CN206141902U - Automatic covering membrane equipment of section bar - Google Patents
Automatic covering membrane equipment of section bar Download PDFInfo
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- CN206141902U CN206141902U CN201621120483.XU CN201621120483U CN206141902U CN 206141902 U CN206141902 U CN 206141902U CN 201621120483 U CN201621120483 U CN 201621120483U CN 206141902 U CN206141902 U CN 206141902U
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- section bar
- sleeve
- lifting
- toggle
- film
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Abstract
The utility model discloses an automatic covering membrane equipment of section bar, equipment include unloading transport unit and automatic covering membrane unit on the section bar, and automatic covering membrane unit includes sleeve mechanism, cutting mechanism, presss from both sides membrane translation mechanism, presss from both sides tight push -pull institution and lifting mechanism. On the section bar unloading transport unit carry sleeve mechanism's front end in order with the section bar and accomplish covering membrane after the section bar send from equipment, lifting mechanism with the section bar from the section bar among the unloading transport unit conveying mechanism go up the lifting and get up, press from both sides tight push -pull institution and carry terminal level toward the sleeve mechanism propelling movement of section bar after the lifting for the section bar head is stretched into in the sleeve among the sleeve mechanism, the film clip that clamp membrane translation mechanism will overlap outside the sleeve lives and accomplishes covering membrane along section bar length direction translation to section bar end, and cutting mechanism cuts the membrane and moves after the section bar head leaves the sleeve. The utility model discloses the neat of covering membrane and quality can be guaranteed, covering membrane efficiency is improved, greatly reduced intensity of labour.
Description
Technical field
This utility model is related to mantle equipment research field, more particularly to a kind of section bar surface treatment (oxidation, coloring,
Polishing etc.) after in order to prevent surface from scratching equivalent damage, carry out the section bar automatic coating equipment that outside wears thin film.
Background technology
The production of the section bars such as stainless steel & aluminum section steel has to pass through the process of surface treatment such as oxidation, coloring, electrophoresis, cleaning, polishing
Operation, in order to prevent being scratched, damaged using front Surface of profile and its lines in terminal client, section bar manufacturer can be on surface
Thin film is worn outside section bar after process.
At present, section bar mantle is mostly that workman manually completes, and is concretely comprised the following steps:It is first-class in section bar end face carton or glue box
Pullover is entangled, and then opens in mantle thin film mouth, is penetrated to be scraped by section bar with thin film during preventing from wearing from pullover and is worn, and is then drawn
Thin film then completes the mantle work of a root type material in pullover side to other end face thin film severing.Certainly, if table
Face insulation request is not high and section bar section is little, has simultaneously two root type materials to be inserted in the situation of a thin film yet, but such case
Run in actual production less.Section bar typically has 2 to 6 meters, it usually needs during two people are distributed in section bar two ends, tracting film
One people is drawn to the middle part of section bar film from the front end of section bar, and another people goes to centre and takes over thin-film heads and draws again to rear
End, now first man returns to front end, and pullover is separated with section bar, with shears severing thin film, goes round and begins again.
Artificial mantle has the disadvantage that:High labor intensive, low production efficiency, severing thin film mouth is irregular, covers film length
Disunity.Simultaneously because section bar yield is big, length is 2 to 6 meters, and two people can only once wear a root type material, needs to expend big
Amount manpower is run wear back and forth, and thin film usage amount cannot be not easy to statistics etc. using uniform.
The equipment that also then useful thinfilms section bar adds hot-seal on market, but this equipment is due to heating thin film receipts
Contracting, heating can not possibly quickly, and temperature is too high and can burn thin film, therefore inefficient, can not meet the production capacity and efficiency of section bar.
To sum up, existing section bar set membrane process still lack a kind of high method of safe and efficient, steady quality, cost performance with it is corresponding
Device.
Utility model content
The purpose of this utility model is the shortcoming and deficiency for overcoming prior art, there is provided a kind of section bar automatic coating sets
Standby, it has the advantages that to reduce labor intensity, improve production efficiency, improves security performance, reduces thin-film material waste.
The purpose of this utility model is realized by following technical scheme:A kind of section bar automatic coating equipment, including section bar
Upper and lower material conveyer group and automatic coating unit, wherein automatic coating unit include sleeve mechanism, cutting mechanism, folder film translation machine
Structure, clamping push-pull mechanism and lifting mechanism, the sleeve mechanism and clamping push-pull mechanism are arranged on profiles feeding conveying unit
Both sides, cutting mechanism is arranged near sleeve mechanism, is pressed from both sides film translation mechanism and is arranged on the top that profiles feeding conveys unit,
Lifting mechanism is arranged on the lower section that profiles feeding conveys unit;Section bar is transported in order profiles feeding conveying unit sleeve
The front end of mechanism and the section bar after the completion of mantle is sent from into equipment, lifting mechanism is by section bar from profiles feeding conveying unit
Lifting on conveying mechanism is got up, and is clamped push-pull mechanism and is clamped the section bar terminal horizontal after lifting toward sleeve mechanism push so that type
Material head is put in the sleeve in sleeve mechanism;Folder film translation mechanism is clamped the thin film being placed on outside sleeve and long along section bar
Degree direction moves to section bar end and completes mantle, and cutting mechanism carries out cutting film action after section bar head leaves sleeve.
Preferably, the profiles feeding conveys unit, including conveying mechanism (conveyer belt or chain) and its correspondence motor and
Drive, on the conveyor face is mounted with the draw-in groove for being oriented to and pre-fixing, draw-in groove can be inverted trapezoidal, V-type etc..It is right to additionally include
Neat section bar baffle plate end-acted on one side.So that section bar feeding is neat and position pre-fixes.
Preferably, the profiles feeding conveys unit, and pipeline form is two of prostration, can be with artificial loading.But
Do not limit to and this, or the Z-shaped storage material frame of space multistory, manually can disposably be put into many section bars, Ran Houli
Open so as to liberate manpower.Can also be according to user situation, direct feeding in the section bar go-cart come from front-end process is realized complete
Automatization's feeding.
Preferably, the sleeve mechanism includes toggle, sleeve and upper and lower two groups of registration rollers, and sleeve is with toggle by detachable
Mode connects, and between the outer surface of the outer surface of toggle and upper and lower two groups of registration rollers the space passed through for thin film is left.Mantle
Thin film is passed through from space, and after toggle, sleeve sleeve-shaped is strutted into completely, is stretched out from the periphery of sleeve, is easy to
The traction of film translation mechanism is pressed from both sides below and wears section bar.
Further, SDeflector is provided with least one end of toggle, the SDeflector is connected with toggle using removably
Connect.SDeflector is used to strut thin film in advance, while being easy to thin film to be drawn forward movement.SDeflector in the sleeve mechanism,
Sleeve and toggle are connected using removably, are convenient for changing various sizes of sleeve to adapt to the mantle of different size
Film dimensions, it is not necessary to each sleeve one toggle of correspondence, reduce cost.
Further, the vertical direction position of upper registration roller is adjustable in upper and lower two groups of registration rollers.When replacing section bar specification
When being finished with the thin film or thin film of mantle, upper registration roller can lifting automatically, conveniently draw the thin film of the mantle for wearing new.
As one kind preferably, the cross section of the sleeve is circle, and the cross section of toggle is circular, the outer surface of registration roller
It is corresponding with toggle outer surface, it is circular arc, sleeve, the dead in line of toggle.Using this structure, it is easy to process, installs.
As one kind preferably, the cross section of the sleeve is endless track shape, and the toggle is prism structure, and sleeve inclines
Tiltedly certain angle is fixed on toggle, and the outer surface of upper and lower two groups of registration rollers is corresponding with toggle outer surface, is also prism structure.
Using this structure, the section bar mantle of more kinds of different specification sizes is adapted to, adaptability is wider.
Further, barrel forward end top is provided with breach.Be more convenient for folder film finger above enter clamp it is softened into
The thin film of sleeve-shaped.
Preferably, the lifting mechanism includes some groups, is distributed on profile length direction, including lifting draw-in groove and lifting
Mechanism, elevating mechanism is used for the height and position for treating mantle section bar that adjustment is placed in lifting draw-in groove, on lifting draw-in groove and section bar
Draw-in groove shape correspondence in lower material conveyer group is consistent.
Further, when the lifting draw-in groove bottom is a horizontal plane, in each lifting draw-in groove both sides one is respectively provided with
Registration roller, registration roller is driven by positioning cylinder, and registration roller is used for the level for the treatment of mantle section bar of the fixed placement in lifting draw-in groove
Position.
Preferably, the folder film translation mechanism includes that translating rails, translating bracket, folder film finger, folder film finger position are adjusted
Whole mechanism, the translating bracket moves back and forth under Motor drive on translating rails, and folder film finger mounted is under translating bracket
Side, the position for pressing from both sides film finger is adjusted by film finger position adjustment mechanism is pressed from both sides.By pressing from both sides film finger position adjustment mechanism so that folder
The height of film finger is just in sleeve top edge, but the release material upper surface of folder film finger leaves gap again, it is ensured that folder film is pulled
Success does not scratch Surface of profile again.
Preferably, the clamping push-pull mechanism includes clamping device and clip position adjustment mechanism, and the clamping device sets
Put on clip position adjustment mechanism, clip position adjustment mechanism be used for adjust clamping device X, Y, Z-direction position.Its
In, clip position adjustment mechanism is in the movement of X-direction (aluminium section bar length direction), and the section bar that can be used to adapt to different size is long
Degree, while can also make section bar enter and leave sleeve, realizes the push-and-pull of aluminium section bar.
Used as a kind of preferred version, the clamping device adopts several independent separate clamping fingers, respectively to each
Section bar end is fixed;Clip position adjustment mechanism includes X-direction adjustment mechanism and its driving means, Y-direction adjustment mechanism
And its driving means, Z-direction adjustment mechanism and its driving means, and direction of rotation adjustment mechanism and its driving means, it is described
Direction of rotation adjustment mechanism is used to adjust the anglec of rotation for clamping finger axle centered on X-direction.By the structure, it is possible to achieve
Clamp finger optional position, the clamping of angle.
Used as another kind of preferred version, when the lifting draw-in groove bottom of lifting mechanism is a horizontal plane, clamping device includes
Pressing plate, rotary shaft, driving means, supporting plate, push pedal, the section bar after lifting above supporting plate, section bar is being pushed away in front of push pedal
When entering sleeve, clip position adjustment mechanism is moved forward, and section bar is pushed sleeve by push pedal;When section bar is pulled out into sleeve, pressure
Plate, around rotary shaft upset, section bar end is fixed between supporting plate and pressing plate under driving means driving, clip position adjustment machine
Structure is moved rearwards by.
Preferably, the cutting mechanism is using adaptive heated-wire cutting-machine structure or cutting knife.May be provided at the lower section of sleeve, when mantle it is complete
Into and when section bar is hauled out into sleeve, cutting mechanism rises, and the heated filament in adaptive heated-wire cutting-machine structure directly fuses thin film or cutting knife at a high speed
Traversing cut-out thin film, cuts and finishes cutting mechanism decline.
This utility model compared with prior art, has the advantage that and beneficial effect:
1st, labor intensity is reduced, improves stability:
Traditional section bar mantle using artificial operation, including manually wearing cylinder in thin film, traction 2-6 rice long thin film, people
Three steps of work severing, waste time and energy, and workman's labor intensity of running back and forth is high, and the film length of severing is uneven.
This utility model can be except changing the adjustment in short-term for changing sleeve and thin film during specification, and it is complete that traction wears thin film
Completed by machine Automatic-clamping thin film rapid translation entirely, reduce labor intensity.And it is setting to wear the film length of film every time
Alright, therefore the film length that cuts is consistent.
2nd, production efficiency is improve, site space and investment is saved:
Traditional workman's mantle generally requires two one group of people, stands respectively on section bar both sides, set membrane efficiency 400-600 roots/
Hour (in short-term efficiency is higher for profile length), therefore general factory needs multigroup workman to be distributed in multiple independent stations simultaneously
Work.
And this utility model set membrane efficiency is up to 2000-3500 roots/hour (related to sleeve quantity, profile length), because
This efficiency is original 5-6 times.Spatially, the occupy-place of this utility model equipment is in the space of 2 original stations, you can complete original
The work come needed for 6 stations.Even if being configured without in feeding unit front-end configuration automatic charging machine, 2 workmans are also only needed to come
Feeding.
Description of the drawings
Fig. 1 is the overlooking the structure diagram of the present embodiment device.
Fig. 2 is the side structure schematic diagram of the present embodiment device.
Fig. 3 is the dimensional structure diagram of the present embodiment device.
Fig. 4 is the present embodiment using mantle principle schematic during a kind of clamping push-pull mechanism.
Fig. 5 is the present embodiment using mantle principle schematic during another kind of clamping push-pull mechanism.
Fig. 6 (a)-(c) is one of which tube-in-tube structure schematic diagram, and wherein Fig. 6 (a) is front view, and Fig. 6 (b) is side view,
Fig. 6 (c) is tube-in-tube structure figure.
Fig. 7 (a)-(c) is another kind of tube-in-tube structure schematic diagram, and wherein Fig. 7 (a) is front view, and Fig. 7 (b) is side view, is schemed
7 (c) is tube-in-tube structure figure.
Fig. 8 (a)-(b) is one of which lifting mechanism (lifting draw-in groove is inverted trapezoidal structure) schematic diagram, and wherein Fig. 8 (a) is
Front view, Fig. 8 (b) is side view.
Fig. 9 (a)-(b) is another kind of lifting mechanism (lifting draw-in groove is v-shaped structure) schematic diagram, and wherein Fig. 9 (a) is main view
Figure, Fig. 9 (b) is side view.
Figure 10 is the present embodiment clamping device using clamping push-pull mechanism structure chart during clamping finger.
In Fig. 1-10,0-section bar, 1-profiles feeding conveying unit, 2-automatic coating unit, 3-thin film, 11-right side
Feeding pipeline, 12-upper left material pipeline, 110-delivery wheel, 111-carrier chain, 112-draw-in groove, the transmission of 113-power
It is fixed under registration roller, 214-toggle on roller, 114-baffle plate, 21-sleeve mechanism, 211-sleeve, 212-toggle, 213-toggle
Position roller, 215-film breakage testing agency, 216-SDeflector, 22-cutting mechanism, 23-lifting mechanism, 231-elevating mechanism,
2320-inverted trapezoidal structure lifting draw-in groove, 2321-v-shaped structure lifting draw-in groove, the 2326-the first positioning cylinder, 2327-the second
Positioning cylinder, 2329-registration roller, 24-folder film translation mechanism, 240-translating bracket, 241-translating rails, 242-folder film
Finger, 2420-upper activity finger, 2421-lower fixed finger, 243-lifting structure, 244-servomotor, 25-clamping are pushed away
Drawing mechanism, 2511-X-direction adjustment mechanism, 2512-Y-direction adjustment mechanism, 2513-Z-direction adjustment mechanism, 2514-rotation
Direction adjusting mechanism, 252-clamping device, 2521-pressing plate, 2522-rotary shaft, 2523-supporting plate, 2524-push pedal.
Specific embodiment
This utility model is described in further detail with reference to embodiment and accompanying drawing, but enforcement of the present utility model
Mode not limited to this.
Referring to Fig. 1,2,3, the present embodiment section bar automatic coating equipment, including profiles feeding conveying unit 1 and automatically set
Film unit 2.The sleeve mechanism 21 and cutting mechanism 22 of automatic coating unit 2 including front end, the folder film translation mechanism 24 of upper end, after
The lifting mechanism 23 for clamping push-pull mechanism 25 and bottom at end.The sleeve mechanism 21 and clamping push-pull mechanism 25 are arranged on section bar
The both sides of upper and lower material conveyer group 1, cutting mechanism 22 is arranged near sleeve mechanism 21, and folder film translation mechanism 24 is arranged on section bar
The top of upper and lower material conveyer group 1, lifting mechanism 23 is arranged on the lower section that profiles feeding conveys unit 1.Below to each machine
The concrete structure of structure is described in detail.
In the present embodiment, profiles feeding conveying unit 1 be used for by section bar 0 be transported to the front end of sleeve mechanism 21 in order with
And the section bar after the completion of mantle is sent from into equipment, including the feeding pipeline of the left and right of prostration two (11,12), conveying mechanism includes
Delivery wheel 110, carrier chain 111, are uniformly arranged draw-in groove 112 on carrier chain 111, and delivery wheel 110 is driven by power delivery roll 113
It is dynamic.Draw-in groove 112 is used to be oriented to and pre-fix, and can be inverted trapezoidal, V-type etc..In addition, being also provided with for right in conveying unit side
The baffle plate 114 of neat section bar one side end face.The feeding end of unit 1 is conveyed in profiles feeding, artificial loading can be adopted, it is also possible to
Material frame is stored up using the Z-shaped of space multistory, many section bars, automatic blanking is manually disposably put into.Can also be according to user's feelings
Condition, direct feeding, realizes full automation feeding in the section bar go-cart come from front-end process.
If lifting mechanism 23 is used to for dry shaped material at most consistent with sleeve quantity to convey unit 1 from profiles feeding simultaneously
Lifting on middle conveying mechanism is got up, and is distributed on profile length direction, before and after can having but being not limited to or it is front in after two groups or
Three groups.Lifting mechanism 23 includes lifting draw-in groove, elevating mechanism 231.Lifting pocket numbers are consistent with sleeve quantity, it is ensured that during lifting
Section bar position is constant.Elevating mechanism is used for the height for treating mantle section bar that adjustment is placed in lifting draw-in groove.When section bar is by section bar
When up and down material conveyer group 1 is transported to mantle area, lifting mechanism 23 rises and section bar is raised to into desired height ensures that section bar can
Smoothly it is inserted in the sleeve the inside of dimension.Different according to the shape of lifting draw-in groove, its structure can slightly not in practical application
Together.
Fig. 8 gives a kind of embodiment of lifting mechanism when lifting draw-in groove is inverted trapezoidal structure, in this embodiment,
A registration roller 2329 is respectively provided with each both sides of lifting draw-in groove 2320, the registration roller 2329 of the left and right sides is respectively by the first positioning
The positioning cylinder 2327 of cylinder 2326 and second drives so that the registration roller 2329 of both sides toward middle polymerization or can be carried on the back simultaneously
From such that it is able to adjust the horizontal level for treating mantle section bar being placed in lifting draw-in groove so that section bar alignment sleeve.This knot
Structure can coordinate the clamping push-pull mechanism 25 of Fig. 4 to use, behind can be specifically described.
Fig. 9 gives a kind of embodiment of lifting mechanism when lifting draw-in groove is v-shaped structure, in this embodiment, one
Several lifting draw-in grooves 2321 are fixedly installed on group lifting draw-in groove, spacing is all fixed between draw-in groove.This structure can match somebody with somebody
Close Fig. 5 clamping push-pull mechanism 25 use, behind can be specifically described.
In the present embodiment, clamp push-pull mechanism include two act on, one be for clamping lifting after section bar end water
Put down toward sleeve mechanism 21 and push so that section bar head is put in the sleeve in sleeve mechanism 21.Another is clamped after mantle
Section bar, pulls it sleeve.Including clamping device 252 and clip position adjustment mechanism, clamping push-pull mechanism 25 is used to adjust folder
Hold mechanism X, Y, Z-direction position.Different according to the lifting draw-in groove bottom shape of lifting mechanism, two kinds described herein are realized knot
Structure.
Referring to Fig. 4, this is realized in structure, and the lifting draw-in groove bottom of lifting mechanism 23 is an inverted trapezoidal structure.Now adopt
Clamping device 252 include pressing plate 2521, rotary shaft 2522, driving means, supporting plate 2523, push pedal 2524, when section bar enter cover
During film area, section bar is lifted to predetermined altitude by lifting mechanism, and then clip position adjustment mechanism moves forward certain distance, i.e. edge
The X-direction adjustment mechanism (bar, slide rail, screw mandrel etc.) in figure shown in 2511 is mobile so that the section bar after lifting is before push pedal
Side, above supporting plate.Then clip position adjustment mechanism is continued to move along, and push pedal can push section bar in sleeve.Wait to press from both sides
Film translation mechanism 24 is pulled to the thin film 3 being placed on outside sleeve behind section bar end, and pressing plate 2521 is under driving means effect around rotation
Rotating shaft 2522 overturns, and driving means here can adopt but be not limited to motor, cylinder etc..Then section bar end is fixed on into support
Between plate 2523 and pressing plate 2521, clip position adjustment mechanism is moved rearwards by, so as to section bar is pulled out into sleeve.This structure is only needed
One elongated pressing plate can be achieved with the clamping of multiple section bars, and efficiency is higher, easy to process.
Referring to Fig. 5,10, this is realized in structure, and the lifting draw-in groove bottom of lifting mechanism 23 is a v-shaped structure.Now adopt
Clamping device be several independent separate clamping fingers, each clamps finger correspondence and clamps a root type material.Clip position is adjusted
Whole mechanism includes that X-direction adjustment mechanism 2511 and its driving means, Y-direction adjustment mechanism 2512 and its driving means, Z-direction are adjusted
Whole mechanism 2513 and its driving means, and direction of rotation adjustment mechanism 2514 and its driving means.Adjusted by clip position
Mechanism, it is possible to achieve clamp finger optional position, the clamping of angle.Above-mentioned all directions driving means can adopt but be not limited to electricity
Machine, handwheel, slide unit etc..When section bar enters mantle area, section bar is lifted to predetermined height by the lifting mechanism shown in Fig. 9 (a), (b)
Degree, section bar is each fallen within V-shaped groove.Then clip position adjustment mechanism adjustment clamps position, the angle of finger so that clamp finger
Section bar can be clamped.Then clip position adjustment mechanism is moved forward, so that it may section bar is pushed in sleeve.Film translation mechanism to be pressed from both sides
24 are pulled to the thin film 3 being placed on outside sleeve behind section bar end, clamp finger continue clip position adjustment mechanism drive under to
After move, so as to section bar is pulled out into sleeve.This structure can be while avoiding section bar from rocking, it is to avoid because section bar end it is direct
Push the tilting for causing.
In the present embodiment, folder film translation mechanism 24 is used to clamp the thin film 3 being placed on outside sleeve and along profile length
Direction moves to section bar end and completes mantle, including translating rails 241, translating bracket 240, folder film finger 242, folder film finger position
Put adjustment mechanism, set membrane module integral position translation mechanism and corresponding servomotor and its driver.Translating rails 241 can
For but be not limited to rack-and-pinion, Timing Belt, circle or square slide block guide rail etc., translating bracket 240 can under Motor drive,
Quickly walk back and forth on translating rails 241.Folder film finger 242 is arranged on the lower section of translating bracket 240, quantity and sleeve quantity one
Cause, the thin film 3 of the mantle for gripping sleeve outside sleeve, clamp thin film 3 when the movement of film translation mechanism 24 is pressed from both sides and wear section bar.
Folder film finger 242 includes upper movable finger 2420 and lower fixed finger 2421, and the two realizes gripping action.Folder film finger position is adjusted
Whole mechanism can be but be not limited to handwheel, screw mandrel, slide block, and it act as adjusting and causes the height for pressing from both sides film finger just on sleeve
Edge, but the release material upper surface of folder film finger leaves gap again.The lifting structure 243 in figure can be adopted, the lifting structure is by watching
Take motor 244 to drive.Set membrane module integral position translation mechanism is to adjust all folder film fingers perpendicular to profile length direction
On position, both ensure that folder film finger just above the end face of sleeve can clamp thin film 3 and be open, pull successfully again
Surface of profile is not scratched.Folder film translation mechanism 24 can quickly be back to front equipment end after mantle is finished, and wait next group of section bar.
In the present embodiment, sleeve mechanism 21 includes sleeve assembly (including SDeflector 216, toggle 212 and sleeve 211) and folder
Upper and lower two groups of toggle registration rollers (213,214) of tight toggle.Quantity can be but be not limited to 1 to 10, you can while but not
It is confined to wear 1 to 10 root type materials.SDeflector can be but not limited to the various curved surfaces or flat of spherical or hemispherical or cone
Face so that thin film 3 is open and is oriented to, while guaranteeing when thin film 3 is stretched so that sleeve assembly is not moved toward equipment rear end.Set
Handle 212 can be but not limited to circular, square or polygonal prism structure, primarily serve the purpose of be stuck in sleeve assembly,
On lower registration roller, its size is more slightly smaller than the bayonet socket size of upper and lower registration roller to allow thin film 3 to pass through so as to reserve gap.Sleeve 211 can
To be but not limited to the tubular structures such as circle, ellipse, endless track, upper front end is jagged, primarily serves the purpose of and allows thin film 3 to support
It is split into sleeve-shaped and wraps section bar, while also ensures that sleeve assembly will not be toward front equipment end movement.Upper lower steering roll is used for
Overall fixes sleeve structure, and may move up and down, so as to change the position of sleeve, so that aluminum profile cross section can be complete
Covered by sleeve section entirely, it is ensured that aluminium section bar can smoothly enter sleeve.The spigot surface of upper lower steering roll and the set of tube-in-tube structure
Handle is related, and such as toggle is square, then the spigot surface for going up lower steering roll is square conical camber parallel with it, if toggle appearance
The spigot surface for then going up lower steering roll for curved surface (including circle, ellipse etc.) is the slightly larger corresponding song of the size parallel to curved surface
Face.Upper lower steering roll can be vertically moved up and down, convenient that position is reserved when manually thin film 3 is inserted in first.Sleeve mechanism 21 has
Body action is stretched into for the thin film 3 of mantle from equipment rear end, softened through SDeflector, is entangled and through toggle and sleeve, this
The shape of the thin film 3 of sample mantle can be flared into sleeve-shaped such that it is able to wear section bar.In addition, after sleeve assembly
End, is additionally provided with film breakage testing agency 215 on film transfer direction, once detection sends film breakage, with regard to external warning reminding and system
Do corresponding response.
Fitted together by removably between SDeflector 216, toggle 212 and the three of sleeve 211, it is so various
The sleeve of specification can easily be installed, dismantled in toggle, so as to meet the section bar of different cross section shape and size, saved and changed
The specification time.When the thin film of section bar specification and mantle is changed, on toggle registration roller can lifting automatically, conveniently draw and wear new set
The thin film of film.Below in conjunction with the accompanying drawings, the sleeve of two kinds of specifications is introduced, but is not limited to and this in practical application.
Referring to Fig. 6 (a)-(c), in the figure, for circular, the cross section of toggle is circle for the cross section of the sleeve for adopting,
The outer surface of registration roller is corresponding with toggle outer surface, is circular arc, sleeve, the dead in line of toggle.
Referring to Fig. 7 (a)-(c), in the figure, for endless track shape, toggle is prism knot for the cross section of the sleeve for adopting
Structure, sleeve incline certain angle be fixed on toggle, the outer surface of upper and lower two groups of registration rollers is corresponding with toggle outer surface, also for
Prism structure.
In the present embodiment, cutting mechanism 22 is arranged on the lower section of sleeve, for after section bar mantle is finished by thin film severing,
When mantle is completed and section bar is hauled out into sleeve, cutting mechanism 22 rises, and the heated filament in adaptive heated-wire cutting-machine structure directly fuses thin film
Or the traversing cut-out thin film of cutting knife high speed, cut and finish cutting mechanism 22 and decline.
Based on above-mentioned set film device, below to its set film method the step of be described in detail it is as follows:
(1) it is artificial corresponding section bar factory formula to be set in operator control panel and is selected according to the parameter information for treating mantle section bar
Current factory formula.
(2) according to formula auto-translating, adjustment clamps the distance between push-pull mechanism and sleeve mechanism to translation mechanism, with suitable
Answer profile length.
(3) when replacing specification is used first, the vertically and horizontally side of relevant sleeve, adjustment folder film finger or push pedal is changed
To position, adjust lifting mechanism 23 in lifting draw-in groove height and lifting draw-in groove between spacing, adjust clamp translation mechanism
The position of middle clamp system.
(4) change thin film or the thin film of the mantle of respective openings size is passed through into sleeve assembly when using first.
(5) put the profile on the draw-in groove of profiles feeding conveying unit.
(6) also it is barrel forward end if dry shaped material is delivered to mantle area by profiles feeding conveying unit, pipeline suspends shifting
It is dynamic.
(7) if the dry shaped material lifting in mantle area is adjusted the height position for treating mantle section bar in lifting draw-in groove by lifting unit
Put, and the horizontal level treated between mantle section bar in lifting draw-in groove, it is ensured that treat that mantle section bar is aligned with sleeve.
(8) forward push type material enters sleeve to rear end clamping push-pull mechanism.Can have here according to the difference of clamping device but
Two ways is not limited to, one kind is that push pedal is pushed, one kind is that folder film finger is pushed.
(9) press from both sides film translation mechanism and return to front end, be also sleeve top, folder film finger declines, and clamps and is set on sleeve outside
Mantle thin film.
(10) press from both sides film translation mechanism to translate to the back-end, the thin film of mantle is just set on section bar;Folder film translation mechanism is put down
During shifting, when near certain group lifting mechanism suitable distance, the lifting mechanism declines, and concedes thin film and presss from both sides the movement of film finger
Space, when certain group lifting mechanism suitable distance is left, lifting mechanism lifting supports the section bar of mantle.
(11) when folder film translation mechanism runs into formula the profile length of setting, folder film finger unclamps and continues to go backward
Walk a small distance so that folder film finger is completely separable with the thin film of section bar and mantle, then press from both sides film finger lifting, folder film is put down
Telephone-moving structure is returned toward front end.
(12) rear end clamps the clip position adjustment mechanism action in push-pull mechanism, is clamped by clamping device and has been covered
The section bar that film is finished is moved toward rear end so that section bar leaves sleeve.
(13) then cutting mechanism lifting, the thin film of severing mantle drops to origin.Now once wear and sleeve number
Amount identical section bar.
(14) lifting mechanism declines so that the section bar that mantle has been finished falls on the pipeline of conveying unit again, defeated
Line sending continues to move, and the section bar that mantle is finished is sent.
(15) if the thin film of midway mantle is using finishing, equipment can suspend, and need to again be inserted in the thin of new mantle
Film.
(16) section bar repeat step (5)-(14) of specification of the same race, different size section bar repeat step (1)-(14), complete
The mantle work of different size section bar.
Above-described embodiment is this utility model preferably embodiment, but embodiment of the present utility model is not by above-mentioned
The restriction of embodiment, it is other it is any without departing from the change made under spirit of the present utility model and principle, modify, replace
Generation, combination, simplification, should be equivalent substitute mode, be included within protection domain of the present utility model.
Claims (10)
1. a kind of section bar automatic coating equipment, it is characterised in that convey unit and automatic coating unit including profiles feeding, its
Middle automatic coating unit includes sleeve mechanism, cutting mechanism, folder film translation mechanism, clamping push-pull mechanism and lifting mechanism, described
Sleeve mechanism and clamping push-pull mechanism are arranged on the both sides that profiles feeding conveys unit, and it is attached that cutting mechanism is arranged on sleeve mechanism
Closely, press from both sides film translation mechanism and be arranged on the top that profiles feeding conveys unit, lifting mechanism is arranged on profiles feeding conveyer
The lower section of group;Profiles feeding conveying unit section bar is transported in order the front end of sleeve mechanism and by the type after the completion of mantle
Material is sent from equipment, and lifting mechanism gets up section bar from lifting on conveying mechanism in profiles feeding conveying unit, clamps push-and-pull machine
Structure is clamped the section bar terminal horizontal after lifting and is pushed toward sleeve mechanism so that section bar head is put in the sleeve in sleeve mechanism;
The thin film being placed on outside sleeve is clamped and moves to section bar end along profile length direction and completes mantle by folder film translation mechanism,
Cutting mechanism carries out cutting film action after section bar head leaves sleeve.
2. section bar automatic coating equipment according to claim 1, it is characterised in that the sleeve mechanism includes toggle, set
Cylinder and upper and lower two groups of registration rollers, sleeve is connected with toggle by removably, the outer surface of toggle and upper and lower two groups of registration rollers
Outer surface between leave the space passed through for thin film.
3. section bar automatic coating equipment according to claim 2, it is characterised in that be provided with guiding at least one end of toggle
Ball, the SDeflector is connected with toggle using removably;
The vertical direction position of upper registration roller is adjustable in upper and lower two groups of registration rollers;
Barrel forward end top is provided with breach.
4. section bar automatic coating equipment according to claim 3, it is characterised in that the cross section of the sleeve is circle,
The cross section of toggle is circle, and the outer surface of registration roller is corresponding with toggle outer surface, is circular arc, sleeve, the axis of toggle
Overlap.
5. section bar automatic coating equipment according to claim 3, it is characterised in that the cross section of the sleeve is annular race
Road shape, the toggle is prism structure, and sleeve inclines certain angle and is fixed on toggle, the outer surface of upper and lower two groups of registration rollers
It is corresponding with toggle outer surface, also it is prism structure.
6. section bar automatic coating equipment according to claim 1, it is characterised in that
The profiles feeding conveying unit includes conveying mechanism and its correspondence motor and driving, and on the conveyor face is mounted with
The draw-in groove for being oriented to and pre-fixing, side is provided with baffle plate;The profiles feeding conveys unit, and pipeline form is the two of prostration
Bar, material-uploading style has three kinds:Artificial loading, or using the Z-shaped storage material frame feeding of space multistory, or from front-end process mistake
Direct feeding in the section bar go-cart for coming.
7. section bar automatic coating equipment according to claim 1, it is characterised in that
The lifting mechanism includes some groups, is distributed on profile length direction, including lifting draw-in groove and elevating mechanism, elevator
Structure is used for the height and position for treating mantle section bar that adjustment is placed in lifting draw-in groove, lifting draw-in groove and profiles feeding conveying unit
In draw-in groove shape correspondence it is consistent;
The folder film translation mechanism includes translating rails, translating bracket, folder film finger, folder film finger position adjustment mechanism;It is described
Translating bracket moves back and forth under Motor drive on translating rails, and folder film finger mounted presss from both sides film finger below translating bracket
Position adjusted by film finger position adjustment mechanism is pressed from both sides;
The cutting mechanism is using adaptive heated-wire cutting-machine structure or cutting knife;
The clamping push-pull mechanism includes clamping device and clip position adjustment mechanism, and the clamping device is arranged on clip position
On adjustment mechanism, clip position adjustment mechanism be used for adjust clamping device X, Y, Z-direction position.
8. section bar automatic coating equipment according to claim 7, it is characterised in that the lifting draw-in groove bottom is a level
During face, a registration roller is respectively provided with each lifting draw-in groove both sides, registration roller is driven by positioning cylinder, registration roller is used for fixation and puts
Put the horizontal level for treating mantle section bar in lifting draw-in groove.
9. section bar automatic coating equipment according to claim 7, it is characterised in that the clamping device is only using several
Vertical separate clamping finger, is fixed respectively to each section bar end;Clip position adjustment mechanism includes X-direction adjustment mechanism
And its driving means, Y-direction adjustment mechanism and its driving means, Z-direction adjustment mechanism and its driving means, and direction of rotation
Adjustment mechanism and its driving means, the direction of rotation adjustment mechanism is used to adjust the rotation for clamping finger axle centered on X-direction
Gyration.
10. section bar automatic coating equipment according to claim 7, it is characterised in that when the lifting draw-in groove bottom of lifting mechanism
When portion is a horizontal plane, clamping device includes pressing plate, rotary shaft, driving means, supporting plate, push pedal, and the section bar after lifting is in push pedal
Front, above supporting plate, when section bar is pushed into sleeve, clip position adjustment mechanism is moved forward, and push pedal pushes section bar
Sleeve;When section bar is pulled out into sleeve, section bar end, around rotary shaft upset, is fixed on support by pressing plate under driving means driving
Between plate and pressing plate, clip position adjustment mechanism is moved rearwards by.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621120483.XU CN206141902U (en) | 2016-10-13 | 2016-10-13 | Automatic covering membrane equipment of section bar |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621120483.XU CN206141902U (en) | 2016-10-13 | 2016-10-13 | Automatic covering membrane equipment of section bar |
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Publication Number | Publication Date |
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CN206141902U true CN206141902U (en) | 2017-05-03 |
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ID=58619857
Family Applications (1)
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CN201621120483.XU Active CN206141902U (en) | 2016-10-13 | 2016-10-13 | Automatic covering membrane equipment of section bar |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106347737A (en) * | 2016-10-13 | 2017-01-25 | 广州市祺兴自动化科技有限公司 | Automatic film sheathing equipment for profile and film sheathing method thereof |
CN107776969A (en) * | 2017-10-24 | 2018-03-09 | 东莞市观瑞设备科技有限公司 | Club outer embrane bag equipment |
-
2016
- 2016-10-13 CN CN201621120483.XU patent/CN206141902U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106347737A (en) * | 2016-10-13 | 2017-01-25 | 广州市祺兴自动化科技有限公司 | Automatic film sheathing equipment for profile and film sheathing method thereof |
CN106347737B (en) * | 2016-10-13 | 2019-09-27 | 广州市祺兴自动化科技有限公司 | A kind of profile automatic coating equipment and its set film method |
CN107776969A (en) * | 2017-10-24 | 2018-03-09 | 东莞市观瑞设备科技有限公司 | Club outer embrane bag equipment |
CN107776969B (en) * | 2017-10-24 | 2020-11-10 | 东莞市观瑞设备科技有限公司 | Stick outer film bag covering equipment |
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