CN206126335U - Automatic frame machine of adorning of rotor - Google Patents

Automatic frame machine of adorning of rotor Download PDF

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Publication number
CN206126335U
CN206126335U CN201621086233.9U CN201621086233U CN206126335U CN 206126335 U CN206126335 U CN 206126335U CN 201621086233 U CN201621086233 U CN 201621086233U CN 206126335 U CN206126335 U CN 206126335U
Authority
CN
China
Prior art keywords
rotor
axis
row
permutation
moving assembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201621086233.9U
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Chinese (zh)
Inventor
黄宗
赵晓博
石南
徐辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gree Electric Appliances Inc of Zhuhai
Zhuhai Kaibang Motor Manufacture Co Ltd
Hefei Kaibang Motor Co Ltd
Original Assignee
Gree Electric Appliances Inc of Zhuhai
Zhuhai Kaibang Motor Manufacture Co Ltd
Hefei Kaibang Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gree Electric Appliances Inc of Zhuhai, Zhuhai Kaibang Motor Manufacture Co Ltd, Hefei Kaibang Motor Co Ltd filed Critical Gree Electric Appliances Inc of Zhuhai
Priority to CN201621086233.9U priority Critical patent/CN206126335U/en
Application granted granted Critical
Publication of CN206126335U publication Critical patent/CN206126335U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model provides an automatic frame machine of adorning of rotor, include that feed chute, rotor permutation are led and is just installed, the rotor row move and carry a device, rotor turnover basket, electric control device, wherein, the feed chute is connected to the rotor permutation is led and is just installed, and single rotor passes through the feed chute gets into the rotor permutation is led and is just installed, the rotor permutation is just led, and the device is used for just leading and arranging into the rotor row with a plurality of rotors, the rotor row move carry a device be used for with the rotor is listed as the immigration rotor turnover frame carries out the pile up neatly, electric control device is used for control the rotor permutation is led just to install to move with the rotor row and is carried a device and move. The utility model provides an above -mentioned automatic frame machine of adorning of rotor can satisfy product automated production demand, and the reduction personnel participate in, reduces the bad product rate that the human factor caused, has improved the product quality, has realized staff reduction and efficiency improvement.

Description

A kind of rotor automatic framing machine
Technical field
This utility model is related to a kind of rotor automatic framing machine, belongs to field of mechanical technique.
Background technology
At present the cast-in aluminum squirrel cage rotor core used in iron-clad and plastic packaging motor is needed before assembly to its circle end face Chamfering is carried out, then beveler is passed to using elevator, the rotor after chamfering enters rotor Turnround basket.The Buddhist monk of chamfering All it is rambling when the rotor of non-chamfering is placed in rotor circulating frame, it is not easy to count.Production schedule department arranges life To quantify to count during product to arrange production, therefore die-casting rotor production division manually must one by one count and frame up, it is time-consuming Arduously, production efficiency is low.Additionally, rotor surface is also easily mutually collided produces pit, bad products are caused.
Utility model content
The purpose of this utility model is to provide a kind of rotor automatic framing machine, to solve during existing rotor frames up easily Collision produces defect, and the rotor that is fitted in rotor Turnround basket is disorderly and unsystematic needs artificial counting, the problem of low production efficiency.
This utility model purpose is achieved through the following technical solutions:
On the one hand this utility model provides a kind of rotor automatic framing machine, it is characterised in that including feed well, rotor permutation Guide device, rotor row shifting apparatus, rotor Turnround basket, electric apparatus control apparatus, wherein,
The feed well is connected to the rotor permutation guide device, and single rotor enters described turn by the feed well Sub- permutation guide device;
The rotor permutation guide device is used for multiple rotor correctings and is arranged in rotor row;
The rotor row shifting apparatus are used to for the rotor row immigration rotor circulating frame to carry out piling;
The electric apparatus control apparatus carry out action for controlling the rotor permutation guide device and rotor row shifting apparatus.
Preferably, the rotor permutation guide device includes guiding groove, pushes away rotor drive, rotor push pedal, spacing dress Put, wherein,
It is described to push away one end that rotor drive is arranged on the guiding groove, for driving the rotor push pedal will be into institute The single rotor for stating guiding groove pushes one by one the stopping means to;
The stopping means are arranged on the guiding groove other end, for limiting the position of permutation rotor.
Preferably, the rotor permutation guide device also includes permanent magnet, and the permanent magnet is arranged on the correcting Groove lower section, prevents rotor crooked for adsorber rotor.
Preferably, the rotor permutation guide device also includes proximity switch, and the proximity switch is arranged on the correcting Groove lower section Jie Jin the stopping means at, for detecting that rotor arranges foremost whether in place rotor.
Preferably, the guiding groove and the contact surface of the rotor are the V-arrangement face for being suitable to support round rotor.
Preferably, the feed well has downward angle of inclination from arrival end to the port of export, and the angle of inclination is suitable to Rotor is set to roll into the guiding groove automatically from the feed well port of export.
Preferably, the rotor permutation guide device also includes photoswitch, and it is arranged on the guiding groove lower section and is close to In the position of the feed well port of export, for detecting whether there is rotor to roll into the guiding groove.
Preferably, the rotor push pedal is rectangular structure, and its end face is suitable to be forced into the rotor of guiding groove forward, its Side is suitable to stop that next rotor enters guiding groove during drive rotor.
Preferably, the rotor row shifting apparatus include electric magnet, Z axis moving assembly, X-axis moving assembly, wherein,
The electric magnet is fixed to the Z axis moving assembly for adsorber rotor row;
The Z axis moving assembly is suitable to drive the electric magnet to move up and down;
The X-axis moving assembly is suitable to drive the Z axis moving assembly and the electric magnet to move horizontally.
Preferably, the Z axis moving assembly includes Z axis servomotor, ball-screw, Z axis slide unit, Z axis line slideway, Z Axis rail fixed plate, wherein, the Z axis servomotor drives the Z axis slide unit along the Z axis line slideway by ball-screw Move up and down;The Z axis line slideway is fixed in the Z axis guide rail fixed plate.
Preferably, the electric magnet is connected to the Z axis slide unit by electric magnet installing rack.
Preferably, the X-axis moving assembly includes that X-axis servomotor, drive gear, X-axis slide unit, tooth bar, X-axis straight line are slided Rail, wherein, the X-axis servomotor is fixed on the X-axis slide unit;The X-axis servomotor passes through the drive gear edge The tooth bar is moved horizontally, and then drives the X-axis slide unit to move horizontally along the X-axis line slide rail.
Preferably, through hole is set on the X-axis slide unit, and the Z axis slide unit is adapted to pass through the through hole and moves up and down, is driven The electric magnet is moved up and down;The Z axis guide rail fixed plate is fixed on the X-axis slide unit by fixed mount;The X-axis slide unit The Z axis moving assembly is driven to move horizontally.
Preferably, the electric magnet and rotor row contact surface are V-arrangement surface.
Preferably, the rotor Turnround basket bottom surface angle bar is divided into along the equal area of N number of width of X-direction distribution Domain, each region can put row's rotor row.
Preferably, the rotor automatic framing machine also includes frame, and the frame includes transverse frame and vertical framework, its In,
The vertical framework is arranged on the transverse frame lower section;
The X-axis moving assembly is arranged on the transverse frame top, and the tooth bar and the X-axis line slide rail are arranged on On the transverse frame;
The rotor permutation guide device is arranged on the transverse frame lower section, and the guiding groove is fixed on by fixed plate On the vertical framework.
Preferably, rotor Turnround basket location-plate and locking device are set on the vertical framework, wherein, the rotor week Turn basket location-plate for positioning to the rotor Turnround basket from both sides;The locking device is used for the rotor Turnround basket It is fixed on the vertical framework.
Using the method for rotor automatic framing machine as above, including being walked as follows by electric apparatus control apparatus control Suddenly:
Step 1:Empty rotor Turnround basket is positioned over into precalculated position;
Step 2:Rotor rolls into rotor permutation guide device automatically via the feed well port of export;
Step 3:Rotor permutation guide device carries out correcting arrangement form rotor row to rotor;
Step 4:The rotor row of correcting are moved into rotor Turnround basket and carry out piling by rotor row shifting apparatus.
Preferably, when the rotor permutation guide device includes guiding groove, photoswitch, pushes away rotor drive, rotor When push pedal, stopping means, proximity switch, rotor rolls into the guiding groove automatically via the feed well port of export, and the step 3 is wrapped Include:
Step 301:Photoswitch detection has material signal, pushes away rotor drive and drives rotor push pedal drive rotor forward, Stroke is more than rotor thickness, and rotor pushed away from the scope of the feed well port of export;
Step 302:Push away the push pedal of rotor drive rotor driven and return initial position wait;
Step 303:Next rotor rolls into guiding groove automatically, and repeat step 301 to step 302, rotor is pushed to one by one Stopping means simultaneously form rotor row;
Step 304:Proximity switch has been detected after material signal, and rotor is arranged and promoted in the middle of guiding groove by stopping means, is made The rotor for making number one is in precalculated position.
Preferably, when the rotor shifting apparatus include electric magnet, Z axis moving assembly, X-axis moving assembly, the step Rapid 4 include:
Step 401:Z axis moving assembly is dropped to directly over the rotor row of correcting with motor magnet;
Step 402:Electric magnet is contacted with each rotor outer surface in rotor row, and electric magnet is powered and produces magnetic-adsorption rotor Row;
Step 403:Z axis moving assembly band motor magnet, and then rotor driven row rise to predetermined altitude;
Step 404:X-axis moving assembly drives Z axis moving assembly and electric magnet to move horizontally, and rotor row are moved to into rotor Turnround basket top precalculated position;
Step 405:Z axis moving assembly drops to precalculated position in rotor Turnround basket;
Step 406:Electric magnet power-off, rotor row are put in rotor Turnround basket carries out piling.
Preferably, when the Z axis moving assembly includes Z axis servomotor, ball-screw, Z axis slide unit, Z axis line slideway When, in the step 401, step 403, step 405, drive the Z axis to slide by ball-screw by the Z axis servomotor Platform rises or falls along Z axis line slideway, and then drives the electric magnet being fixed on the Z axis slide unit and inhaled by the electric magnet Attached rotor row rise or fall.
Preferably, when the X-axis moving assembly includes X-axis servomotor, drive gear, X-axis slide unit, tooth bar, X-axis straight line During slide rail, in the step 404, rotated along tooth bar direction by drive gear by the X-axis servomotor, and then band is State X-axis slide unit to move horizontally along the X-axis line slide rail, Z axis moving assembly and electric magnet with the X-axis slide unit by fixing Part is moved horizontally together with the X-axis slide unit.
Preferably, it is described also to include:
Step 5:Z axis moving assembly rises to extreme higher position, and X-axis moving assembly moves Z axis moving assembly and electric magnet To guiding groove, rotor automatic framing machine recovers original position, enters the correcting to next group rotor, movement and piling.
Preferably, the piling adopts two-dimentional piling mode, wherein:
The piling N rows rotor row in odd-level, have the spacing more than root diameter between two neighboring rotor row;
The piling N-1 rows rotor row in even level, adjacent rotor of the position that the rotor in even level is arranged in odd-level Between row.
The above-mentioned rotor automatic framing machine that this utility model is provided disclosure satisfy that product automation Production requirement, reduce personnel Participate in, reduce the bad products rate that anthropic factor is caused, improve product quality, realize personnel reduction and enlargement.
Description of the drawings
This utility model is described in further detail below according to drawings and Examples.
Fig. 1 is the rotor automatic framing machine schematic perspective view that this utility model embodiment is provided.
Fig. 2 is the rotor automatic framing machine perspective exploded view that this utility model embodiment is provided.
Fig. 3 is the rotor automatic framing machine schematic front view that this utility model embodiment is provided.
Fig. 4 is the enlarged diagrams of A portions shown in Fig. 3.
Fig. 5 is the rotor automatic framing machine schematic top plan view that this utility model embodiment is provided.
Fig. 6 is the rotor automatic framing machine part-structure schematic top plan view that this utility model embodiment is provided.
Fig. 7 is the rotor automatic framing machine left view schematic diagram that this utility model embodiment is provided.
Specific embodiment
Preferred embodiment of the present utility model is illustrated below, it will be appreciated that preferred embodiment described herein This utility model is merely to illustrate and is explained, is not used to limit this utility model.
The rotor automatic framing machine that this utility model embodiment is provided is on the whole as shown in fig. 1.The three-dimensional exploded view of Fig. 2 The all parts of the rotor automatic framing machine of the present embodiment offer are be provided.As illustrated, rotor automatic framing machine Including feed well 1, rotor permutation guide device, rotor row shifting apparatus, rotor Turnround basket 18, electric apparatus control apparatus 5 and frame 17 and base plate.Base plate is welded on vertical framework bottom surface, and ground contact is mainly used in placing rotor Turnround basket.
The action of rotor automatic framing machine all parts is mainly controlled by electric apparatus control apparatus, particularly controls rotor The action of permutation guide device and rotor row shifting apparatus.
Feed well 1 is connected to rotor permutation guide device, and single rotor 3 is filled by feed well 1 into the correcting of rotor permutation Put.As shown in figure 3, feed well 1 has downward angle of inclination from arrival end to the port of export, the angle of inclination is suitable to make rotor 3 roll into guiding groove 22 automatically from the port of export of feed well 1.
Rotor permutation guide device is used for the correcting of multiple rotors 3 and is arranged in rotor row.Rotor permutation guide device bag Include guiding groove 22, push away rotor drive 2, rotor push pedal 28, stopping means 19, rotor barrier plate 25.
As shown in fig. 1, one end that rotor drive 2 is arranged on guiding groove 22 is pushed away, stopping means 19 are arranged on correcting The other end of groove 22.Pushing away rotor drive 2 can drive rotor push pedal 28 one by one to push away into the single rotor 3 of guiding groove 22 To stopping means 19.Stopping means 19 limit the position of the rotor row for arranging in the guiding groove other end.
As shown in Figure 4, guiding groove 22 and the contact surface of rotor are the V-arrangement face for being suitable to support round rotor;Rotor permutation Guide device also includes permanent magnet 24, and permanent magnet 24 is arranged on the lower section of guiding groove 22, prevents rotor askew for adsorber rotor Tiltedly.Rotor barrier plate 25 is provided with relative to the opposite side of feed well in guiding groove 22, in case rotation stop is from the another of guiding groove 22 Side rolls out.Rotor push pedal 28 is rectangular structure, and its end face is suitable to be forced into the rotor of guiding groove forward, and its side is suitable to Stop that next rotor enters guiding groove during drive rotor.
As shown in Figure 7, rotor permutation guide device also includes photoswitch 23 and proximity switch 26.Photoswitch 23 sets Put close to the position of the feed well port of export below guiding groove 22, for detecting whether there is rotor to roll into the guiding groove.Connect Nearly switch 26 is arranged at the close stopping means 19 in the lower section of guiding groove 22, for detecting foremost whether rotor has arrived rotor row Position, i.e. rotor quantity whether enough, to ensure the end face of first rotor end-face foremost and electric magnet 4.
Rotor row shifting apparatus are used to rotor row are moved in rotor circulating frame 18 carries out piling.As shown in Figure 2, rotor Row shifting apparatus generally comprise electric magnet 4, Z axis moving assembly and X-axis moving assembly.
Electric magnet 4 is used to adsorb rotor row, and by electric magnet fixed mount Z axis moving assembly is fixed to, and can move with Z axis Dynamic component is moved up and down and moved left and right.Preferably, the contact surface that electric magnet 4 contacts with rotor row is V-arrangement surface, to adapt to The outer surface of round rotor.
As shown in Figure 2, Z axis moving assembly includes that Z axis servomotor 8, ball-screw 7, Z axis slide unit 11, Z axis straight line are led Rail 10, guide rail fixed plate 9, Z axis drag chain, wherein, Z axis servomotor 8 connects ball-screw 7 by shaft coupling, by ball wire, 7 drive Z axis slide units 11 are moved up and down along Z axis line slideway 10;Z axis line slideway 10 is fixed in guide rail fixed plate 9.
As shown in Figure 2, X-axis moving assembly includes X-axis servomotor 12, drive gear 13, X-axis slide unit, tooth bar 16, X Axle line slide rail 14, X-axis drag chain, wherein, X-axis servomotor 12 is fixed on X-axis slide unit;X-axis servomotor 2 passes through sliding tooth Wheel 13 is moved horizontally along tooth bar 16, and then drives X-axis slide unit to move horizontally along X-axis line slide rail 14.As shown in Figure 5, X-axis is private Take motor 12 and be arranged on X-axis slide unit side, in X-axis slide unit middle part through hole is opened up, Z axis moving assembly can be made through up and down It is mobile.
Z axis drag chain two ends are separately fixed above X-axis slide unit and Z axis slide unit side, and it has flexible bending function and marks Quasi- wiring, electromagnet power supply line and proximity switch holding wire and power line are evenly arranged in drag chain cable scratch when preventing bending Abrasion.X-axis drag chain one end is fixed on the X-axis slide unit back side, and the other end is fixed in frame dee, and it has flexible bending function And standard wiring, X and Y-axis servomotor signal and power line, electromagnet power supply line and proximity switch holding wire are evenly arranged in Scratch when bending is prevented in drag chain is worn and torn.
Z axis guide rail fixed plate 9 is fixed on X-axis slide unit by fixed mount, therefore, X-axis slide unit can drive Z axis movement group Part is moved horizontally.Through hole is provided with X-axis slide unit, Z axis slide unit 11 can be moved up and down through through hole, meanwhile, electric magnet 4 is consolidated It is scheduled on 11 on Z axis slide unit.Therefore Z axis slide unit band motor magnet 4 is moved up and down, and X-axis slide unit drives Z axis moving assembly and electromagnetism Ferrum is moved horizontally together.
In order to realize two-dimentional piling, the bottom surface of rotor Turnround basket 18 is divided into along the N number of of X-direction distribution using angle bar The equal region of width, each region can just put row's rotor row, as shown in Figure 6.
Frame 17 includes transverse frame and vertical framework.Vertical framework is arranged on transverse frame lower section, and X-axis moving assembly sets Put above transverse frame, as shown in figure 5, tooth bar 16 and X-axis line slide rail 27 are installed on transverse frame, and before and after Tooth bar is provided with the transverse frame of both sides and X-axis performs slide rail;Rotor permutation guide device is arranged on transverse frame lower section, Guiding groove 22 is fixed on vertical framework by fixed plate.
Additionally, rotor Turnround basket location-plate 21 and locking device 20 are set on the vertical framework, wherein, the rotor Turnround basket location-plate 21 is used to position rotor Turnround basket 18 from both sides;Locking device 20 is used to consolidate rotor Turnround basket 18 It is scheduled on vertical framework.
Above-described embodiment provide rotor automatic framing machine can dock automatization's rotor beveler, realize that rotor is automatic on Material, automatic chamfering frames up automatically.First:It is artificial by empty rotor circulating frame propulsion rotor automatic framing machine frame, by installing Locking device locking in frame.Second step:Cage rotor is rendered in rotor self- lift feed hopper, elevator is carried Rise carrier bar to run up, rotor is lifted at a certain angle blow tank, rotor rolls down to automatic rotor by elevator blow tank Chamfering in beveler, the rotor after chamfering is rolled out automatically from beveler blow tank, and rolls the feed well such as rotor automatic framing machine. 3rd step:Rotor Jing feed wells are just rolled down in permutation guiding groove, are pushed away rotor drive (cylinder) and are one by one pushed rotor to Rotor permutation stopping means direction is arranged into string, and after the detected rotor proximity switch of the rotor for ranking the first is detected, Z axis are watched Taking motor drives the vertical slide unit of ball screw turns Z axis to decline (the vertical slide unit of Z axis and electric magnet are directly connected to), V-arrangement electric magnet The position for soon touching rotor row is parked in, solenoid is powered, rotor row are adsorbed.4th step:Z axis slide unit rises to regulation Highly.5th step:X-axis servomotor drives X-axis slide unit to carry out piling to program setting position.
The method of the rotor automatic framing machine provided using embodiments described above includes being controlled by electric apparatus control apparatus 5 Miscellaneous part carries out following steps:
Step 1:Empty rotor Turnround basket 18 is positioned over into precalculated position;
Step 2:Rotor rolls into rotor permutation guide device automatically via the port of export of feed well 1;
Step 3:Rotor permutation guide device carries out correcting arrangement form rotor row to rotor 3;
Step 4:The rotor row of correcting are moved into rotor Turnround basket 18 and carry out piling by rotor row shifting apparatus.
Preferably, when rotor permutation guide device includes guiding groove 22, photoswitch 23, pushes away rotor drive 2, rotor When push pedal 28, stopping means 19, proximity switch 26, rotor 3 rolls into guiding groove 22, the step automatically via the port of export of feed well 1 Rapid 3 include:
Step 301:The detection of photoswitch 23 has material signal, pushes away rotor drive 2 and drives rotor push pedal 28 to promote forward Rotor 3, stroke is more than rotor thickness, and rotor pushed away from the scope of the port of export of feed well 1;
Step 302:Push away 2 rotor driven push pedal of rotor drive 28 and return initial position wait;
Step 303:Next rotor rolls into guiding groove 22 automatically, and repeat step 301 to step 302, rotor is pushed away one by one To stopping means 19 and formed rotor row;
Step 304:Proximity switch is detected after 26 rotor approach signals, and stopping means 19 arrange rotor to guiding groove 22 Centre promotes certain distance, makes the rotor for making number one in precalculated position, even if rotor end-face foremost and top The front end alignment of electric magnet 3.
Preferably, when the rotor shifting apparatus include electric magnet 4, Z axis moving assembly, X-axis moving assembly, the step Rapid 4 include:
Step 401:Z axis moving assembly is dropped to directly over the rotor row of correcting with motor magnet 4;
Step 402:Electric magnet 4 is contacted with each rotor outer surface in rotor row, and electric magnet is powered and produces magnetic-adsorption rotor Row;
Step 403:Z axis moving assembly band motor magnet 4, and then rotor driven row rise to predetermined altitude;
Step 404:X-axis moving assembly drives Z axis moving assembly and electric magnet 4 to move horizontally, and rotor row is moved to and is turned The top precalculated position of sub- Turnround basket 18;
Step 405:Z axis moving assembly drops to precalculated position in rotor Turnround basket 18;
Step 406:The power-off of electric magnet 4, rotor row are put in rotor Turnround basket 18 carries out piling.
Preferably, when Z axis moving assembly includes Z axis servomotor 8, ball-screw 7, Z axis slide unit 11, Z axis line slideway When 10, in the step 401, step 403, step 405, driven by ball-screw 7 by Z axis servomotor 8 and state Z axis slide unit 11 rise or fall along Z axis line slideway 10, and then drive the electric magnet 4 being fixed on Z axis slide unit 11 and adsorbed by electric magnet 4 Rotor row rise or fall.
Preferably, when X-axis moving assembly includes that X-axis servomotor 12, drive gear 13, X-axis slide unit, tooth bar 16, X-axis are straight During line slide rail 27, in step 404, rotated along the direction of tooth bar 16 by drive gear 13 by X-axis servomotor 12, and then carried X-axis slide unit is moved horizontally along X-axis line slide rail 27, and Z axis moving assembly and electric magnet 4 are by the part fixed with X-axis slide unit and X Axle slide unit is moved horizontally together.
Preferably, it is above-mentioned to include step 5:Z axis moving assembly rises to extreme higher position, and X-axis moving assembly is by Z axis Moving assembly and electric magnet 4 are moved to directly over guiding groove 22, and rotor frame loader 18 recovers original position, enter and next group is turned The correcting of son, movement and piling.
Preferably, the piling adopts two-dimentional piling mode, wherein:
The piling N rows rotor row in odd-level, have the spacing more than root diameter between two neighboring rotor row;
The piling N-1 rows rotor row in even level, adjacent rotor of the position that the rotor in even level is arranged in odd-level Between row.
For two bit code pile modes are illustrated below:
N number of equal area is split in rotor circulating frame bottom surface by angle bar, and direction is distributed along X-axis, and a row is just put in each region Rotor.Ground floor rotor arrangement mode:First row rotor is put near in the region of frame wall, and second row rotor is in V-arrangement permutation After arrangement is completed during guiding groove is whole, it is sent in rotor circulating frame with same step and is close near first row rotor, distance is big In root diameter;Hereafter often row rotor is booked ground floor with same spacing.Second layer rotor arrangement mode:Due to rotor profile It is circular, the first row rotor of the second layer cannot be put into the surface of ground floor first row, can only be put into first row in ground floor And second row between, its cylindrical and this two rows rotor outer circle is tangent, and so this arranges after rotor is placed and will not roll, the second layer the Two row's rotors are put between ground floor second row and the 3rd row's rotor.And so on, second layer N-1 row's rotors are placed to first Between layer N-1 rows and N row's rotors.Third layer rotor arrangement mode:Third layer first row rotor is placed to frame wall and second Between layer first row rotor, third layer second row rotor is placed between second layer first row rotor and second row rotor, so Analogize, until third layer N row's rotors are placed between second layer N-1 row's rotors and frame wall.The like piling rest layers Rotor.Arrangement regulation:Second layer rotor is put and is staggeredly put with ground floor rotor, even level and odd-level staggered discharge, and An even level row fewer than odd-level, rotor circulating frame is by till piling, here it is the principle of two-dimentional piling.Thus, rotor turnover The quantity of rotor can be by accurate statistics out in frame.
In additive method, rotor rolls down to permutation guiding groove by feed well, and permanent magnet adsorbing rotor prevents rotor position Put crooked, its end face is just vertical with permutation guiding groove direction, underface detection rotor photoswitch detection has material signal, and rotor is pushed away Plate can start drive rotor, and stroke is more than rotor thickness, and rotor is pushed away from outside feed well charging aperture scope.Push-jump son Push pedal is the cuboid of 68x48x36 millimeters, and its side just stops that next rotor is rolled down in V-arrangement permutation guiding groove, push-jump Sub- push pedal original position is the output range that its end face just leaves feed well, and its end face is being placed exactly in V-arrangement permutation guiding groove just Top.In place exhaust hood is returned to waiting for immediately rotor, and next rotor just can be rolled in V-arrangement permutation guiding groove.So repeatedly, Rotor push pedal pushes rotor to centre position one by one.Rotor is arranged in a row after permutation, and this row's rotor is pushed to the spacing of the other end Device (cylinder) nearby after, the proximity switch near rotor permutation stopping means has after signal, stopping means by this row rotor push away Certain distance in the middle of returning, it is ensured that the rotor end-face for making number one is concordant with the electric magnet end face for adsorber rotor, spacing dress Put back into position.The arrangement of the rotor of certain length is so completed, length is as electric magnet length.After stopping means return, Z axis Servomotor drives Z axis slide unit to decline, and Z axis slide unit is the welding for connecting Z axis line slide rail, ball-screw and electric magnet installing rack Component.V-arrangement electric magnet (V-arrangement be position for rotor outer circle specially designed) is dropped to directly over rotor, the V-arrangement face of Magnet two and is turned Sub- periphery contact, electric magnet is powered and produces magnetic-adsorption rotor, and Z axis slide unit and electric magnet rise specified altitude, X-axis servo electricity Machine band moving gear is rotated in tooth bar direction, and whole Z axis moving assembly is moved horizontally, and rotor is moved to rotor circulating frame assigned position Top stops, and Z axis moving assembly drops to rotor Turnround basket bottom position, electric magnet power-off, and this row's rotor is laid down bottom the One row setting position, Z axis slide unit rises to extreme higher position, and X-axis slide unit moved to and waited directly over V-arrangement permutation guiding groove, replys Frame loader original position.
Above-mentioned rotor automatic framing machine and can realize that rotor is directly rolled into frame loader feed well, is rolled into from automatic chamfering machine Ordered arrangement is carried out in V-arrangement permutation guiding groove, is then removed by electric magnet energization absorption.Every time transfer string rotor is to transfer frame In arranged according to certain rule by two-dimentional servo conveyor structure, count automatically, finally achieve whole frame and fill.The rotor dress Frame machine and hand stowage is reduced, reduce bad products that anthropic factor causes and production efficiency is low.
Technology contents of the present utility model and technical characteristic have revealed that as above, but those of ordinary skill in the art still may be used A variety of replacements and modification without departing substantially from this utility model spirit can be made based on teaching of the present utility model and announcement, therefore, this Utility model protection scope should be not limited to the content disclosed in embodiment, and should include various without departing substantially from replacement of the present utility model And modification, and covered by this utility model claim.

Claims (17)

1. a kind of rotor automatic framing machine, it is characterised in that including feed well, rotor permutation guide device, rotor row transfer dress Put, rotor Turnround basket, electric apparatus control apparatus, wherein,
The feed well is connected to the rotor permutation guide device, and it is whole that single rotor enters the rotor by the feed well Row guide device;
The rotor permutation guide device is used for multiple rotor correctings and is arranged in rotor row;
The rotor row shifting apparatus are used to for the rotor row immigration rotor Turnround basket to carry out piling;
The electric apparatus control apparatus carry out action for controlling the rotor permutation guide device and rotor row shifting apparatus.
2. rotor automatic framing machine according to claim 1, it is characterised in that the rotor permutation guide device includes leading Positive groove, rotor drive, rotor push pedal, stopping means are pushed away, wherein,
It is described to push away one end that rotor drive is arranged on the guiding groove, for driving the rotor push pedal to lead into described The single rotor of positive groove pushes one by one the stopping means to;
The stopping means are arranged on the guiding groove other end, for limiting the position of permutation rotor.
3. rotor automatic framing machine according to claim 2, it is characterised in that the rotor permutation guide device also includes Permanent magnet, the permanent magnet is arranged on the guiding groove lower section, prevents rotor crooked for adsorber rotor.
4. rotor automatic framing machine according to claim 2, it is characterised in that the rotor permutation guide device also includes Proximity switch, the proximity switch is arranged on below the guiding groove at Jie Jin the stopping means, for detecting that rotor is arranged most In place whether front end rotor.
5. rotor automatic framing machine according to claim 2, it is characterised in that guiding groove contact with the rotor Face is the V-arrangement face for being suitable to support round rotor.
6. rotor automatic framing machine according to claim 2, it is characterised in that the feed well is from arrival end to the port of export With downward angle of inclination, the angle of inclination is suitable to make rotor roll into the correcting automatically from the feed well port of export Groove.
7. rotor automatic framing machine according to claim 6, it is characterised in that the rotor permutation guide device also includes Photoswitch, it is arranged on the guiding groove lower section close to the position of the feed well port of export, for detecting whether have turning Son rolls into the guiding groove.
8. rotor automatic framing machine according to claim 2, it is characterised in that the rotor push pedal is rectangular structure, Its end face is suitable to be forced into the rotor of guiding groove forward, and its side is suitable to stop next rotor during drive rotor Into guiding groove.
9. rotor automatic framing machine according to claim 1, it is characterised in that the rotor row shifting apparatus include electromagnetism Ferrum, Z axis moving assembly, X-axis moving assembly, wherein,
The electric magnet is fixed to the Z axis moving assembly for adsorber rotor row;
The Z axis moving assembly is suitable to drive the electric magnet to move up and down;
The X-axis moving assembly is suitable to drive the Z axis moving assembly and the electric magnet to move horizontally.
10. rotor automatic framing machine according to claim 9, it is characterised in that the Z axis moving assembly is watched including Z axis Motor, ball-screw, Z axis slide unit, Z axis line slideway, Z axis guide rail fixed plate are taken, wherein, the Z axis servomotor is by rolling Ballscrew drives the Z axis slide unit to move up and down along the Z axis line slideway;The Z axis line slideway is fixed on the Z axis and leads In rail fixed plate.
11. rotor automatic framing machines according to claim 10, it is characterised in that the electric magnet is installed by electric magnet Frame is connected to the Z axis slide unit.
The 12. rotor automatic framing machines according to claim 10 or 11, it is characterised in that the X-axis moving assembly includes X Axle servomotor, drive gear, X-axis slide unit, tooth bar, X-axis line slide rail, wherein, the X-axis servomotor is fixed on the X On axle slide unit;The X-axis servomotor is moved horizontally by the drive gear along the tooth bar, and then drives the X-axis to slide Platform is moved horizontally along the X-axis line slide rail.
13. rotor automatic framing machines according to claim 12, it is characterised in that through hole is set on the X-axis slide unit, institute State Z axis slide unit and be adapted to pass through the through hole and move up and down, drive the electric magnet to move up and down;The Z axis guide rail fixed plate is led to Cross fixed mount to be fixed on the X-axis slide unit;The X-axis slide unit drives the Z axis moving assembly to move horizontally.
14. rotor automatic framing machines according to claim 9, it is characterised in that the electric magnet and rotor row contact surface For V-arrangement surface.
15. rotor automatic framing machines according to claim 1, it is characterised in that the rotor Turnround basket bottom surface angle bar It is divided into along the equal region of N number of width of X-direction distribution, each region can put row's rotor row.
16. rotor automatic framing machines according to claim 12, it is characterised in that also including frame, the frame includes Transverse frame and vertical framework, wherein,
The vertical framework is arranged on the transverse frame lower section;
The X-axis moving assembly is arranged on the transverse frame top, and the tooth bar and the X-axis line slide rail are arranged on described On transverse frame;
The rotor permutation guide device is arranged on the transverse frame lower section, and the guiding groove is fixed on described by fixed plate On vertical framework.
17. rotor automatic framing machines according to claim 16, it is characterised in that rotor is set on the vertical framework Turnround basket location-plate and locking device, wherein, the rotor Turnround basket location-plate is used to enter the rotor Turnround basket from both sides Row positioning;The locking device is used to for the rotor Turnround basket to be fixed on the vertical framework.
CN201621086233.9U 2016-09-27 2016-09-27 Automatic frame machine of adorning of rotor Expired - Fee Related CN206126335U (en)

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Application Number Priority Date Filing Date Title
CN201621086233.9U CN206126335U (en) 2016-09-27 2016-09-27 Automatic frame machine of adorning of rotor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621086233.9U CN206126335U (en) 2016-09-27 2016-09-27 Automatic frame machine of adorning of rotor

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CN206126335U true CN206126335U (en) 2017-04-26

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106379744A (en) * 2016-09-27 2017-02-08 合肥凯邦电机有限公司 Automatic crating machine and automatic crating method of rotors

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106379744A (en) * 2016-09-27 2017-02-08 合肥凯邦电机有限公司 Automatic crating machine and automatic crating method of rotors

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