent of each reconditioning
Property, thus effectively improve the stability of welding quality.
Thus, during actual welding, workpiece is assembled in weld jig by operating personnel, drive cylinder startup activity
Clamping plate clamps workpiece with strap, starts four degree of motors of rotary table bottom, and controls rotary table to rotate 180
Degree, it will then assemble the firm workpiece of clamping and deliver to welding electrode mechanism bottom, now, due to being provided with metal in weld jig
Sensor, thus workpiece species is identified by metal sensor, then intermediate frequency possibility of reversal device control system control PLC calls corresponding
The welding procedure of product, then control two dimensional motion module to carry out corresponding athletic performance, drive welding electrode mechanism to realize
Corresponding welding process, it is at the same time, to be welded manually by the workpiece blanking being welded on another welding machine clamp and feeding
After the completion of, rotary table rotation 180 degree, circulation welding successively, when reaching setting welding times, welding electrode can be controlled
Move on to right electrodes and repair a die automatically and electrode dressing is carried out at mechanism, welding origin is returned to after reconditioning, continues next welding.
The weld jig of above-mentioned double medium frequency inverted mash welder can realize Automatic-clamping, avoid manual operation forget folder and
Incomplete phenomena is pressed from both sides, improves security, and automatic welding ensure that the uniformity of bond pad locations, prevent the phenomenon of solder skip, automatically
Reconditioning electrode ensure that the uniformity of electrode dressing, thus improve welding product quality, and the relative exchange of medium frequency inverter controller
Controller improves welding quality, and the source of welding current impacts small, power and energy saving to power network, cost-effective, and overall structure welding process
Automaticity it is high, improve efficiency and product quality, reduce staff labor intensity.
It is emphasized that:It the above is only presently preferred embodiments of the present invention, not the present invention made any formal
Limitation, every any simple modification, equivalent change and modification for being made to above example of technical spirit according to the present invention,
In the range of still falling within technical solution of the present invention.
Claims (9)
- A kind of 1. double medium frequency inverted mash welder, it is characterised in that:Including bottom bay(1), electrical control cabinet(2), side Face fixed plate(3), two dimensional motion welding module, work piece holder module, rotary motion module and medium frequency inverter controller system, The medium frequency inverter controller system is placed in electrical control cabinet(2)Inside, the electrical control cabinet(2)It is fixedly mounted on bottom machine Frame(1)On side, the rotary motion module is fixed on bottom bay(1)Go up and be located at electrical control cabinet(2)Side, it is described Work piece holder module is installed on the rotary motion end on rotary motion module top, and the two dimensional motion welding module includes two maintenance and operations Dynamic model group and welding electrode mechanism(4), the welding electrode mechanism(4)It is fixedly installed in a fixed support plate(5)Above and put In the surface of work piece holder module, the side fixed plate(3)It is fixedly installed in the electrical control towards work piece holder module Cabinet(2)Cabinet side surface upper part, the two dimensional motion module is with side fixed plate(3)For fixed part and drive fixed support plate (5)The free movement in vertical two dimensional surface, medium frequency inverter controller control system control two dimensional motion module drive welding Electrode mechanism(4)Rapid welding process is carried out to the workpiece being fixed on work piece holder module.
- A kind of 2. double medium frequency inverted mash welder according to claim 1, it is characterised in that:It will be perpendicular to bottom machine Frame(1)Vertical direction be arranged to Z-direction, it is vertical with Z-direction and with side fixed plate(3)Parallel direction sets X to the two dimension Motion module includes X and moves module to motion module, Z-direction, and the X includes two first guide rails to motion module(6), first thread Thick stick(7)And first drive motor(8), two first guide rails(6)It is parallel up and down to be fixed on side fixed plate(3)On, it is described First leading screw(7)It is relatively fixed in side fixed plate(3)Upper and parallel is placed in two first guide rails(6)Between, described One leading screw(7)End and the first drive motor(8)It is connected and by the first drive motor(8)Drive freely rotates, the Z Include activity fixed plate to motion module(9), the second guide rail(10), the second leading screw(11)And second drive motor(12), institute State activity fixed plate(9)It is vertical and with side fixed plate(3)It is arranged in parallel, the activity fixed plate(9)In the middle part of its side plate body Provided with being actively socketed on the first leading screw(7)On the first fixed seating(91), second guide rail(10)It is arranged to two and phase It is mutually parallel and be vertically arranged in activity fixed plate(9)Opposite side, second leading screw(11)It is relatively fixed in activity fixed plate (9)Upper and parallel is placed in two second guide rails(10)Between, second leading screw(11)Upper end and the second drive motor (12)It is connected and by the second drive motor(12)Drive freely rotates, the fixed support plate(5)Side plate body on set There is screw thread to be socketed in the second leading screw(11)On the second fixed seating, welding electrode mechanism(4)It is fixedly installed in fixed support plate (5)On opposite side plate body.
- A kind of 3. double medium frequency inverted mash welder according to claim 2, it is characterised in that:The first driving horse Reach(8)And second drive motor(12)It is disposed as servo motor.
- A kind of 4. double medium frequency inverted mash welder according to claim 2, it is characterised in that:The activity fixed plate (9)Both sides plate body edge be provided with medium frequency inverter sensory-control system be electrically connected with photoelectric sensor(13).
- A kind of 5. double medium frequency inverted mash welder stated according to claim 2, it is characterised in that:The rotary motion module Including support(14), servo motor(15), rotary support seat(16)And rotary table(17), the support(14)It is fixed on Bottom bracket(1)On, the servo motor(15)Vertical is fixed on support(14)It is interior, the servo motor(15)Rotating shaft erect Directly set upward and its rotating shaft is provided with travelling gear(18), rotary support seat(16)Rotatably it is supported and fixed on support(14) Top, the rotary table(17)Horizontal is fixed on rotary support seat(16)Above and by rotary support seat(16)Drive freely Rotate, the travelling gear(18)With rotary support seat(16)Between be connected.
- A kind of 6. double medium frequency inverted mash welder according to claim 5, it is characterised in that:The work piece holder module bag Include fixture mount(19), ambulatory splint(20), strap(21), guide rail(22)And drive cylinder(23), the fixture branch Frame(19)It is fixed on rotary table(17)Top, the ambulatory splint(20), strap(21)Vertical and relative consolidates It is scheduled on fixture mount(19)Upper, the guide rail(22)It is fixed on fixture mount(19)Bottom, the drive cylinder(23)Put In fixture mount(19)Bottom and driving ambulatory splint(20)Lower end in guide rail(22)On slide back and forth, workpiece is placed in activity Clamping plate(20)And strap(21)Between, ambulatory splint(20)Upper end clamp plate portion be relatively fixed clamping plate(21)Motion When, then realize the clamping and release action of workpiece.
- A kind of 7. double medium frequency inverted mash welder stated according to claim 6, it is characterised in that:The work piece holder module It is arranged to two groups and the symmetrical edges at two ends for being installed on rotary table.
- A kind of 8. double medium frequency inverted mash welder according to claim 1, it is characterised in that:The rotary motion mould Group side repairs a die mechanism automatically provided with electrode(24).
- A kind of 9. double medium frequency inverted mash welder according to claim 1, it is characterised in that:The electrical control cabinet (2)It is provided with the alternating interface between man and computer being electrically connected with medium frequency inverter controller control system(25).
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CN201711157614.0A CN107695500A (en) | 2017-11-20 | 2017-11-20 | A kind of double medium frequency inverted mash welder |
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CN201711157614.0A CN107695500A (en) | 2017-11-20 | 2017-11-20 | A kind of double medium frequency inverted mash welder |
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CN108994439A (en) * | 2018-09-29 | 2018-12-14 | 天津七所高科技有限公司 | A kind of servo pressurization spot-welded system of automatic compensation calibration function |
CN112756879A (en) * | 2021-01-04 | 2021-05-07 | 杭州智泰先进制造技术有限公司 | Robot complete set welding equipment of steaming and baking oven inner container |
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CN112756879A (en) * | 2021-01-04 | 2021-05-07 | 杭州智泰先进制造技术有限公司 | Robot complete set welding equipment of steaming and baking oven inner container |
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