CN106185154B - A kind of nuclear power evaporator U-tube automatic warehouse equipment and its control method - Google Patents
A kind of nuclear power evaporator U-tube automatic warehouse equipment and its control method Download PDFInfo
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- CN106185154B CN106185154B CN201610732773.8A CN201610732773A CN106185154B CN 106185154 B CN106185154 B CN 106185154B CN 201610732773 A CN201610732773 A CN 201610732773A CN 106185154 B CN106185154 B CN 106185154B
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- charging tray
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0276—Tubes and pipes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The present invention relates to a kind of nuclear power evaporator U-tube automatic warehouse equipments and its control method, nuclear power evaporator U-tube automatic warehouse equipment includes charging tray, automatic control system, it is additionally provided with mechanism to be expected, translation lifting mechanism, material library, the charging tray is for putting U-tube；The mechanism to be expected by being put in storage mechanism to be expected, outbound mechanism to be expected forms, be put in storage mechanism to be expected, outbound mechanism to be expected is used to parking and moving for charging tray；Movement of the translation lifting mechanism for charging tray between mechanism to be expected and material library；The material library is for storing charging tray；Automatic control system and mechanism to be expected, translation lifting mechanism, material library are all connected with and control their operation.The invention also includes the control methods of the automatic warehouse equipment.Structure of the invention is succinct, highly effective, improves the utilization rate and the degree of automation in space, reduces labor intensity.
Description
Technical field
The present invention relates to a kind of automatic warehouse equipments, more particularly, to a kind of automation of nuclear power evaporator U-tube
Tiered warehouse facility is mainly used for the automated storing to nuclear power evaporator 690U type pipe finished product.
Background technique
690U type pipe is the core component of nuclear power station steam generator, it is necessary to have pressure resistance, high temperature resistant, corrosion-resistant and good
Heating conduction, material and manufacturing process require high.Stainless Steel U pipe specification is more, and wherein CAP1400 just has 164 kinds of specifications,
Tube outer diameter 17.5mm, wall thickness 1.02mm, elbow radius 82.5mm ~ 2111.5mm, straight legs length 9870mm ~ 10225mm are single to prop up
Weight 8.9kg ~ 11.7kg.In face of the 690U shape pipe of so more specifications, its storage becomes a very big problem.Original U
The storage of type pipe is only placed on a material platform, is blocked with canvas, U-tube storage needs 6-8 people while lifting to be placed into material frame
On, expect on frame at most can only blowing ten is several layers of and ten several specifications, greatly waste manpower and space occupied.There is presently no
A kind of nuclear power evaporator U-tube automatic stereowarehouse that can save manpower and space.
Summary of the invention
Present invention solves the technical problem that being to overcome drawbacks described above present in the prior art, and provide a kind of structure letter
Clean, glad practical nuclear power evaporator U-tube automatic warehouse equipment and its control method.
The present invention solves technical solution used by above-mentioned technical problem
A kind of nuclear power evaporator U-tube automatic warehouse equipment, including charging tray, automatic control system, design feature
It is to be additionally provided with mechanism to be expected, translation lifting mechanism, material library, the charging tray is for putting U-tube；The mechanism to be expected by be put in storage to
Expect that mechanism, outbound mechanism expect form, is put in storage mechanism to be expected, outbound mechanism to be expected is used to parking and moving for charging tray；It is described
Movement of the translation lifting mechanism for charging tray between mechanism to be expected and material library；The material library is for storing charging tray；It automatically controls
System and mechanism to be expected, translation lifting mechanism, material library are all connected with and control their operation.
Preferably, charging tray of the present invention includes steel skeleton, nylon scoring-proof structure, track, track is fixed on reinforcing bar
Frame two sides, the side of track are equipped with supporting guide wheel, and track and mechanism to be expected, translation lifting mechanism, material library cooperate, on steel skeleton
It is provided with lifting lug, nylon strip mounting base is installed at the top of steel skeleton, nylon scoring-proof structure is set in nylon strip mounting base, prevents U
The damage of type pipe.
Preferably, mechanism to be expected, the structure of outbound mechanism to be expected of the present invention of being put in storage is identical, be put in storage mechanism to be expected,
Outbound mechanism to be expected is provided with mounting rack, roller apparatus, transmission mechanism to be expected, is equipped on mounting rack for putting and transporting
The roller apparatus of charging tray, transmission mechanism to be expected are connect with roller apparatus, and automatic control system is connect with transmission mechanism to be expected, described
Roller apparatus is made of bearing, sprocket wheel, roller and transmission chain, and each pair of bearing is symmetrically mounted on the two mounting rack two sides in left and right, left
Right two sets of sprocket wheels are sleeved on the outside of each pair of bearing, and the two sets of rollers in left and right are sleeved on the inside of each pair of bearing, two sets of left and right roller and material
Disk cooperation, the transmission chain of the left and right sides respectively connects the sprocket wheel of the left and right sides, transmission mechanism to be expected and the left and right sides
Head sprocket connection.
The transmission mechanism to be expected is made of decelerating motor, shaft coupling and connecting shaft, and decelerating motor passes through the connection of left and right two
Axis device respectively with left and right two connect axis connection, control two connecting shafts and connect respectively with the head sprocket of the left and right sides.
Preferably, translation lifting mechanism of the present invention includes rack, cantilever roller arrangement, drives walking mechanism, is electronic
Lifting device, the driving walking mechanism are mounted on two rail, and rack is mounted in driving walking mechanism, and rack is equipped with
Electric lifting device, electric lifting device are connect with the frame of cantilever roller arrangement, and cantilever roller arrangement is provided with frame, charging tray slows down
Machine, sleeve-barrel roollr chain link, charging tray driving device, the charging tray driving device are identical two sets and in symmetric configuration, charging tray
Driving device is made of idler wheel, mandrel, rolling bearing units, sprocket wheel, and the charging tray of the same side is driven dress by the sleeve-barrel roollr chain link of every side
Set connected, the two sets sleeve-barrel roollr chain links in left and right are driven by charging tray speed reducer, and mandrel is mounted on frame by rolling bearing units, rolling
Wheel is mounted on mandrel, and the idler wheel and charging tray of two jacking disk drive devices of left and right cooperate, automatic control system and charging tray speed reducer,
Electric lifting device, driving walking mechanism are all connected with, and driving walking mechanism drives entire translation lifting mechanism to move left and right, charging tray
Speed reducer drives charging tray to be moved forward and backward by charging tray driving device, and the frame of electric lifting device driving cantilever roller arrangement makes thereon
Lower movement.
Preferably, electric lifting device includes servo motor, four groups of closed loop chains, helical speed reduction gears, helical cut gear
Fast machine is made of main helical speed reduction gear, rear helical speed reduction gear, preceding helical speed reduction gear, and servo motor and main helical gear slow down
Machine connection, main helical speed reduction gear are all connected with rear helical speed reduction gear, preceding helical speed reduction gear, and rear helical speed reduction gear hangs
Two groups of closed loop chains are installed, between preceding helical speed reduction gear, cantilever roller arrangement front part sides between the two sides of arm roller arrangement rear portion
Two groups of closed loop chains are installed, four groups of closed loop chains are connect with the frame of cantilever roller arrangement, rear helical speed reduction gear, preceding helical gear
Speed reducer is respectively moved synchronously by two groups of closed loop chains and is steadily moved up and down come driver framework, automatic control system and servo motor
Connection.
Preferably, material library of the present invention includes material frame, automatic lifting rolling screen door, sealing device, air cleaning unit,
The material is provided with several layers, and automatic lifting rolling screen door is mounted on material frame inlet, expects every layer of the frame a set of independent material frame of setting
Transmission system, sealing device, translation lifting mechanism detection switch, every layer of frame of material are equipped with an outlet air of air cleaning unit
Pipe, charging tray and material frame transmission system cooperation, translation lifting mechanism detection switch and translation lifting mechanism cooperate, automatic lifting roller shutter
Door, translation lifting mechanism detection switch, material frame transmission system, air cleaning unit are connect with automatic control system.
Material frame transmission system of the present invention includes power device, material frame main shaft, material frame roller head, duplicate sprocket device, a left side
Right two sets of duplicate sprocket devices are identical and corresponding, and every set duplicate sprocket device includes bushroller chain, main duplicate sprocket, upper duplex
Sprocket wheel, lower duplicate sprocket, bushroller chain connect main duplicate sprocket, upper duplicate sprocket, lower duplicate sprocket, power device
It is mounted on material frame, power device is connected by the main duplicate sprocket of material frame main shaft and two sets of duplicate sprocket devices of two sides, material
Frame roller head, upper duplicate sprocket are rotatably installed on material frame by shaft and are higher than main duplicate sprocket, lower duplicate sprocket, main duplex chain
Wheel, lower duplicate sprocket are rotatably installed on material frame, and material frame roller head, upper duplicate sprocket, lower duplicate sprocket are multiple, multiple material framves
The two rows of configured in parallel of roller head point constitute the roller-way with charging tray cooperation in the inside of material frame two sides.
It runs smoothly in order to ensure charging tray passes in and out in material frame, prevents charging tray from expecting secundly occur when running in frame
Therefore a certain number of guide wheel devices are arranged in material frame two sides in situation.In addition to this, in the inlet end setting " eight of material frame
Font " guiding device is a set of, it is ensured that the steady safety of charging tray is run to inside material frame from translation lifting device.
The present invention solves technical solution used by above-mentioned technical problem further include:
A kind of control method of nuclear power evaporator U-tube automatic warehouse equipment, using above-mentioned nuclear power evaporator with U-shaped
Pipe automatic warehouse equipment carry out and the following steps are included:
U-tube passes through first when being put in storage to be put in storage the roller apparatus of mechanism to be expected the charging tray equipped with U-tube is sent to translation
The corresponding front-rear position of elevating mechanism, translation lifting mechanism is by driving walking mechanism to be moved to and be put in storage machine to be expected at the same time
Frame is moved to and is put in storage wait expect the material in mechanism by electric lifting device by the corresponding left-right position of structure, translation lifting mechanism
The corresponding upper and lower position of disk；
Charging tray is moved in translation lifting mechanism by roller apparatus and charging tray driving device；
Translation lifting mechanism by driving walking mechanism to be moved to and plan to be put into the corresponding left-right position of the material frame of charging tray,
Frame is moved to by electric lifting device and is put into the corresponding upper and lower position of the material frame of charging tray with plan by translation lifting mechanism；
When translation lifting mechanism detection switch detects that translation lifting mechanism is close, translation lifting mechanism detection switch hair
Signal stops moving to automatic control system, automatic control system output order by translation lifting mechanism, corresponding to expect the automatic of frame
It going up and down rolling screen door to open, air cleaning unit starting, charging tray is moved to material frame by charging tray driving device, material frame transmission system,
Automatic lifting rolling screen door, air cleaning unit are closed；
Translation lifting mechanism is corresponding with the plan material frame of outbound by driving walking mechanism to be moved to first when U-tube outbound
Left-right position, translation lifting mechanism by electric lifting device by frame be moved to plan the material frame of outbound it is corresponding up and down
Position；
When translation lifting mechanism detection switch detects that translation lifting mechanism is close, translation lifting mechanism detection switch hair
Signal stops moving to automatic control system, automatic control system output order by translation lifting mechanism, corresponding to expect the automatic of frame
It goes up and down rolling screen door to open, air cleaning unit starting, charging tray is moved to translation and is risen by material frame transmission system, charging tray driving device
In descending mechanism, automatic lifting rolling screen door, air cleaning unit are closed；
By driving walking mechanism to be moved to left-right position corresponding with outbound mechanism to be expected, translation rises translation lifting mechanism
Frame is moved to upper and lower position corresponding with outbound mechanism to be expected by electric lifting device by descending mechanism；
Charging tray is by charging tray driving device and is moved in outbound mechanism to be expected；
Charging tray equipped with U-tube is sent to destination by roller apparatus by outbound mechanism to be expected.
Compared with prior art, the present invention having the following advantages that and effect:
1. having filled up the blank in nuclear power evaporator U-tube Special stereoscopic warehouse；
2. improving the utilization rate in space.U-tube Special stereoscopic warehouse space utilization rate is 6 times of original storage mode；
3. accelerating cargo access, reduce labor intensity, improves production efficiency.U-tube Special stereoscopic warehouse has quick
Enter outbound ability, cargo is properly stored in tiered warehouse facility, U-tube finished product is sent to production line timely automatedly.Meanwhile it is three-dimensional
Warehouse system alleviates worker's comprehensive labor intensity；
4. advanced logistics system improves enterprise production management level.Original warehouse is the storage place of cargo,
Saving cargo is its unique function, belongs to static storage.It is carried using advanced automated material in U-tube Special stereoscopic warehouse
Equipment can not only make cargo automatic access as needed in warehouse, but also can be had with the production link other than warehouse
It connects to machine, and so that warehouse is become the important ring in materials circulation by computer management system and automated material haulage equipment
Section, belongs to dynamic storing.
Detailed description of the invention
Fig. 1 is the floor map of the embodiment of the present invention.1 is charging tray in Fig. 1, and 2 be to be put in storage mechanism to be expected, 3 be that translation rises
Descending mechanism, 4 be material library, and 5 be outbound mechanism to be expected.
Fig. 2 is the structural schematic diagram of charging tray of the embodiment of the present invention.
Fig. 3 is the main view of (storage or outbound) of embodiment of the present invention mechanism to be expected.
Fig. 4 is the top view of Fig. 3.
Fig. 5 is the main view of translation lifting mechanism shown in Fig. 1.
Fig. 6 is the top view of Fig. 5.
Fig. 7 is the main view of material library shown in Fig. 1.
Fig. 8 is the right view of material frame transmission system shown in Fig. 7.
Fig. 9 is the B-B cross-sectional view of Fig. 7.
Specific embodiment
Referring to FIG. 1 to FIG. 9, the present embodiment include 24 charging trays 1, it is a set of be put in storage mechanism 2 to be expected, a set of translation is gone up and down
Mechanism 3, three jacking libraries 4, a set of outbound mechanism 5 to be expected and automatic control system, the charging tray 1 is for putting U-tube finished product；
It is described to be put in storage mechanism 2 to be expected parking and moving for charging tray 1；Translation and liter of the translation lifting mechanism 3 for charging tray 1
Drop is the mechanism that connection is put in storage mechanism 2 to be expected and material library 4；The material library 4 is for storing charging tray 1；The outbound mechanism 5 to be expected
Charging tray 1 on translation lifting mechanism 3 is moved to outbound mechanism 5 to be expected by parking and moving for charging tray 1.Automatically control system
System is used to control the mutually coordinated work of each mechanism.
Preferably, charging tray 1 of the present invention is having a size of 13000mm × 4500mm × 120mm(length × width × height), charging tray
1 is mainly made of steel skeleton 11, nylon scoring-proof structure 12, track 13；Steel skeleton 11 is by fashioned iron, steel plate, stainless steel plate, circle
Steel, checkered steel plate composition；11 surrounding of steel skeleton is welded by type steel skeleton, to ensure charging tray overall stability and rigidity；?
The position for needing to place nylon scoring-proof structure 12 is welded by the fashioned iron of some strength, then installs Buddhist nun at the top of fashioned iron
Imperial mounting base, certain surplus is arranged in nylon strip mounting base length, to facilitate nylon strip that can adjust when placing different workpieces
Save its position；In the position without placing nylon strip；It is passed through at length direction (Fig. 2 left and right directions) using the round steel of certain diameter
Fashioned iron, steel plate (punching on fashioned iron, steel plate, for fixing round steel), are then welded in fashioned iron and steel plate position of opening for round steel；
To reduce the abrasion of charging tray 1 in the process of running, charging tray 1 must make shaping after the completion of type steel skeleton welds in welding platform,
Then by stainless steel plate bending it is at L-shaped after, be welded in 1 length direction of charging tray, two side, each one of left and right, as charging tray 1 in material library
4, the track 13 when the positions such as hoistable platform are run, for the support and guiding of charging tray 1, the side of L shape track 13 is equipped with support
The bottom surface of directive wheel, L shape track 13 is connect with roller 223.Lifting lug at the setting of charging tray 1 six, for production middle rolling car lifting.
Preferably, the present invention is put in storage mechanism 2 to be expected, outbound mechanism 5 to be expected uses identical structure, it is used separately as U-shaped
The platform of conveying charging tray 1 when pipe storage or outbound.Be put in storage mechanism 2 to be expected, outbound mechanism 5 to be expected is provided with mounting rack 21,
Roller apparatus 22, transmission mechanism to be expected 23 and directive wheel 24 are equipped with roller apparatus 22, the roller apparatus 22 on mounting rack 21
For putting and transporting charging tray 1, transmission mechanism 23 to be expected provides power to roller apparatus 22, rotates roller 223, described automatic
Control system is used to control the stopping and operation of roller apparatus 22.
The roller apparatus 22 is made of bearing 221, sprocket wheel 222, roller 223 and transmission chain 224, and each pair of bearing 221 is right
Title is mounted on left and right (up and down direction of Fig. 4) two 21 two sides of mounting rack, and the two sets of sprocket wheels 222 in left and right are sleeved on each pair of bearing 221
Outside, the two sets of rollers 223 in left and right are sleeved on each pair of 221 inside of bearing, and two sets of left and right roller 223 and charging tray 1 cooperate, the left and right sides
Transmission chain 224 include respectively head sprocket 222-1 by the sprocket wheel 222(of the left and right sides) connect, transmission mechanism to be expected 23 with
The head sprocket 222-1 connection of the left and right sides.
The transmission mechanism to be expected 23 is made of decelerating motor 231, shaft coupling 232 and connecting shaft 233, decelerating motor 231
By left and right two shaft couplings 232 respectively with left and right two connecting shafts 233 connect, left and right two connecting shafts 233 respectively with left and right
The head sprocket 222-1 connection of two sides.
Directive wheel 24 is symmetrically arranged on the inside of two mounting racks 21 of the present embodiment.
Preferably, translation lifting mechanism 3 of the present invention is workpiece transferring platform, it can be by workpiece in X-Y-Z tri-
A direction movement.Main composition: rack 31, cantilever roller arrangement 32(charging tray feeding-discharging mechanism), driving walking mechanism 33, electronic mention
Rise device 34.Rack 31 is the backbone of entire translation lifting mechanism 3, fully considers the rigidity and stabilization of frame in design
Property, Suo Youzhu, beam are all made of combined welding structure.The movement of 1 input and output material library 4 of charging tray is completed by 38 sets of cantilever roller arrangements 32, often
Covering cantilever roller arrangement 32 includes that (after the left side of Fig. 1, Fig. 5, Fig. 6 are, before right side is, top is a left side, and lower section is the right side, left and right for left and right
Balanced configuration) two sets of the charging tray driving device being made of idler wheel 321, mandrel 322, rolling bearing units 323, sprocket wheel 324 and a set of frames
Two sets of frame 327, a set of charging tray speed reducer 325, left and right sleeve-barrel roollr chain links 326, a set of sleeve roller of every side (left or right side)
Charging tray driving device before and after the same side is connected by subchain ring 326, and two sets of left and right sides sleeve-barrel roollr chain link 326 is subtracted by charging tray
Fast machine 325 drives.1 maximum movement speed of charging tray is 8m/min, 325 driving power 3kw of speed reducer, using variable-frequency motor.Cantilever
The frame 327 of roller arrangement 32 is connect with the closed loop chain 341 of electric lifting device 34, and mandrel 322 is installed by rolling bearing units 323
On frame 327, idler wheel 321 is mounted on mandrel 322, and idler wheel 321 is rotatably installed on frame 327, and charging tray 1 is set when working
In on idler wheel 321, frame 327 mitigates own wt as far as possible in design, while must also guarantee the rigidity of entire frame.Translation rises
Descending mechanism 3 is equipped with four sets of driving walking mechanism 33(and can be implemented by using the prior art), it walks on two QU70 rail 331, rail
Away from 7m, stroke distances about 29m, rail level absolute altitude is 1.2m.Maximum operational speed is 6m/min.Electric lifting device 34 uses chain
Wheel-chain lifting mode is located on four angles of rack 31 by four groups of closed loop chain 341() form hoisting mechanism and with it is outstanding
The frame 327 of arm roller arrangement 32 connects, and is driven by a set of servo motor 342, by helical speed reduction gear 343(by main helical gear
Speed reducer 343-1, rear helical speed reduction gear 343-2, preceding helical speed reduction gear 343-3 composition) distribution power output, subsequent two
Group closed loop chain 341 is set between rear helical speed reduction gear 343-2,32 rear portion two sides of cantilever roller arrangement, and the two of front
Group closed loop chain 341 be set in front of between helical speed reduction gear 343-3,32 front part sides of cantilever roller arrangement, thus protect
Demonstrate,prove 4 points of synchronism, it is ensured that the stationarity of 327 uphill process of frame；Driving walking mechanism 33 drives entire translation lifting mechanism
3 or so (being up and down direction on Fig. 6 for input and output material direction) are mobile, and charging tray speed reducer 325 is driven by charging tray and filled
It sets driving charging tray 1 to be moved forward and backward, rear helical speed reduction gear 343-2, preceding helical speed reduction gear 343-3 respectively pass through two groups of closed loop chains
341 move synchronously that carry out about 327 driver framework steadily mobile, referring to Fig. 5, Fig. 6.
Preferably, material library 4 of the present invention is mainly by three material framves, 41, three sets of automatic lifting rolling screen door 42,24
Jacking frame transmission system 43 forms.Totally three, frame 41, material, each material frame 41 divide eight layers, one charging tray 1 of every layer of placement, three material framves
41 24 layers in total, i.e. 24 charging trays 1.Every layer of frame 41 a set of independent material frame transmission system 43 of setting of material, each material frame 41 totally eight
Set, three totally 24 sets of material framves.Each material frame 41 includes column 411, crossbeam, material frame plate 412, interlayer partition 413.Column 411, cross
Beam is fixed into combined type steel column frame.Interlayer partition 413 separates material about 41 sheaf space of frame completely, can guarantee this layer of steel pipe
Cleanliness is not influenced substantially by upper and lower level, is thus greatly reduced steel pipe in material library 4 and is stored the probability made dirty in link.Column
Material frame plate 412(thick steel plate is used between 411) welding, expect support plate of the frame plate 412 not only as transmitting torque between material frame 41, but also
Installation stressed plate as material frame transmission system 43.43 power of material frame transmission system of a certain layer (referring both to the layer below, similarly hereinafter)
It is exported by power device (variable-frequency motor speed reducer) 431, by expecting that frame main shaft 432 drives to the two sides (right and left of Fig. 8, Fig. 9
To) main duplicate sprocket 435-1, the bushroller chain 435-4 of certain side (left or right side) is by the main duplicate sprocket of the side
435-1, upper duplicate sprocket 435-2, lower duplicate sprocket 435-3 connect the duplicate sprocket device 435 for constituting the side, expect frame roller
First 433, upper duplicate sprocket 435-2 is rotatably installed on material frame 41 by shaft 434, expects frame roller head 433, upper duplicate sprocket 435-
2, lower duplicate sprocket 435-3 is multiple, multiple material frame roller heads 433 divide two rows of configured in parallel material 41 two sides of frame inside (with
Its upper duplicate sprocket 435-2 being correspondingly connected with is located at outside, referring to Fig. 9) constitute the roller-way cooperated with charging tray 1；Roller-way and two sides
Two duplicate sprocket devices 435 move synchronously, the both sides of such U-tube charging tray 1 are respectively supported at two discharge frame roller heads 433
On, so that U-tube charging tray 1 is more steady, will not jolt.Main duplicate sprocket 435-1, lower duplicate sprocket 435-3 are rotatablely installed
On material frame 41, while bushroller chain 435-4 imparts power to duplicate sprocket 435-2, material frame roller connected to it
First 433 rotate with it.It runs smoothly in order to ensure charging tray 1 passes in and out in material frame 41, prevents charging tray 1 from expecting when running in frame 41
Therefore a certain number of guide wheel devices 44 are arranged in material 41 two sides of frame in the case where existing secundly.Ensure that charging tray 1 is steadily pacified
Complete slave translation lifting mechanism 3 is run to inside material frame 41.
Automatic lifting rolling screen door 42 includes the bin gate 421 of PVC material production, door body winding system.Automatic lifting rolling screen door
42 are controlled by automatic control system, when translation lifting mechanism 3 moves into a material frame 41, are examined by translation lifting mechanism
Switch one signal of transmitting is surveyed to automatic control system, material of the automatic control system output order to 3 face of translation lifting mechanism
The automatic lifting rolling screen door 42 of frame 41 opens automatic lifting rolling screen door 42 by door body winding system.
Expect that the also settable air cleaning unit in library 4, air cleaning unit are mounted on material frame 41, every layer of frame 41 of material is respectively provided with
One discharge pipe connecting with air cleaning unit, every layer that the wind after filtration, purification is sent to entering bin 41 as needed are kept
Expect 41 internal positive pressure of frame, dust is avoided to enter, makes to expect that frame 41 keeps clean.
Compared with prior art, the present invention having the following advantages that and effect:
1. having filled up the blank in nuclear power evaporator U-tube Special stereoscopic warehouse.Original U-tube storage is only placed on one
On a material platform, blocked with canvas；
2. improving the utilization rate in space.U-tube Special stereoscopic warehouse space utilization rate is 6 times of original storage mode；
3. accelerating cargo access, reduce labor intensity, improves production efficiency.U-tube Special stereoscopic warehouse has quick
Enter outbound ability, cargo is properly stored in tiered warehouse facility, U-tube finished product is sent to production line timely automatedly.Meanwhile it is three-dimensional
Warehouse system alleviates worker's comprehensive labor intensity；
4. advanced logistics system improves enterprise production management level.Original warehouse is the storage place of cargo,
Saving cargo is its unique function, belongs to static storage.It is carried using advanced automated material in U-tube Special stereoscopic warehouse
Equipment can not only make cargo automatic access as needed in warehouse, but also can be had with the production link other than warehouse
It connects to machine, and so that warehouse is become the important ring in materials circulation by computer management system and automated material haulage equipment
Section, belongs to dynamic storing.
The simple deformation or equivalence replacement of all design concepts of the present invention, it is considered that fall into protection scope of the present invention.
Claims (9)
1. a kind of nuclear power evaporator U-tube automatic warehouse equipment, including charging tray, automatic control system, it is characterized in that: also setting
Need to be expected mechanism, translation lifting mechanism, material library, the charging tray is for putting U-tube；The mechanism to be expected is by being put in storage machine to be expected
Structure, outbound mechanism composition to be expected are put in storage mechanism to be expected, outbound mechanism to be expected is used to parking and moving for charging tray；The translation
Movement of the elevating mechanism for charging tray between mechanism to be expected and material library；The material library is for storing charging tray；Automatic control system
It is all connected with mechanism to be expected, translation lifting mechanism, material library；The translation lifting mechanism includes rack, cantilever roller arrangement, driving row
Mechanism, electric lifting device are walked, the driving walking mechanism is mounted on two rail, and rack is mounted on driving walking mechanism
On, rack is equipped with electric lifting device, and electric lifting device is connect with the frame of cantilever roller arrangement, and cantilever roller arrangement is provided with
Frame, charging tray speed reducer, sleeve-barrel roollr chain link, charging tray driving device, the charging tray driving device are identical two sets and left and right
Balanced configuration, charging tray driving device are made of idler wheel, mandrel, rolling bearing units, sprocket wheel, and the sleeve-barrel roollr chain link of every side is by the same side
Charging tray driving device be connected, left and right two sets sleeve-barrel roollr chain links by charging tray speed reducer drive, mandrel pass through rolling bearing units peace
On frame, idler wheel is mounted on mandrel, and the idler wheel and charging tray of two jacking disk drive devices of left and right cooperate, automatic control system
It is all connected with charging tray speed reducer, electric lifting device, driving walking mechanism, it is described to be put in storage mechanism to be expected, outbound mechanism to be expected
Structure is identical.
2. nuclear power evaporator according to claim 1 U-tube automatic warehouse equipment, it is characterized in that: the charging tray packet
Steel skeleton, nylon scoring-proof structure, track are included, track is fixed on steel skeleton two sides, and the side of track is equipped with supporting guide wheel, rail
Road and mechanism to be expected, translation lifting mechanism, material library cooperate, and lifting lug is provided on steel skeleton, installation nylon strip peace at the top of steel skeleton
Seat is filled, nylon scoring-proof structure is set in nylon strip mounting base.
3. nuclear power evaporator according to claim 1 or 2 U-tube automatic warehouse equipment, it is characterized in that: being put in storage wait expect
Mechanism, outbound mechanism to be expected are provided with mounting rack, roller apparatus, transmission mechanism to be expected, are equipped on mounting rack for putting
And the roller apparatus of transhipment charging tray, transmission mechanism to be expected are connect with roller apparatus, automatic control system and transmission mechanism to be expected connect
It connects, the roller apparatus is made of bearing, sprocket wheel, roller and transmission chain, and each pair of bearing is symmetrically mounted on two mounting racks in left and right
Two sides, the two sets of sprocket wheels in left and right are sleeved on the outside of each pair of bearing, and the two sets of rollers in left and right are sleeved on the inside of each pair of bearing, the two sets of rollers in left and right
Wheel cooperates with charging tray, and the transmission chain of the left and right sides respectively connects the sprocket wheel of the left and right sides, transmission mechanism to be expected and left and right
The head sprocket of two sides connects.
4. nuclear power evaporator according to claim 3 U-tube automatic warehouse equipment, it is characterized in that: described wait expect to pass
Motivation structure is made of decelerating motor, shaft coupling and connecting shaft, decelerating motor by left and right two shaft couplings respectively with left and right two
Axis connection is connected, two connecting shafts in left and right are connect with the head sprocket of the left and right sides respectively.
5. nuclear power evaporator according to claim 1 U-tube automatic warehouse equipment, it is characterized in that: electronic promotion fills
It sets including servo motor, four groups of closed loop chains, helical speed reduction gears, helical speed reduction gear is by main helical speed reduction gear, rear helical teeth
Take turns speed reducer, preceding helical speed reduction gear composition, servo motor connect with main helical speed reduction gear, main helical speed reduction gear with retread
Gear reduction unit, preceding helical speed reduction gear are all connected with, and subsequent two groups of closed loop chains are set in rear helical speed reduction gear, hang
Between the two sides of arm roller arrangement rear portion, before two groups of closed loop chains of front are set in preceding helical speed reduction gear, cantilever roller arrangement
Between portion two sides, four groups of closed loop chains are connect with the frame of cantilever roller arrangement, and rear helical speed reduction gear, preceding helical speed reduction gear are each
It is moved synchronously by two groups of closed loop chains and is steadily moved up and down come driver framework, automatic control system is connect with servo motor.
6. nuclear power evaporator according to claim 1 or 2 U-tube automatic warehouse equipment, it is characterized in that: the material library
Including material frame, air cleaning unit and sealing device, the material is provided with several layers, and automatic lifting rolling screen door is mounted on material frame and enters
At mouthful, a set of independent material frame transmission system of every layer of frame setting, sealing device, translation lifting mechanism detection switch are expected, material frame is every
Layer is equipped with a discharge pipe of air cleaning unit, charging tray and material frame transmission system cooperation, translation lifting mechanism detection switch
Cooperate with translation lifting mechanism, automatic lifting rolling screen door, translation lifting mechanism detection switch, material frame transmission system, air cleaning
Device is connect with automatic control system.
7. nuclear power evaporator according to claim 6 U-tube automatic warehouse equipment, it is characterized in that: the material frame passes
Dynamic system includes power device, material frame main shaft, material frame roller head, duplicate sprocket device, and the two sets of duplicate sprocket devices in left and right are identical simultaneously
Corresponding, every set duplicate sprocket device includes bushroller chain, main duplicate sprocket, upper duplicate sprocket, lower duplicate sprocket, sleeve-barrel roollr
Chain connects main duplicate sprocket, upper duplicate sprocket, lower duplicate sprocket, and power device is mounted on material frame, and power device is logical
The connection of the main duplicate sprocket of punishment in advance frame main shaft and two sets of duplicate sprocket devices of two sides, material frame roller head, upper duplicate sprocket are by turning
Axis is rotatably installed on material frame and is higher than main duplicate sprocket, lower duplicate sprocket, and main duplicate sprocket, lower duplicate sprocket are rotatably installed in
Expect on frame, material frame roller head, upper duplicate sprocket, lower duplicate sprocket be it is multiple, the two rows of configured in parallel of multiple material frame roller heads point are being expected
The inside of frame two sides constitutes the roller-way with charging tray cooperation.
8. nuclear power evaporator according to claim 6 U-tube automatic warehouse equipment, it is characterized in that: the material frame two
Side is provided with guide wheel device, and splayed configuration guiding device is arranged in the inlet end of material frame.
9. a kind of nuclear power evaporator control method of U-tube automatic warehouse equipment, using any right of claim 1~8
It is required that the nuclear power evaporator with U-tube automatic warehouse equipment carry out and the following steps are included:
U-tube passes through first when being put in storage to be put in storage the roller apparatus of mechanism to be expected the charging tray equipped with U-tube is sent to translation lifting
The corresponding front-rear position of mechanism, translation lifting mechanism is by driving walking mechanism to be moved to and be put in storage mechanism pair to be expected at the same time
Frame is moved to and is put in storage wait expect the charging tray pair in mechanism by electric lifting device by the left-right position answered, translation lifting mechanism
The upper and lower position answered；
Charging tray is moved in translation lifting mechanism by roller apparatus and charging tray driving device；
Translation lifting mechanism is put into the corresponding left-right position of the material frame of charging tray with plan by driving walking mechanism to be moved to, and translates
Frame is moved to by electric lifting device and is put into the corresponding upper and lower position of the material frame of charging tray with plan by elevating mechanism；
When translation lifting mechanism detection switch detects that translation lifting mechanism is close, translation lifting mechanism detection switch is signaled
To automatic control system, automatic control system output order stops moving by translation lifting mechanism, the automatic lifting of corresponding material frame
Rolling screen door is opened, air cleaning unit starting, and charging tray is moved to material frame by charging tray driving device, material frame transmission system, automatically
Go up and down rolling screen door, air cleaning unit is closed；
Translation lifting mechanism first is by driving walking mechanism to be moved to a left side corresponding with the plan material frame of outbound when U-tube outbound
Frame is moved to upper bottom corresponding with the plan material frame of outbound by electric lifting device by right position, translation lifting mechanism
It sets；
When translation lifting mechanism detection switch detects that translation lifting mechanism is close, translation lifting mechanism detection switch is signaled
To automatic control system, automatic control system output order stops moving by translation lifting mechanism, the automatic lifting of corresponding material frame
Rolling screen door is opened, and air cleaning unit starting, charging tray is moved to translating hoist by material frame transmission system, charging tray driving device
In structure, automatic lifting rolling screen door, air cleaning unit are closed；
Translation lifting mechanism is by driving walking mechanism to be moved to left-right position corresponding with outbound mechanism to be expected, translating hoist
Frame is moved to upper and lower position corresponding with outbound mechanism to be expected by electric lifting device by structure；
Charging tray is moved in outbound mechanism to be expected by charging tray driving device；
Charging tray equipped with U-tube is sent to destination by roller apparatus by outbound mechanism to be expected.
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| CN107878992B (en) * | 2017-11-03 | 2023-06-02 | 徐州德坤电气科技有限公司 | Automatic storage system for fluffy articles of cotton and hemp bags |
| CN108177915B (en) * | 2018-02-09 | 2024-01-30 | 上海德辉物流有限公司 | Clean automatic warehouse storage system |
| IT201900002051A1 (en) * | 2019-02-13 | 2020-08-13 | Nuova Sima Spa | TILES LOADING / UNLOADING SYSTEM IN / FROM A WAREHOUSE |
| CN110127264A (en) * | 2019-06-24 | 2019-08-16 | 上海前山管道技术有限公司 | Pipe fitting stores 3 D stereo warehouse |
| CN110436219A (en) * | 2019-09-04 | 2019-11-12 | 陕西达刚筑路环保设备有限公司 | A kind of finished bin blowing transfer device |
| CN112591362A (en) * | 2020-12-18 | 2021-04-02 | 上海前山管道技术有限公司 | Pipe three-dimensional storage system |
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| FI109348B (en) * | 2000-07-04 | 2005-09-14 | Metso Paper Inc | Method and apparatus for sorting rolls |
| CN204280470U (en) * | 2014-09-22 | 2015-04-22 | 宁夏力远计算机科技有限公司 | A kind of tiered warehouse facility dispatching system |
| CN204642873U (en) * | 2015-04-20 | 2015-09-16 | 南京我乐家居制造有限公司 | Panel production line goes out loading device automatically |
| CN204847071U (en) * | 2015-06-01 | 2015-12-09 | 安徽江南化工股份有限公司 | Emulsion explosive cargo airplane device |
| CN204822911U (en) * | 2015-08-07 | 2015-12-02 | 河南省矿山起重机有限公司 | Chain drive formula drives hoist girder conveyor entirely |
| CN105712025B (en) * | 2016-03-30 | 2018-11-20 | 广东一鼎科技有限公司 | Store the mechanical system and its intelligence control system of adobe |
| CN206013614U (en) * | 2016-08-27 | 2017-03-15 | 中国联合工程公司 | Nuclear power evaporator U-tube automatic warehouse equipment |
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Address after: The city of Hangzhou city of Zhejiang Province, 310022 Stonebridge Road No. 338 Applicant after: United Engineers Ltd in China Address before: The city of Hangzhou city of Zhejiang Province, 310022 Stonebridge Road No. 338 Applicant before: China Lianhe Engineering Co., Ltd., China |
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