CN106347737B - A kind of profile automatic coating equipment and its set film method - Google Patents
A kind of profile automatic coating equipment and its set film method Download PDFInfo
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- CN106347737B CN106347737B CN201610894336.6A CN201610894336A CN106347737B CN 106347737 B CN106347737 B CN 106347737B CN 201610894336 A CN201610894336 A CN 201610894336A CN 106347737 B CN106347737 B CN 106347737B
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- profile
- sleeve
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- lifting
- mantle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/34—Packaging other rod-shaped articles, e.g. sausages, macaroni, spaghetti, drinking straws, welding electrodes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/06—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths
- B65B11/08—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a single straight path
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Abstract
The invention discloses a kind of profile automatic coating equipment and its set film method, equipment includes profiles feeding conveying unit and automatic coating unit, and automatic coating unit includes sleeve mechanism, cutting mechanism, folder film translation mechanism, clamps push-pull mechanism and lifting mechanism.Method includes: that profile is orderly transported to the front end of sleeve mechanism and the profile after the completion of mantle is sent from equipment by profiles feeding conveying unit, lifting mechanism is by profile from lifting is got up on conveying mechanism in profiles feeding conveying unit, it clamps push-pull mechanism and clamps the profile terminal horizontal after lifting toward sleeve mechanism push, so that profile head is put in the sleeve in sleeve mechanism；The film for being placed on outside sleeve is clamped and is moved to profile end along profile length direction by folder film translation mechanism completes mantle, and cutting mechanism carries out cutting film movement after sleeve is left on profile head.The invention can ensure that the neat and quality of mantle, improves set membrane efficiency, substantially reduces labor intensity.
Description
Technical field
The present invention relates to mantle equipment research field, in particular to a kind of profile is in surface treatment (oxidation, coloring, polishing
Deng) after in order to prevent surface scratch equivalent damage, carry out external profile automatic coating equipment and its mantle side for wearing thin film
Method.
Background technique
The production of the profiles such as stainless steel & aluminum section steel has to pass through oxidation, coloring, electrophoresis, cleaning, the process of surface treatment such as polishing
Operation is scratched in terminal client using preceding Surface of profile and its lines in order to prevent, is damaged, and profile manufacturer can be on surface
Thin film is worn after processing outside profile.
Currently, profile mantle is that worker manually completes mostly, specific steps are as follows: in profile end face carton or glue box head etc.
Pullover entangles, and then opens mantle film mouth, penetrates to be scraped by profile with film during preventing from wearing from pullover and wear, then draws
Film severing is then completed the mantle work an of profile in pullover side to other end face by film.Certainly, if table
Face insulation request is not high and profile section is small, has while the case where two profiles are inserted in a film yet, but such case
It is encountered in actual production less.Profile generally has 2 to 6 meters, it usually needs two people are distributed in profile ends, during tracting film
One people is drawn to film from the front end of profile the middle part of profile, another people, which goes to centre and takes over thin-film heads, to be drawn again to rear
End, first man returns to front end at this time, and pullover is separated with profile, with scissors severing film, in cycles.
Artificial mantle has the following disadvantages: large labor intensity, and production efficiency is low, and severing film mouth is irregular, covers film length
Disunity.Simultaneously because profile yield is big, length is 2 to 6 meters, and two people can only once wear a profile, needs to expend big
Amount manpower is run back and forth to be worn, and film usage amount is not available uniformly, is not easy to statistics etc..
Also the equipment that then useful thinfilms profile heats sealing in the market, but this equipment is received due to film to be heated
Contracting, heating can not quickly, and temperature is too high and can burn film, therefore inefficient, can not meet the production capacity and efficiency of profile.
To sum up, existing profile set membrane process still lacks a kind of method safe and efficient, quality is stable, cost performance is high and corresponding
Device.
Summary of the invention
The shortcomings that it is a primary object of the present invention to overcome the prior art and insufficient, provides a kind of profile automatic coating and sets
It is standby, have the advantages that reduce labor intensity, improves production efficiency, improve security performance, reduce thin-film material waste.
Another object of the present invention is to provide a kind of set film methods based on above-mentioned profile automatic coating equipment, have
The advantages of control is accurate, high degree of automation, high production efficiency.
The purpose of the present invention is realized by the following technical solution: a kind of profile automatic coating equipment, including above and below profile
Material conveyer group and automatic coating unit, wherein automatic coating unit include sleeve mechanism, cutting mechanism, folder film translation mechanism,
Push-pull mechanism and lifting mechanism are clamped, the two of profiles feeding conveying unit are arranged in the sleeve mechanism and clamping push-pull mechanism
Side, cutting mechanism are arranged near sleeve mechanism, and the top of profiles feeding conveying unit, lifting is arranged in folder film translation mechanism
The lower section of profiles feeding conveying unit is arranged in mechanism；Profiles feeding conveys unit and profile is orderly transported to sleeve mechanism
Front end and the profile after the completion of mantle is sent from equipment, lifting mechanism conveys profile from profiles feeding conveying unit
Lifting is got up in mechanism, is clamped push-pull mechanism and is clamped the profile terminal horizontal after lifting toward sleeve mechanism push, so that profile head
Portion is put in the sleeve in sleeve mechanism；Folder film translation mechanism clamps the film being placed on outside sleeve and along profile length side
Mantle is completed to profile end is moved to, cutting mechanism carries out cutting film movement after sleeve is left on profile head.
Preferably, the profiles feeding conveys unit, including conveying mechanism (conveyer belt or chain) and its corresponding motor and
Driving, face is mounted with that the card slot for being oriented to and pre-fixing, card slot can be inverted trapezoidal, V-type etc. on the conveyor.It additionally includes pair
The end-acted baffle in neat profile one side.So that profile feeding is neat and position pre-fixes.
Preferably, the profiles feeding conveys unit, and pipeline form is two lieed down, can be with artificial loading.But
Do not limit to and this, or the Z-shaped of space multistory stores up material frame, manually can disposably be put into many profiles, then from
It opens to liberate manpower.Can also be according to user situation, the direct feeding from the profile cart that front-end process comes is realized complete
Automate feeding.
Preferably, the sleeve mechanism includes toggle, sleeve and upper and lower two groups of registration rollers, and sleeve and toggle pass through detachable
Mode connects, and there are the gaps passed through for film between the outer surface of toggle and the outer surface of upper and lower two groups of registration rollers.Mantle
Film is passed through from gap, struts into sleeve-shaped completely after toggle, sleeve, is stretched out, is convenient for from the periphery of sleeve
The traction of film translation mechanism is pressed from both sides below and wears profile.
Further, ball, the ball and toggle is equipped at least one end of toggle to connect using removably
It connects.Ball is moved forward for strutting film in advance, while convenient for film by traction.Ball in the sleeve mechanism,
Sleeve is all made of removably with toggle and connects, and is convenient for changing various sizes of sleeve to adapt to the mantle of different size
Film dimensions do not need the corresponding toggle of each sleeve, reduce costs.
Further, the vertical direction position of upper registration roller is adjustable in upper and lower two groups of registration rollers.When replacement profile specification
When being finished with the film or film of mantle, upper registration roller can be lifted automatically, conveniently draw the film for wearing new mantle.
As a preference, the cross section of the sleeve is circle, the cross section of toggle is circle, the outer surface of registration roller
It is corresponding with toggle outer surface, it is arc-shaped, the axis coincidence of sleeve, toggle.Using this structure, easy to process, installation.
As a preference, the cross section of the sleeve is endless track shape, the toggle is prism structure, and sleeve inclines
Oblique certain angle is fixed on toggle, and it is also prism structure that the outer surface of upper and lower two groups of registration rollers is corresponding with toggle outer surface.
Using this structure, it is adapted to the profile mantle of more kinds of different specification sizes, adaptability is wider.
Further, barrel forward end top is equipped with notch.The folder film finger being more convenient for above, which enters to clamp, to be softened into
The film of sleeve-shaped.
Preferably, the lifting mechanism includes several groups, is distributed on profile length direction, including lifting card slot and lifting
Mechanism, elevating mechanism are used to adjust the height and position to mantle profile being placed in lifting card slot, are lifted on card slot and profile
Card slot shape in lower material conveyer group is corresponding consistent.
Further, when the lifting card slot bottom is a horizontal plane, one is respectively set in each lifting card slot two sides
Registration roller, registration roller are driven by positioning cylinder, level to mantle profile of the registration roller for fixed placement in lifting card slot
Position.
Preferably, the folder film translation mechanism includes translating rails, translating bracket, folder film finger, folder film finger position tune
Complete machine structure, the translating bracket move back and forth on translating rails under motor driven, press from both sides film finger mounted under translating bracket
The position of side, folder film finger is adjusted by folder film finger position adjustment mechanism.By pressing from both sides film finger position adjustment mechanism, so that folder
The height of film finger presss from both sides the release material upper surface of film finger again there are gap just in sleeve top edge, ensure that folder film pulls
Success does not scratch Surface of profile again.
Preferably, the clamping push-pull mechanism includes clamping device and clip position adjustment mechanism, and the clamping device is set
It sets on clip position adjustment mechanism, clip position adjustment mechanism is for adjusting clamping device in X, Y, the position of Z-direction.Its
In, for clip position adjustment mechanism in the movement of X-direction (aluminum profile length direction), the profile that can be used for adapting to different size is long
Degree, while can also profile be made to enter and leave sleeve, realize the push-and-pull of aluminum profile.
As a preferred embodiment, the clamping device is using several independent separated clamping fingers, respectively to each
Profile end is fixed；Clip position adjustment mechanism includes X-direction adjustment mechanism and its driving device, Y-direction adjustment mechanism
And its driving device, Z-direction adjustment mechanism and its driving device and direction of rotation adjustment mechanism and its driving device, it is described
Direction of rotation adjustment mechanism clamps finger using X-direction as the rotation angle of center axis for adjusting.With this configuration, it may be implemented
Clamp the clamping of finger any position, angle.
As another preferred embodiment, when the lifting card slot bottom of lifting mechanism is a horizontal plane, clamping device includes
Pressing plate, rotary shaft, driving device, supporting plate, push plate, the profile after lifting is in front of push plate, above supporting plate, pushes away by profile
When entering sleeve, clip position adjustment mechanism is moved forward, and profile is pushed into sleeve by push plate；When profile is pulled out sleeve, pressure
Plate is overturn under driving device driving around rotary shaft, and profile end is fixed between supporting plate and pressing plate, and clip position adjusts machine
Structure moves backward.
Preferably, the cutting mechanism uses adaptive heated-wire cutting-machine structure or cutter.The lower section that may be provided at sleeve, when mantle is complete
When hauling out sleeve at and by profile, cutting mechanism rises, and the heated filament in adaptive heated-wire cutting-machine structure directly fuse film or cutter at a high speed
Traversing cutting film cuts and finishes cutting mechanism decline.
A kind of set film method based on above-mentioned profile automatic coating equipment, comprising the following steps:
Profile is orderly transported to the front end of sleeve mechanism by profiles feeding conveying unit, and lifting mechanism is by profile from profile
Lifting is got up on conveying mechanism in upper and lower material conveyer group, is clamped push-pull mechanism and is clamped the profile terminal horizontal after lifting toward sleeve
Mechanism push, so that profile head is put in the sleeve in sleeve mechanism；Folder film translation mechanism will be placed on the film outside sleeve
It clamps and is moved to profile end along profile length direction, clamping push-pull mechanism is clamped profile end and moved backward so that profile
Head is dragged out sleeve certain distance；Cutting mechanism carries out cutting film movement after sleeve is left on profile head, then lifting mechanism
Decline, the profile after mantle is fallen into again in the card slot of profiles feeding conveying unit, is sent equipment, is terminated a mantle mistake
Journey.
Specifically, set film method includes initialization step, comprising:
(1) corresponding factory formula is arranged according to the parameter information to mantle profile；
(2) it according to factory formula, is adjusted by translation mechanism and clamps the distance between push-pull mechanism and sleeve mechanism；
(3) replacement factory formula is for the first time in use, replacement relevant sleeve, the position of adjustment folder film finger vertical and horizontal direction
It sets, adjusts the spacing for being lifted card slot height in lifting mechanism and being lifted between card slot, adjust and clamp clamping machine in translation mechanism
The position of structure；
(4) film of the mantle of corresponding opening size is passed through into toggle and sleeve when replacing film or using for the first time.
Specifically, the film for being placed on outside sleeve is clamped and is moved to type along profile length direction by folder film translation mechanism
During material end, when close to certain group lifting mechanism suitable distance, lifting mechanism decline, concedes film and folder film finger moves
Dynamic space, when leaving certain group lifting mechanism suitable distance, lifting mechanism lifting supports the profile of mantle.Guarantee work
Continuity, while preventing profile because of gravity sag.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1, labor intensity is reduced, stability is improved:
Traditional profile mantle uses manual operation, including manually wearing cylinder in film, traction 2-6 meters of long films, people
Three steps of work severing, time-consuming and laborious, worker runs labor intensity height back and forth, and the film length of severing is uneven.
The present invention can in addition to replacement specification when replacement sleeve and film adjustment in short-term, traction wear film completely by
Machine Automatic-clamping film rapid translation is completed, and labor intensity is reduced.And the film length for wearing film every time is set,
Therefore the film length cut is consistent.
2, production efficiency is improved, site space and investment are saved:
Traditional worker's mantle generally requires one group of two people, is stood respectively on profile both sides, cover membrane efficiency 400-600 root/
Hour (efficiency is higher in short-term for profile length), therefore general factory needs multiple groups worker to be distributed in multiple independent stations simultaneously
Work.
And the present invention covers membrane efficiency up to 2000-3500 root/hour (related to sleeve quantity, profile length), therefore imitates
Rate is original 5-6 times.Spatially, original 6 works can be completed in the space of 2 original stations in present device occupy-place
Work needed for position.Even if not configuring in feeding unit front-end configuration automatic charging machine, 2 workers is also only needed to carry out feeding.
Detailed description of the invention
Fig. 1 is the overlooking structure diagram of the present embodiment device.
Fig. 2 is the side structure schematic diagram of the present embodiment device.
Fig. 3 is the schematic perspective view of the present embodiment device.
Fig. 4 is the present embodiment using mantle schematic illustration when a kind of clamping push-pull mechanism.
Fig. 5 is the present embodiment using mantle schematic illustration when another clamping push-pull mechanism.
Fig. 6 (a)-(c) is one of tube-in-tube structure schematic diagram, and wherein Fig. 6 (a) is main view, and Fig. 6 (b) is side view,
Fig. 6 (c) is tube-in-tube structure figure.
Fig. 7 (a)-(c) is another tube-in-tube structure schematic diagram, and wherein Fig. 7 (a) is main view, and Fig. 7 (b) is side view, figure
7 (c) be tube-in-tube structure figure.
Fig. 8 (a)-(b) is one of lifting mechanism (lifting card slot is inverted trapezoidal structure) schematic diagram, and wherein Fig. 8 (a) is
Main view, Fig. 8 (b) are side view.
Fig. 9 (a)-(b) is another lifting mechanism (lifting card slot is v-shaped structure) schematic diagram, and wherein Fig. 9 (a) is main view
Figure, Fig. 9 (b) are side view.
Figure 10 is clamping push-pull mechanism structure chart when the present embodiment clamping device uses clamping finger.
In Fig. 1-10,0-profile, 1-profiles feeding conveying unit, 2-automatic coating units, 3-films, the 11-right sides
Pipeline, 110-delivery wheels, 111-carrier chains, 112-card slots, 113-power transmissions are expected in feeding pipeline, 12-upper lefts
It is roller, 114-baffles, 21-sleeve mechanisms, 211-sleeves, 212-toggles, fixed under registration roller, 214-toggles on 213-toggles
Position roller, 215-film breakage testing agencies, 216-ball, 22-cutting mechanisms, 23-lifting mechanisms, 231-elevating mechanisms,
2320-inverted trapezoidal structures are lifted card slot, 2321-v-shaped structures are lifted card slot, the 2326-the first positioning cylinder, 2327-the second
Positioning cylinder, 2329-registration rollers, 24-folder film translation mechanisms, 240-translating brackets, 241-translating rails, 242-folder films
Finger, 2420-upper movable fingers, 2421-lower fixed fingers, 243-lifting structures, 244-servo motors, 25-, which clamp, to push away
Drawing mechanism, 2511-X-direction adjustment mechanisms, 2512-Y-direction adjustment mechanisms, 2513-Z-direction adjustment mechanisms, 2514-rotations
Direction adjusting mechanism, 252-clamping devices, 2521-pressing plates, 2522-rotary shafts, 2523-supporting plates, 2524-push plates.
Specific embodiment
Present invention will now be described in further detail with reference to the embodiments and the accompanying drawings, but embodiments of the present invention are unlimited
In this.
Referring to Fig. 1,2,3, the present embodiment profile automatic coating equipment, including profiles feeding conveying unit 1 and automatic set
Film unit 2.Sleeve mechanism 21 and cutting mechanism 22 of the automatic coating unit 2 including front end, the folder film translation mechanism 24 of upper end, after
The lifting mechanism 23 of the clamping push-pull mechanism 25 and lower part at end.The sleeve mechanism 21 and clamping push-pull mechanism 25 are arranged in profile
The two sides of upper and lower material conveyer group 1, cutting mechanism 22 are arranged near sleeve mechanism 21, and folder film translation mechanism 24 is arranged in profile
The lower section of profiles feeding conveying unit 1 is arranged in the top of upper and lower material conveyer group 1, lifting mechanism 23.Below to each machine
The specific structure of structure is described in detail.
In the present embodiment, profiles feeding conveying unit 1 be used for by profile 0 be orderly transported to the front end of sleeve mechanism 21 with
And the profile after the completion of mantle is sent from equipment, the feeding pipeline of left and right two (11,12) including prostrate, conveying mechanism includes
Delivery wheel 110, carrier chain 111, are uniformly arranged card slot 112 on carrier chain 111, and delivery wheel 110 is driven by power transmission roller 113
It is dynamic.Card slot 112 can be inverted trapezoidal, V-type etc. for being oriented to and pre-fixing.In addition, conveying unit side be also provided with for pair
The baffle 114 of neat profile one side end face.At the feeding end of profiles feeding conveying unit 1, artificial loading can be used, it can also be with
Material frame is stored up using the Z-shaped of space multistory, is manually disposably put into many profiles, automatic blanking.It can also be according to user's feelings
Condition, the direct feeding from the profile cart that front-end process comes are realized and are fully automated feeding.
If lifting mechanism 23 will be for that at most will convey unit 1 from profiles feeding simultaneously with the consistent dry shaped material of sleeve quantity
On middle conveying mechanism lifting get up, be distributed on profile length direction, can have but be not limited to front and back or it is preceding in after two groups or
Three groups.Lifting mechanism 23 includes lifting card slot, elevating mechanism 231.It is consistent with sleeve quantity to be lifted pocket numbers, it is ensured that when lifting
Profile position is constant.Elevating mechanism is used to adjust the height to mantle profile being placed in lifting card slot.When profile is by profile
When upper and lower 1 transport of material conveyer group to mantle area, profile is raised to desired height and guarantees that profile can by the rising of lifting mechanism 23
It is smoothly inserted in inside the sleeve of dimension.Shape according to lifting card slot is different, its structure can slightly not in practical application
Together.
Fig. 8 gives a kind of embodiment for being lifted lifting mechanism when card slot is inverted trapezoidal structure, in this embodiment,
A registration roller 2329 is respectively set in each 2320 two sides of lifting card slot, the registration roller 2329 of the left and right sides is respectively by the first positioning
Cylinder 2326 and the driving of the second positioning cylinder 2327 allow the registration roller 2329 of two sides simultaneously toward centre polymerization or back
From so as to adjust the horizontal position to mantle profile being placed in lifting card slot, so that profile alignment sleeve.This knot
Structure can cooperate the clamping push-pull mechanism 25 of Fig. 4 to use, behind will do it and illustrate.
Fig. 9 gives a kind of embodiment for being lifted lifting mechanism when card slot is v-shaped structure, in this embodiment, one
Several lifting card slots 2321 are fixedly installed on group lifting card slot, spacing is fixed between card slot.This structure can match
The clamping push-pull mechanism 25 for closing Fig. 5 uses, behind will do it and illustrate.
In the present embodiment, clamping push-pull mechanism includes two effects, and one is for clamping the profile end water after being lifted
It puts down toward sleeve mechanism 21 and pushes, so that profile head is put in the sleeve in sleeve mechanism 21.The other is after clamping mantle
Profile pulls it sleeve.Including clamping device 252 and clip position adjustment mechanism, push-pull mechanism 25 is clamped for adjusting folder
Mechanism is held in X, Y, the position of Z-direction.It is different according to the lifting card slot bottom shape of lifting mechanism, two kinds of realizations knot described herein
Structure.
Referring to fig. 4, in the realization structure, the lifting card slot bottom of lifting mechanism 23 is an inverted trapezoidal structure.It uses at this time
Clamping device 252 include pressing plate 2521, rotary shaft 2522, driving device, supporting plate 2523, push plate 2524, when profile enters set
When film area, profile is lifted to predetermined altitude by lifting mechanism, and then clip position adjustment mechanism moves forward certain distance, i.e. edge
2511 in figure shown in X-direction adjustment mechanism (bar, sliding rail, screw rod etc.) it is mobile so that the profile after lifting is before push plate
Side, above supporting plate.Then clip position adjustment mechanism continues to move along, and profile can be pushed into sleeve by push plate.Wait press from both sides
After the film 3 being placed on outside sleeve is pulled to profile end by film translation mechanism 24, pressing plate 2521 is under driving device effect around rotation
Shaft 2522 is overturn, and driving device here can use but be not limited to motor, cylinder etc..Then profile end is fixed on support
Between plate 2523 and pressing plate 2521, clip position adjustment mechanism is moved backward, so that profile is pulled out sleeve.This structure only needs
One elongated pressing plate can be achieved with the clamping of multiple profiles, and efficiency is higher, easy to process.
Referring to Fig. 5,10, in the realization structure, the lifting card slot bottom of lifting mechanism 23 is a v-shaped structure.It uses at this time
Clamping device be several independently separated clamping fingers, each clampings finger piece profile of corresponding clamping.Clip position tune
Complete machine structure includes X-direction adjustment mechanism 2511 and its driving device, Y-direction adjustment mechanism 2512 and its driving device, Z-direction tune
Complete machine structure 2513 and its driving device and direction of rotation adjustment mechanism 2514 and its driving device.It is adjusted by clip position
The clamping for clamping finger any position, angle may be implemented in mechanism.Above-mentioned all directions driving device can use but be not limited to electricity
Machine, handwheel, slide unit etc..When profile enters mantle area, profile is lifted to predetermined height by lifting mechanism shown in Fig. 9 (a), (b)
Degree, profile are each fallen in V-shaped groove.Then clip position adjustment mechanism adjustment clamps the position of finger, angle, so that clamping finger
Profile can be clamped.Then clip position adjustment mechanism moves forward, so that it may which profile is pushed into sleeve.Film translation mechanism to be pressed from both sides
After the film 3 being placed on outside sleeve is pulled to profile end by 24, clamp finger continue clip position adjustment mechanism drive under to
After move, so that profile is pulled out sleeve.This structure can avoid while avoiding profile from shaking because profile end is direct
It is tilted caused by pushing.
In the present embodiment, folder film translation mechanism 24 is for clamping and the film 3 being placed on outside sleeve along profile length
Direction is moved to profile end and completes mantle, including translating rails 241, translating bracket 240, folder film finger 242, folder film finger position
Set adjustment mechanism, set membrane module integral position translation mechanism and corresponding servo motor and its driver.Translating rails 241 can
For but be not limited to rack-and-pinion, synchronous belt, circle or square slide block guide rail etc., translating bracket 240 can under motor driven,
It quickly walks back and forth on translating rails 241.Folder film finger 242 is mounted on 240 lower section of translating bracket, quantity and sleeve quantity one
It causes, for the film 3 of mantle of the gripping sleeve outside sleeve, clamps film 3 when pressing from both sides the movement of film translation mechanism 24 and wear profile.
Pressing from both sides film finger 242 includes upper movable finger 2420 and lower fixed finger 2421, and the two realizes clamping movement.Press from both sides film finger position tune
Complete machine structure can be but be not limited to handwheel, screw rod, sliding block, it acts as adjustment so that the height of folder film finger is just on sleeve
Edge, but there are gaps again for the folder release material upper surface of film finger.The lifting structure 243 in figure can be used, the lifting structure is by watching
Take the driving of motor 244.Set membrane module integral position translation mechanism is to adjust all folder film fingers perpendicular to profile length direction
On position, the two ensure that folder film finger can just above the end face of sleeve, clamp film 3 opening, pull successfully again
Do not scratch Surface of profile.Folder film translation mechanism 24 can quickly be back to front equipment end after mantle, wait next group of profile.
In the present embodiment, sleeve mechanism 21 includes sleeve assembly (including ball 216, toggle 212 and sleeve 211) and presss from both sides
Upper and lower two groups of toggle registration rollers (213,214) of fixed handle.Quantity can be but be not limited to 1 to 10, can simultaneously but not
It is confined to wear 1 to 10 profiles.Ball can be but not limited to the various curved surfaces or flat of spherical or hemispherical or cone
Face so that film 3 is open and is oriented to, while ensuring to make sleeve assembly not mobile toward equipment rear end when film 3 is stretched.Set
Handle 212 can be but not limited to round, rectangular or polygon prism structure, main function be stuck in sleeve assembly,
On lower registration roller, size is more slightly smaller than the bayonet size of upper and lower registration roller to allow film 3 to pass through to reserve gap.Sleeve 211 can
To be but not limited to the tubular structures such as circle, ellipse, endless track, upper front end is jagged, and main function is that film 3 is allowed to support
It is split into sleeve-shaped and wraps profile, while also ensuring that sleeve assembly will not be mobile toward front equipment end.Upper lower steering roll is used for
Whole fixes sleeve structure, and move up and down, to change the position of sleeve, so that aluminum profile cross section can be complete
It is covered entirely by sleeve section, it is ensured that aluminum profile can smoothly enter into sleeve.The guide surface of upper lower steering roll and the set of tube-in-tube structure
Handle is related, as toggle be it is rectangular, then the guide surface of upper lower steering roll is rectangular conical camber parallel with it, if toggle appearance
For curved surface (including circle, ellipse etc.), then above the guide surface of lower steering roll is the corresponding song slightly larger to the parallel size of curved surface
Face.Upper lower steering roll can vertically move up and down, convenient that position is reserved when being manually inserted in film 3 for the first time.Sleeve mechanism 21 has
Body movement is that the film 3 of mantle is protruded into from equipment rear end, is softened by ball, entangles and pass through toggle and sleeve, this
The shape of the film 3 of sample mantle can be flared into sleeve-shaped, so as to wear profile.In addition, after sleeve assembly
It holds, is additionally provided with film breakage testing agency 215 on film transfer direction, once detection sends film breakage, with regard to external warning reminding and system
Do corresponding response.
It is fitted together by removably between 211 three of ball 216, toggle 212 and sleeve, it is a variety of in this way
The sleeve of specification is installed, is dismantled in toggle in which can be convenient, to meet the profile of different cross section shape and size, saves replacement
The specification time.When replacing the film of profile specification and mantle, registration roller can be lifted automatically on toggle, conveniently drawn and worn new set
The film of film.With reference to the accompanying drawing, introduce the sleeve of two kinds of specifications, but in practical application not limitation and this.
Referring to Fig. 6 (a)-(c), in the figure, for circle, the cross section of toggle is circle for the cross section of the sleeve used,
The outer surface of registration roller is corresponding with toggle outer surface, is arc-shaped, the axis coincidence of sleeve, toggle.
Referring to Fig. 7 (a)-(c), in the figure, for endless track shape, toggle is prism knot for the cross section of the sleeve used
Structure, sleeve, which is tilted a certain angle, to be fixed on toggle, and the outer surface of upper and lower two groups of registration rollers is corresponding with toggle outer surface, also for
Prism structure.
In the present embodiment, the lower section of sleeve is arranged in cutting mechanism 22, for after profile mantle by film severing,
When mantle is completed and profile is hauled out sleeve, cutting mechanism 22 rises, and the heated filament in adaptive heated-wire cutting-machine structure directly fuses film
Or the traversing cutting film of cutter high speed, it cuts and finishes the decline of cutting mechanism 22.
Based on above-mentioned set film device, the step of its set film method, is described in detail below as follows:
(1) the artificial parameter information according to mantle profile is arranged corresponding profile factory formula in operator control panel and selects
Current factory formula.
(2) translation mechanism clamps the distance between push-pull mechanism and sleeve mechanism according to formula auto-translating, adjustment, with suitable
Answer profile length.
(3) replacement specification is for the first time in use, the vertically and horizontally side of replacement relevant sleeve, adjustment folder film finger or push plate
To position, adjust lifting mechanism 23 in be lifted card slot height and be lifted card slot between spacing, adjust clamp translation mechanism
The position of middle clamp system.
(4) film of the mantle of corresponding opening size is passed through into sleeve assembly when replacing film or using for the first time.
(5) it puts the profile on the card slot of profiles feeding conveying unit.
It (6) is also barrel forward end if profiles feeding, which conveys unit, is delivered to mantle area for dry shaped material, pipeline pause moves
It is dynamic.
(7) the height position to mantle profile if the dry shaped material in mantle area is lifted by lifting unit, in adjustment lifting card slot
Set, and lifting card slot in the horizontal position between mantle profile, it is ensured that be aligned to mantle profile with sleeve.
(8) push type material enters sleeve to rear end clamping push-pull mechanism forward.Can have here according to the difference of clamping device but
It is not limited to two ways, one is push plate push, and one is folder film finger push.
(9) folder film translation mechanism returns to front end, also for above sleeve, folder film finger decline is clamped and is set on outside sleeve
Mantle film.
(10) folder film translation mechanism translates to the back-end, and the film of mantle is just set on profile；It is flat to press from both sides film translation mechanism
During shifting, when close to certain group lifting mechanism suitable distance, lifting mechanism decline concedes film and presss from both sides the movement of film finger
Space, when leaving certain group lifting mechanism suitable distance, lifting mechanism lifting supports the profile of mantle.
(11) when folder film translation mechanism runs the profile length set into formula, folder film finger unclamps and continues to go backward
A small distance is walked, so that folder film finger and the film of profile and mantle are completely separable, then presss from both sides the lifting of film finger, folder film is flat
Telephone-moving structure is returned toward front end.
(12) rear end clamps the clip position adjustment mechanism movement in push-pull mechanism, is clamped and has been covered by clamping device
The profile that film finishes is mobile toward rear end, so that profile leaves sleeve.
(13) cutting mechanism is lifted, then the film of severing mantle drops to origin.It once wears at this time and sleeve number
Measure identical profile.
(14) lifting mechanism declines, so that the profile that mantle has finished is fallen into again on the pipeline of conveying unit, it is defeated
Line sending continues to move, and the profile that mantle is finished is sent out.
(15) if the film use of midway mantle finishes, equipment can be suspended, and need to be inserted in the thin of new mantle again
Film.
(16) profile of specification of the same race repeats step (5)-(14), and different size profile repeats step (1)-(14), completes
The mantle of different size profile works.
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment
Limitation, other any changes, modifications, substitutions, combinations, simplifications made without departing from the spirit and principles of the present invention,
It should be equivalent substitute mode, be included within the scope of the present invention.
Claims (12)
1. a kind of profile automatic coating equipment, which is characterized in that unit and automatic coating unit are conveyed including profiles feeding,
Middle automatic coating unit includes sleeve mechanism, cutting mechanism, folder film translation mechanism, clamps push-pull mechanism and lifting mechanism, described
The two sides of profiles feeding conveying unit are arranged in sleeve mechanism and clamping push-pull mechanism, and cutting mechanism setting is attached in sleeve mechanism
Closely, the top of profiles feeding conveying unit is arranged in folder film translation mechanism, and lifting mechanism is arranged in profiles feeding conveyer
The lower section of group；Profile is orderly transported to the front end of sleeve mechanism and by the type after the completion of mantle by profiles feeding conveying unit
Material is sent from equipment, and profile from lifting is got up on conveying mechanism in profiles feeding conveying unit, is clamped push-and-pull machine by lifting mechanism
Structure is clamped the profile terminal horizontal after lifting and is pushed toward sleeve mechanism, so that profile head is put in the sleeve in sleeve mechanism；
The film for being placed on outside sleeve is clamped and is moved to profile end along profile length direction by folder film translation mechanism completes mantle,
Cutting mechanism carries out cutting film movement after sleeve is left on profile head；
The sleeve mechanism includes toggle, sleeve, and sleeve is connect with toggle by removably；
The profiles feeding conveying unit includes conveying mechanism, and face is mounted with the card for being oriented to and pre-fixing on the conveyor
Slot；
The lifting mechanism includes several groups, is distributed on profile length direction, including lifting card slot and elevating mechanism, elevator
Structure is used to adjust the height and position to mantle profile being placed in lifting card slot, is lifted card slot and profiles feeding conveys unit
In card slot shape it is corresponding consistent；Lifting card slot is inverted trapezoidal structure, and the lifting card slot bottom is a horizontal plane, in each lift
It rises card slot two sides and a registration roller is respectively set, registration roller is driven by positioning cylinder, and registration roller is for fixed placement in lifting card slot
The interior horizontal position to mantle profile, specifically, the registration roller of the left and right sides is positioned by the first positioning cylinder and second respectively
Cylinder driving, so as to adjust the horizontal position to mantle profile being placed in lifting card slot, so that profile alignment sleeve；
The sleeve mechanism further includes upper and lower two groups of registration rollers, between the outer surface of toggle and the outer surface of upper and lower two groups of registration rollers
There are the gaps passed through for film, are equipped with ball, the ball and toggle using detachable side at least one end of toggle
Formula connection, barrel forward end top are equipped with notch, and the folder film finger being more convenient for above, which enters to clamp, is softened into the thin of sleeve-shaped
Film.
2. profile automatic coating equipment according to claim 1, which is characterized in that upper registration roller in upper and lower two groups of registration rollers
Vertical direction position it is adjustable.
3. profile automatic coating equipment according to claim 1, which is characterized in that the cross section of the sleeve is circle,
The cross section of toggle is circle, and the outer surface of registration roller is corresponding with toggle outer surface, is arc-shaped, the axis of sleeve, toggle
It is overlapped.
4. profile automatic coating equipment according to claim 1, which is characterized in that the cross section of the sleeve is that annular is run
Road shape, the toggle are prism structure, and sleeve, which is tilted a certain angle, to be fixed on toggle, the outer surface of upper and lower two groups of registration rollers
It is corresponding with toggle outer surface, it is also prism structure.
5. profile automatic coating equipment according to claim 1, which is characterized in that
The profiles feeding conveying unit includes conveying mechanism and its corresponding motor and driving, and face is mounted on the conveyor
The card slot for being oriented to and pre-fixing, side are equipped with baffle；The profiles feeding conveys unit, and pipeline form is two lieed down
Item, there are three types of material-uploading styles: artificial loading, perhaps using the Z-shaped storage material frame feeding of space multistory or from front-end process mistake
Direct feeding in the profile cart come.
6. profile automatic coating equipment according to claim 1, which is characterized in that
The folder film translation mechanism includes translating rails, translating bracket, folder film finger, folder film finger position adjustment mechanism；It is described
Translating bracket moves back and forth on translating rails under motor driven, presss from both sides film finger mounted below translating bracket, presss from both sides film finger
Position adjusted by folder film finger position adjustment mechanism.
7. profile automatic coating equipment according to claim 1, which is characterized in that
The cutting mechanism uses adaptive heated-wire cutting-machine structure or cutter.
8. profile automatic coating equipment according to claim 1, which is characterized in that
The clamping push-pull mechanism includes clamping device and clip position adjustment mechanism, and the clamping device is arranged in clip position
On adjustment mechanism, clip position adjustment mechanism is for adjusting clamping device in X, Y, the position of Z-direction.
9. profile automatic coating equipment according to claim 8, which is characterized in that
The clamping device is respectively fixed each profile end using several independent separated clamping fingers；Clamping
Position adjusting mechanism includes X-direction adjustment mechanism and its driving device, Y-direction adjustment mechanism and its driving device, Z-direction adjustment
Mechanism and its driving device and direction of rotation adjustment mechanism and its driving device, the direction of rotation adjustment mechanism is for adjusting
Section clamps finger using X-direction as the rotation angle of center axis.
10. profile automatic coating equipment according to claim 8, which is characterized in that when the lifting card slot bottom of lifting mechanism
When portion is a horizontal plane, clamping device includes pressing plate, rotary shaft, driving device, supporting plate, push plate, and the profile after lifting is in push plate
Front, above supporting plate, when profile is pushed into sleeve, clip position adjustment mechanism is moved forward, and profile is pushed by push plate
Sleeve；When profile is pulled out sleeve, pressing plate is overturn under driving device driving around rotary shaft, and profile end is fixed on support
Between plate and pressing plate, clip position adjustment mechanism is moved backward.
11. a kind of set film method based on the described in any item profile automatic coating equipment of claim 1-10, which is characterized in that
The following steps are included: profile is orderly transported to the front end of sleeve mechanism by profiles feeding conveying unit, lifting mechanism is by profile
From lifting is got up on conveying mechanism in profiles feeding conveying unit, clamps push-pull mechanism and clamp the profile terminal horizontal after lifting
It is pushed toward sleeve mechanism, so that profile head is put in the sleeve in sleeve mechanism；Folder film translation mechanism will be placed on outside sleeve
Film clamp and be moved to profile end along profile length direction, clamping push-pull mechanism and clamping profile end and move backward makes
It obtains profile head and is dragged out sleeve certain distance；Cutting mechanism carries out cutting film movement after sleeve is left on profile head, then lifts
Mechanism decline is risen, the profile after mantle is fallen into again in the card slot of profiles feeding conveying unit, is sent equipment, is terminated primary
Cover membrane process.
12. set film method according to claim 11, which is characterized in that set film method includes initialization step, comprising:
(1) corresponding factory formula is arranged according to the parameter information to mantle profile；
(2) it according to factory formula, is adjusted by translation mechanism and clamps the distance between push-pull mechanism and sleeve mechanism；
(3) for replacement factory formula for the first time in use, replacing relevant sleeve, the position of film finger vertical and horizontal direction is pressed from both sides in adjustment,
The spacing for being lifted card slot height in lifting mechanism and being lifted between card slot is adjusted, adjusts and clamps clamp system in translation mechanism
Position；
(4) film of the mantle of corresponding opening size is passed through into toggle and sleeve when replacing film or using for the first time.
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| CN108574111B (en) * | 2018-06-28 | 2023-08-29 | 苏州巨一智能装备有限公司 | Quick cylindrical cell film sleeving machine and processing method thereof |
| CN108971631B (en) * | 2018-08-15 | 2019-10-01 | 浙江仁工机械有限公司 | Feeding device is used in the processing of section roll end face |
| CN109592097A (en) * | 2018-12-26 | 2019-04-09 | 佛山市径舟科技有限公司 | A kind of aluminum profile packing machine |
| CN115848692B (en) * | 2023-02-27 | 2023-05-09 | 广州市锐美汽车零部件有限公司 | Rotating shaft oiling rust-proof vacuum packaging integrated equipment and processing technology thereof |
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| JPH0767927B2 (en) * | 1990-06-20 | 1995-07-26 | 産業機電株式会社 | Multi-row automatic packaging machine |
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