CN206122969U - Polymer radiator multicolumn melting welding machining center - Google Patents
Polymer radiator multicolumn melting welding machining center Download PDFInfo
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- CN206122969U CN206122969U CN201621117826.7U CN201621117826U CN206122969U CN 206122969 U CN206122969 U CN 206122969U CN 201621117826 U CN201621117826 U CN 201621117826U CN 206122969 U CN206122969 U CN 206122969U
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- 238000003466 welding Methods 0.000 title claims abstract description 159
- 238000002844 melting Methods 0.000 title claims abstract description 81
- 230000008018 melting Effects 0.000 title claims abstract description 81
- 229920000642 polymer Polymers 0.000 title abstract 2
- 230000005540 biological transmission Effects 0.000 claims abstract description 64
- 239000012943 hotmelt Substances 0.000 claims description 79
- 230000004927 fusion Effects 0.000 claims description 72
- 238000003825 pressing Methods 0.000 claims description 45
- 238000010438 heat treatment Methods 0.000 claims description 38
- 229920002521 macromolecule Polymers 0.000 claims description 37
- 230000007246 mechanism Effects 0.000 claims description 23
- 230000009471 action Effects 0.000 claims description 21
- 230000033001 locomotion Effects 0.000 claims description 20
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 230000033228 biological regulation Effects 0.000 claims description 8
- 239000000155 melt Substances 0.000 claims 2
- 239000000203 mixture Substances 0.000 description 33
- 238000000034 method Methods 0.000 description 21
- 238000010586 diagram Methods 0.000 description 19
- 238000013461 design Methods 0.000 description 18
- 238000013519 translation Methods 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 13
- 230000002146 bilateral effect Effects 0.000 description 12
- 238000009434 installation Methods 0.000 description 10
- 239000003638 chemical reducing agent Substances 0.000 description 9
- 238000007499 fusion processing Methods 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 238000009423 ventilation Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052755 nonmetal Inorganic materials 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000001149 cognitive effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model creatively discloses a polymer radiator multicolumn melting welding machining center, has the base, is equipped with on the base along the main transmission system of Y axle orientation conveying finned tube, lies in main transmission system right side on the base and is equipped with X axle right side fin post melting welding system in proper order along Y axle orientation, and Y axle right side piece melting welding system of group and Y axle right -hand member portion compress tightly the system, lieing in main transmission system left side on the base and being equipped with the one deck carriage apron that can follow X axle orientation and move, follow Y axle orientation on the one deck carriage apron and be equipped with the X axle left side fin post melting welding system that corresponds with the right side in proper order, Y axle left side piece melting welding system of group and Y axle left end portion compress tightly the system. This machining center can once only accomplish multicolumn subassembly finished product with many finned tubes whiles and the melting welding of many siphunculuss piece to reduce the melting welding number of times, reduce the melting welding risk, carry high pressure heater work efficiency rate and product quality.
Description
Technical field
The invention is related to non-metal heat dissipator and manufactures field, specifically, is related to a kind of macromolecule (PE-RT) aluminum
The automatical and efficient multicolumn melting welding machining center of composite heating radiator.
Background technology
Macromolecule (PE-RT) aluminium composite heating radiator is one kind by heat-proof polythene (PE-RT) tubing and aluminum wing heat dissipation element
After interference is compound, then the post wing-type radiator with the sweat soldering molding of heat-proof polythene (PE-RT) multi-way pipe fitting.This kind of radiator
Form because flow passage components are heat-proof polythene (PE-RT) tubing, pipe fitting melting welding, therefore with corrosion resistant, hygienic environment-protecting, anti-
Low temperature (- 40 DEG C), shock resistance, the outstanding advantages of life-span length (up to more than 15 years), be a kind of out and out low-carbon (LC), environmental protection,
The energy-conserving product of reduction of discharging.
Although such product has incomparable comprehensive advantage according to conventional metals class radiator, do not have always over 3 years
Obtain expected market cognitive.Restrict this environment-friendly energy-saving product promotion closely bound up with numerous common people's heating quality
Principal element be that equipment melting welding efficiency needed for existing this radiator production is too low, be " single-column machine " equipment, this sets
It is standby can only the post of a post one ground first by after tee pipe fitting and finned tube melting welding, the post of another post one ground will carry the tee pipe fitting of finned tube
Two is biphase molten, can just produce a composition product macromolecule radiator, thus plus man-hour requirement repeatedly manually put workpiece and many
Secondary melting welding.It is clear that often increasing a fusion process, just the quality risk of many melting welding, increases by one one-tenth percent defective, extends
20% Production Time.Therefore existing such " single-column machine " production equipment is adopted, percent defective lifting, low production efficiency is not only caused
Descend and cost of manufacture is too high, and then cause holding at high price for product, be also difficult to substitute the full gold of tradition of outmoded power consumption
Category radiator.And at present no matter existing " single-column machine " or fusion welding quality in also cannot meet reality from production equipment ability
The demand that the production on border and engineering are used.
The content of the invention
The invention provides a kind of macromolecule radiator multicolumn melting welding processing for the problem in the presence of prior art
Center, can be to the automatically and efficiently multicolumn melting welding processing of the carrying out of macromolecule (PE-RT) aluminium composite heating radiator, will many finned tubes
Simultaneously with multi-way pipe fitting melting welding, many column assembly finished products are disposably completed, so as to reduce melting welding number of times, reduce melting welding risk, improved
Working (machining) efficiency and product quality.
The technical scheme that the invention is adopted for:
Macromolecule radiator multicolumn melting welding machining center, with base, base be provided with along Y direction transmission radiator it
The main Transmission system of finned tube, is located at main Transmission system right side and is sequentially provided with X-axis right side fin post melting welding along Y direction on base
System, Y-axis right side pack fusion welding system and Y-axis right part pressing system;Being provided with positioned at main Transmission system left side on base can be along X
One layer of slide carriage of direction of principal axis movement, X-axis left side fin post melting welding corresponding with right side is sequentially provided with one layer of slide carriage along Y direction
System, Y-axis left side pack fusion welding system and Y-axis left part pressing system;X-axis right side fin post fusion welding system and X-axis left side wing
Piece post fusion welding system is used to complete between finned tube and single multi- way pipe fitting along the melting welding of X-direction;Y-axis right side pack melting welding system
System and Y-axis left side pack fusion welding system are used to complete the melting welding with single multi- way pipe fitting finned tube i.e. between finished Components;Y-axis
Right part pressing system is used for the compression that melting welding finished Components are treated in realization with Y-axis left part pressing system.
The macromolecule radiator multicolumn melting welding machining center, X-axis right side fin post fusion welding system has the X-axis second layer right
Slide carriage, the right slide carriage of the X-axis second layer can be moved on base along X-direction;The left part of the right slide carriage of the X-axis second layer is provided with for driving
The multicolumn jacking system that dynamic multicolumn hot melt head is slided up and down along Z-direction;The right slide carriage top of the X-axis second layer is provided with can be along X-axis side
To the mobile right slide carriage of X-axis third layer, the left part of the right slide carriage of X-axis third layer is provided with for placing many of single-pass and multi-way pipe fitting
Way pipe fitting lower clamp seat;X-axis third layer right slide carriage top is provided with can be along the 4th layer of right slide carriage of X-axis of X-direction movement, X-axis the
The left part of four layers of right slide carriage is provided with the pipe fitting upper fixture seat that can be moved up and down along Z-direction along Z-direction, by pipe fitting
Clamping fixture seat is positioned and compressed with the clamping engagement up and down of multi-way pipe fitting lower clamp seat to single-pass and multi-way pipe fitting;Preferably manage
Part upper fixture seat is divided into single-pass pipe fitting upper fixture seat and multi-way pipe fitting upper fixture seat, and single-pass pipe fitting upper fixture seat is driven by single-pass cylinder
Dynamic, multi-way pipe fitting upper fixture seat is by more logical air cylinder driven.
The macromolecule radiator multicolumn melting welding machining center, it is characterised in that X-axis left side fin post fusion welding system
It is arranged on one layer of slide carriage;X-axis left side fin post fusion welding system has the left slide carriage of the X-axis second layer, the left slide carriage of the X-axis second layer
Can move along X-direction on one layer of slide carriage;It is provided with for driving multicolumn hot melt head edge in the right part of the left slide carriage of the X-axis second layer
The multicolumn jacking system that Z-direction is slided up and down;The left slide carriage of the X-axis second layer is provided with can be along the X-axis third layer of X-direction movement
Left slide carriage, the right part of the left slide carriage of X-axis third layer is provided with the multi-way pipe fitting lower clamp seat for placing single-pass and multi-way pipe fitting;X
The left slide carriage of axle third layer is provided with can be along the 4th layer of left slide carriage of X-axis of X-direction movement, the right part Z of the 4th layer of left slide carriage of X-axis
Direction of principal axis is provided with the pipe fitting upper fixture seat that can be moved up and down along Z-direction, by pressing from both sides under pipe fitting upper fixture seat and multi-way pipe fitting
The clamping engagement up and down of tool seat is positioned and compressed to single-pass and multi-way pipe fitting.
The macromolecule radiator multicolumn melting welding machining center, the multicolumn hot melt head has multiple electrified regulation functions
, and the uniform heating body plate of the good heat of heat conductivility, the left and right sides of each heating plate is respectively provided with hot melt head public affairs and hot melt
Head is female, heats head and is common used to heat the termination of finned tube, heats head female for heating corresponding multi-way pipe fitting;Each heating
Hot melt head mother on plate is respectively arranged with surface temperature sensor.
There is the macromolecule radiator multicolumn melting welding machining center, Y-axis right side pack fusion welding system the Y-axis second layer right side to slip
Plate, the right slide carriage of the Y-axis second layer can be moved on base along Y direction;The rear end of the right slide carriage of the Y-axis second layer is provided with for driving list
The single-column jacking system that post hot melt head is slided up and down along Z-direction;The single-column hot melt head includes heating plate II, and is respectively mounted
The hot melt head of both sides is male and hot melt head is female before and after heating plate II, and the heating plate II is with electrified regulation function and heat conductivity
The good hot homogeneous body of energy;The right slide carriage of the Y-axis second layer is provided with can be along the right slide carriage of Y-axis third layer of Y direction movement, Y-axis the
Three layers of right slide carriage are provided with the Y-axis pipe fitting lower clamp seat for clamping finished Components and the Y-axis pipe that can be moved up and down along Z-direction
Part upper fixture seat, Y-axis pipe fitting upper fixture seat is located at the top of Y-axis pipe fitting lower clamp seat.
There is the macromolecule radiator multicolumn melting welding machining center, Y-axis left side pack fusion welding system a Y-axis second layer left side to slip
Plate, the left slide carriage of the Y-axis second layer can be moved on one layer of slide carriage along Y direction;The rear end of the left slide carriage of the Y-axis second layer is provided with for driving
The single-column jacking system that dynamic single-column hot melt head is slided up and down along Z-direction;The single-column hot melt head includes heating plate II, and difference
Hot melt head installed in both sides before and after heating plate II is male female with hot melt head, and the heating plate II is with electrified regulation function and leads
The good hot homogeneous body of hot property;The left slide carriage of the Y-axis second layer is provided with can be along the left slide carriage of Y-axis third layer of Y direction movement, Y
The left slide carriage of axle third layer is provided with the Y-axis pipe fitting lower clamp seat for clamping finished Components and the Y that can be moved up and down along Z-direction
Central siphon part upper fixture seat, Y-axis pipe fitting upper fixture seat is located at the top of Y-axis pipe fitting lower clamp seat.
The macromolecule radiator multicolumn melting welding machining center, Y-axis right part pressing system and Y-axis left part pressing system
Between be located at main Transmission system the left and right sides be also respectively provided with the right delivery system and left delivery system being oppositely arranged, right delivery
System is identical with the structure of left delivery system, the delivery of the finished heat radiator completed to melting welding for realization by the cooperation of the two
Work;The left delivery system has delivery base, and delivery base is provided with can move seat along the dynamic seat of the delivery of Y-axis movement, delivery
Two ends be provided with cylinder, the outfan of cylinder is connected with the workpiece supporting plate above the dynamic seat of delivery, and finished heat radiator is placed on
On workpiece supporting plate, the lifting and dropping place action to finished heat radiator is realized in workpiece supporting plate by cylinder action.
The macromolecule radiator multicolumn melting welding machining center, X-axis right side fin post fusion welding system and X-axis left side fin post
Between fusion welding system positioned at the both sides of main Transmission system further respectively have the right fixed system of fin for fixing on the right side of finned tube,
The left fixed system of fin for fixing on the left of finned tube;The right fixed system of fin is oppositely arranged with the left fixed system of fin, institute
State the fin right support that the right fixed system of fin includes for placing multicolumn heat radiator fin, and positioned at fin right support top by
The right pressing system of fin of air cylinder driven;Fin right support is provided with the fin supporting zone of n stations, for supporting n fin
Pipe;The right pressing system of the fin has the right reaction frame of compression being installed on base, and the top for compressing right reaction frame is provided with list
Post cylinder and multicolumn cylinder, are connected with the single-column flexibility pressure head for compressing the 1st station internally finned tube, multicolumn below the single-column cylinder
The multicolumn flexibility pressure head for compressing 2-n station internally finned tubes is connected with below cylinder;The left fixed system of the fin includes using
In the fin left socle for placing multicolumn heat radiator fin, and pressed by the left flexibility of fin of air cylinder driven positioned at fin left socle top
Clamping system;Fin left socle is provided with the fin supporting zone of n stations, and for hooking the cylinder clamping of heat radiator fin left end
Mechanism;The left Compliant pressure system of the fin has and compresses left reaction frame, compress left reaction frame top be provided with single-column cylinder and
Multicolumn cylinder, is connected with the single-column flexibility pressure head for compressing the 1st station internally finned tube, under multicolumn cylinder below the single-column cylinder
Side is connected with the multicolumn flexibility pressure head for compressing 2-n station internally finned tubes.
The macromolecule radiator multicolumn melting welding machining center, main Transmission system has main transmission base, main transmission base
Being provided with can be provided with by the fin supporting plate of air cylinder driven along the dynamic seat of the transmission of Y direction movement, the dynamic seat of transmission, and finned tube is placed
On fin supporting plate, the fin supporting plate realizes the lifting to finned tube and dropping place action in the presence of cylinder.
The invention has the advantages that:
The invention macromolecule radiator multicolumn melting welding machining center is a kind of full automatic high efficiency multicolumn non-metallic heat radiation
The melting welding production equipment of device, according to existing " single-column machine " equipment, can improve 3~N times by production efficiency.The invention macromolecule
Radiator multicolumn melting welding machining center, its welding technology scheme has extremely strong expansion, can according to the scheme of this innovation and creation
Such melting welding process equipment of production N (" unlimited ") post customized, makes the main production equipments of such energy saving non-metal heat dissipator
Efficiency and yield rate can infinitely improve.
Description of the drawings
Fig. 1 is the structural representation of embodiment macromolecule radiator multicolumn melting welding machining center.
Fig. 2 is the front view of embodiment macromolecule radiator multicolumn melting welding machining center.
Fig. 3 is the top view of embodiment macromolecule radiator multicolumn melting welding machining center.
Fig. 4 is the side view of embodiment macromolecule radiator multicolumn melting welding machining center.
Fig. 5 is the partial schematic diagram one in machining center with the right fixed system 4 of fin.
Fig. 6 is the partial schematic diagram two in machining center with the right fixed system 4 of fin.
Fig. 7 is the partial schematic diagram in machining center with fin post fusion welding system 5 on the right side of X-axis.
Fig. 8 is the assembling schematic diagram of the right slide carriage 28 of the X-axis second layer shown in Fig. 7.
Fig. 9 is the assembling schematic diagram of the right slide carriage 29 of X-axis third layer shown in Fig. 7.
Figure 10 is the assembling schematic diagram of X-axis the 4th shown in Fig. 7 layer right slide carriage 30.
Figure 11 is the structural representation of multicolumn jacking system 32 shown in Fig. 7.
Figure 12 is the structural representation of the hot melt of multicolumn shown in Fig. 7 31.
Figure 13 is the partial schematic diagram of Y-axis right side pack fusion welding system 6 in machining center.
Figure 14 is the assembling schematic diagram of the right slide carriage 66 of the Y-axis second layer in pack fusion welding system 6 on the right side of Y-axis shown in Figure 13.
Figure 15 is the assembling schematic diagram of the right slide carriage 67 of Y-axis third layer in pack fusion welding system 6 on the right side of Y-axis shown in Figure 13.
Figure 16 is the structural representation of single-column jacking system 69 in pack fusion welding system 6 on the right side of Y-axis shown in Figure 13.
Figure 17 is the structural representation of single-column hot melt 68 in pack fusion welding system 6 on the right side of Y-axis shown in Figure 13.
Figure 18 is the structural representation of Y-axis right part pressing system 7 in machining center.
Figure 19 is the structural representation of right delivery system 8 in machining center.
Figure 20 is the assembling schematic diagram of one layer of slide carriage 9 in machining center.
Figure 21 is the structural representation one of the left fixed system 10 of fin in machining center.
Figure 22 is the structural representation two of the left fixed system 10 of fin in machining center.
Figure 23 is the structural representation of X-axis fin post left side fusion welding system 11 in machining center.
Figure 24 is the assembling schematic diagram of the left slide carriage 133 of the X-axis second layer in the fusion welding system 11 of X-axis fin post left side.
Figure 25 is the assembling schematic diagram of the left slide carriage 134 of X-axis third layer in the fusion welding system 11 of X-axis fin post left side.
Figure 26 is the assembling schematic diagram of the 4th layer of left slide carriage 135 of X-axis in the fusion welding system 11 of X-axis fin post left side.
Figure 27 is the installation diagram of multicolumn hot melt 31 and multicolumn jacking system 32 in the fusion welding system 11 of X-axis fin post left side.
Figure 28 is the structural representation of Y-axis left side pack fusion welding system 12 in machining center.
Figure 29 is the assembling schematic diagram of the left slide carriage 139 of the Y-axis second layer in pack fusion welding system 12 on the left of Y-axis shown in Figure 28.
Figure 30 is the assembling schematic diagram of the left slide carriage 140 of Y-axis third layer in pack fusion welding system 12 on the left of Y-axis shown in Figure 28.
Figure 31 is the dress of single-column hot melt 68 and single-column jacking system 69 in pack fusion welding system 12 on the left of Y-axis shown in Figure 28
Figure.
Figure 32 is the structural representation of Y-axis left part pressing system 13 in machining center.
Figure 33 is the structural representation of left delivery system 14 in machining center.
Figure 34 is the structural representation of main Transmission system 15 in machining center.
Figure 35 is the fusion process figure using embodiment machining center to 20 post finished heat radiators.
Fin post fusion welding system 5 on the right side of base 1, line slideway auxiliary I 2, platform 3, the right fixed system 4 of fin, X-axis, Y-axis is right
Side pack fusion welding system 6, Y-axis right part pressing system 7, right delivery system 8, one layer of slide carriage 9, the left fixed system 10 of fin, X-axis
Left side fin post fusion welding system 11, Y-axis left side pack fusion welding system 12, Y-axis left part pressing system 13, left delivery system 14,
Main Transmission system 15, fin right support 16, the right pressing system 17 of fin, gripper shoe I 18, fin supporting zone I 19, microswitch
20, compress right reaction frame 21, cylinder flap seat 22, single-column cylinder 23, multicolumn cylinder 24, multicolumn guiding mechanism 25, the flexible pressure of single-column
26, multicolumn flexibility pressure head 27, the right slide carriage 28 of the X-axis second layer, the right slide carriage 29 of X-axis third layer, the 4th layer of right slide carriage 30 of X-axis is more
Post hot melt 31, multicolumn jacking system 32, line slideway auxiliary II 33, motor I 34, reductor I 35, leading screw I 36, screw I 37, axle
Bearing I 38, the right slide carriage mainboard 39 of the X-axis second layer, line slideway auxiliary III 40, leading screw II 41, screw II 42, the X-axis third layer right side slips
Plate mainboard 43, multi-way pipe fitting lower clamp seat 44, line slideway auxiliary IV 45, cylinder I 46, the 4th layer of right slide carriage frame 47 of X-axis, single-pass gas
Cylinder 48, single-pass pipe fitting upper fixture seat 49, cylinder 50 of ventilating more leads to guiding mechanism 51, multi-way pipe fitting upper fixture seat 52, cylinder II more
53, cylinder block I 54, slider I 55, riser 56, lifting position governor motion 57, buffer gear 58, heating plate I 59 heats head
Public I 60, hot melt head female I 61, surface temperature sensor 62, insulated heat base plate I 63, insulated heat cover plate I 64, Y-axis base plate 65,
The right slide carriage 66 of the Y-axis second layer, the right slide carriage 67 of Y-axis third layer, single-column hot melt 68, single-column jacking system 69, line slideway auxiliary V
70, motor II 71, reductor II 72, leading screw III 73, screw III 74, bearing block II 75, the right slide carriage mainboard 76 of the Y-axis second layer, directly
Line guideway VI 77, leading screw IV 78, screw IV 79, bearing block III 80, the right slide carriage mainboard 81 of Y-axis third layer, Y-axis pipe fitting lower clamp
Seat 82, cylinder block II 83, cylinder III 84, Y-axis pipe fitting upper fixture seat 85, single-column riser 86, cylinder IV 87, single-column cylinder block
88, slide block II 89, single-column lifting position governor motion 90, single-column buffer gear 91, heating plate II 92, hot melt head public II 93, heat
Molten head female II 94, insulated heat base plate II 95, insulated heat cover plate II 96, right part square chest base 97, right part square chest 98, end
Portion pipe fitting lower clamp seat 99, end cylinders seat 100, end cylinders 101, end pipe fitting upper fixture seat 102, bracket after right delivery
103, delivery base 104, line slideway auxiliary VII 105, delivery moves seat 106, cylinder block III 107, cylinder V 108, guiding mechanism
109, workpiece supporting plate 110, workpiece hook disk 111, motor III 112, reductor III 113, bearing block III 114, lead screw pair I 115, delivery
Front bracket 116, leading screw V 117, guide bearing 118, guide post 119, screw V 120, transmission support seat 121, motor IV 122,
Reductor IV 123, leading screw VI 124, screw VI 125, bearing block IV 126, fin left socle 127, the left Compliant pressure system of fin
128, gripper shoe II 129, fin supporting zone II 130, cylinder clamping mechanism 131 compresses left reaction frame 132, and the X-axis second layer is left
Slide carriage 133, the left slide carriage 134 of X-axis third layer, the 4th layer of left slide carriage 135 of X-axis, the left slide carriage mainboard 136 of the X-axis second layer, X-axis the 3rd
The left slide carriage mainboard 137 of layer, the 4th layer of left slide carriage frame 138 of X-axis, the left slide carriage 139 of the Y-axis second layer, the left slide carriage 140, Y of Y-axis third layer
The left slide carriage mainboard 141 of the axle second layer, the left slide carriage mainboard 142 of Y-axis third layer, left part square chest base 143, left part square chest 144,
Bracket 145 after left delivery, main transmission base 146, guide rail slide 147, the dynamic seat 148 of transmission, line slideway auxiliary VIII 149, slide
150, cylinder VI 151, fin supporting plate 152, fin pallet 153, lead screw pair II 154, leading screw VII 155, screw VII 156, bearing block
V 157, main transmission retaining mechanism 15 8, crossbeam 159, scale 160, finned tube 161, multi-way pipe fitting 162
Specific embodiment
Embodiment macromolecule radiator multicolumn melting welding machining center (five post machines)
The five posts machine shown in Fig. 1-4 has a rectangular seat 1 using shaped steel welding (or casting), left on base 1
Side is installed can ensure three piece technical grade line slideway auxiliaries I 2 of the part of appliance along the one-dimensional linear motion of X-direction, and it is convex that right side sets one
Play platform 3.One layer of slide carriage 9 is housed, the upper surface position of one layer of slide carriage 9 is located at same with the upper surface of platform 3 on line slideway auxiliary I 2
One plane.Left front end is provided with the right fixed system 4 of fin on platform 3, for fixing finned tube 161.Left front portion is provided with X on platform 3
Fin post fusion welding system 5 on the right side of axle.Left portion is provided with pack fusion welding system 6 on the right side of Y-axis on platform 3.Left back portion sets Y on platform 3
Axle right part pressing system 7.It is provided with positioned at the left side of Y-axis right part pressing system 7 on platform 3 and drags workpiece along Y direction
The right delivery system 8 of (radiator).The corresponding right front ends on one layer of slide carriage 9 are designed with the left fixed system 10 of fin, are used for
Fixed finned tube 161.Right front portion on one layer of slide carriage 9 is provided with fin post fusion welding system 11 on the left of X-axis.The right side on one layer of slide carriage 9
Middle part is provided with pack fusion welding system 12 on the left of Y-axis.Right rear portion on one layer of slide carriage 9 is provided with Y-axis left part pressing system 13.One layer
The left delivery system along Y direction dragging workpiece (radiator) is installed positioned at the right of Y-axis left part pressing system 13 on slide carriage 9
System 14.It is located between one layer of slide carriage 9 and platform 3 on line slideway auxiliary I 2, is provided with and drags workpiece (radiator) along Y direction
Main Transmission system 15.
The left and right that the right fixed system 4 of fin has collectively constituted multicolumn fin with the left fixed system 10 of fin supports positioning compression
Mechanism.As shown in Figure 5, Figure 6 the right fixed system 4 of fin mainly include it is fixed on platen 3 for placing multicolumn heatsink fins
Piece and the fin right support 16 with tally function, and positioned at the right pressing system 17 of fin of the top of fin right support 16.Fin
Right support 16 has gripper shoe I 18, and gripper shoe I 18 is provided with 5 fin supporting zones I 19 (being divided into No. 1~No. 5 positions), each
The microswitch 20 with tally function is respectively arranged with fin supporting zone I 19.Each heat radiator fin that operator is put into is equal
Can be pressed in this microswitch 20, the pressurized output switch amount signal of microswitch 20 feeds back to automatically controlling for machining center and is
System so that the regional location that the quantity of clear and definite this melting welding fin of main frame of automatic control system and fin are placed, and then can make
The machining center possesses the intelligent functions for recording and showing manufacturing schedule automatically.The top of fin right support 16 is equipped with by cylinder
The right pressing system 17 of fin of driving.As shown in Figure 6 the right pressing system 17 of fin is main by the right reaction frame 21 of compression, cylinder flap seat
22nd, single-column cylinder 23, multicolumn cylinder 24, multicolumn guiding mechanism 25, single-column flexibility pressure head 26, multicolumn flexibility pressure head 27 are constituted.Its
It is middle to compress right reaction frame 21 and fix the top Suspending fixation cylinder flap seat 22 for compressing right reaction frame 21 on platen 3, hang in cylinder
Single-column cylinder 23, multicolumn cylinder 24 and multicolumn guiding mechanism 25 are fixed with seat 22;The lower section of single-column cylinder 23 is connected with single-column
Flexible pressure head 26, the pressuring action to No. 1 position fin in fin supporting zone I 19 is responsible in the case where corresponding air-operated solenoid valve drives;
The lower section of multicolumn cylinder 24 and multicolumn guiding mechanism 25 is connected with multicolumn flexibility pressure head 27, bears in the case where corresponding air-operated solenoid valve drives
Pressuring action of the duty to No. 2 in fin supporting zone I 19~No. 5 position fins.
The synchronization action of fin post fusion welding system 11 on the left of X-axis right side fin post fusion welding system 5 as shown in Figure 1 and X-axis, mainly
Realize the finned tube 161 and single-pass pipe fitting (or multi-way pipe fitting 162) of radiator along the left side needed for the X-direction melting welding course of work
Right bilateral X to feed, clamping, hot melt, melting welding and unclamp depart from function.X-axis right side as shown in Figure 7 fin post fusion welding system
5 have the right slide carriage 28 of the X-axis second layer, the 4th layer of right slide carriage 30, multicolumn hot melt 31 of the right slide carriage 29, X-axis of X-axis third layer and multicolumn
Jacking system 32.The right slide carriage 28 of the X-axis second layer is arranged on the left front portion of platform 3 by two line slideway auxiliaries II 33, and passes through
Jing reducing motors drive screw it is secondary and along X-direction movement.Reducing motor is by motor I 34 (preferably servomotor) and slows down
Machine I 35 (preferably worm-gear speed reducer) is constituted.Accurate screw pair (preferably ball wire bar pair), by leading screw I 36
Constitute with screw I 37, the wherein frame of leading screw I 36 in being fixed between two bearing blocks I 38 in the left front portion of platform 3, the power of leading screw I 36
Square input is plugged in the output of reductor I 35 set by flat key.Rotated by the motor I 34 of procedure auto-control, moment of torsion leads to
Crossing the transmission of reductor I 35 rotates leading screw I 36, drives screw I 37 along X-axis translation, the screw I 37 and the right slide carriage of the X-axis second layer
The 28 right slide carriage mainboard 39 of the X-axis second layer connects, and realizes intelligence of the right slide carriage 28 of the X-axis second layer by procedure auto-control advanced positions
Can control function.
As Figure 7-8 Jing is installed by two line slideway auxiliaries III 40 above the right slide carriage 28 of the X-axis second layer to subtract
Speed motor drive screw is secondary and the right slide carriage 29 of X-axis third layer that drag along X-direction.Wherein reducing motor is (preferred by motor I 34
Ground is servomotor) and reductor I 35 (preferably worm-gear speed reducer) composition.Accurate screw pair (is preferably rolled
Ballscrew pair), it is made up of leading screw II 41 and screw II 42, the frame of leading screw II 41 is in being fixed on the right slide carriage mainboard 39 of the X-axis second layer
Between two bearing blocks I 38 in face, the moment input end of leading screw II 41 is plugged in the output of reductor I 35 set by flat key.
Rotated by the motor I 34 of procedure auto-control, moment of torsion rotates leading screw II 41 by the transmission of reductor I 35, drives screw II 42
Along X-axis translation, the screw II 42 is connected with the right slide carriage mainboard 43 of X-axis third layer of the right slide carriage 29 of X-axis third layer, realizes X-axis
Intelligent control function of the three layers of right slide carriage 29 by procedure auto-control advanced positions.The as shown in Figure 9 right slide carriage mainboard of X-axis third layer
43 left part design and installation has the multi-way pipe fitting lower clamp seat 44 for placing single-pass and multi-way pipe fitting 162.
It is provided with by two line slideway auxiliaries IV 45 above the right slide carriage mainboard 43 of X-axis third layer as shown in Fig. 7,10
The 4th layer of right slide carriage 30 of X-axis that Jing cylinders I 46 are dragged along X-direction, the 4th layer of right slide carriage 30 of X-axis is provided with the 4th layer of right side of X-axis
Slide carriage frame 47, in the left end of the 4th layer of right slide carriage frame 47 of X-axis the single-pass pipe of the driving of single-pass cylinder 48 is provided with along Z-direction
The multi-way pipe fitting upper fixture seat 52 that part upper fixture seat 49 and many ventilation cylinders 50 are driven by many logical guiding mechanisms 51.On single-pass pipe fitting
Clamping fixture seat 49 and multi-way pipe fitting upper fixture seat 52 are located at the top of multi-way pipe fitting lower clamp seat 44.This machining center is automatically controlled
System can be learnt according to the feedback of the pressurized output switch amount signal of the microswitch 20 of fin supporting zone I 19 and pressed from both sides under multi-way pipe fitting
The pipe fitting species (single-pass is how logical) placed on tool seat 44, intellectuality judges the corresponding electromagnetic valve of triggering, drives single-pass cylinder 48
Or the action of many ventilation cylinders 50, realize single-pass pipe fitting upper fixture seat 49 or the corresponding pipe fitting of the automatic impaction of multi-way pipe fitting upper fixture seat 52
Function.
As Figure 11-12 show the composition structure of multicolumn hot melt 31 and multicolumn jacking system 32 and its with the X-axis second layer
The assembly relation of right slide carriage 28:Have along many of Z-direction air cylinder driven in the left part design and installation of the right slide carriage 28 of the X-axis second layer
Post hot melt 31 and its multicolumn jacking system 32.As shown in figure 14 wherein multicolumn jacking system 32 is fixed on X-axis by securing member
The bottom back side of the right left end of slide carriage mainboard 39 of the second layer, multicolumn hot melt 31 is installed on carrying for multicolumn jacking system 32 by securing member
The left top of lift slab 56, can slide up and down under the driving of cylinder II 53 along Z-direction, realize the automatic liter of multicolumn hot melt 31
Drop function.Multicolumn jacking system 32 is main including cylinder II 53, the slider I 55 of cylinder block I 54, line slideway auxiliary, with straight line
The riser 56 of guide rail is constituted.It is auxiliary that the invention is preferably designed with lifting position governor motion 57 and buffer gear 58 etc.
Help device.Wherein cylinder block I 54 is fixed on the bottom back side of the right left end of slide carriage mainboard 39 of the X-axis second layer by securing member, to realize
The translation in the lump of multicolumn hot melt 31 and the right slide carriage 28 of the X-axis second layer along X-axis.
Figure 12 shows the composition structure of multicolumn hot melt 31, and multicolumn hot melt 31 is mainly by multiple with electrified regulation work(
Can, and the uniform composition of heating body plate I 59 of the good heat of heat conductivility.The left and right sides of each heating plate I 59 passes through securing member
Hot melt head male I 60 and hot melt head female I 61 are separately installed with, surface temperature is installed in the outer surface of tube wall of each hot melt head female I 61
Degree sensor 62, is capable of achieving the independent temperature control of each hot melt head, it is ensured that the temperature homogeneity and accuracy of melting welding, this is raising one
The key link of secondary property melting welding forming quality.In order to improve the thermal efficiency and reduce machining center internal heat transfer, the plurality of heating
The bottom of plate I 59 is lined with the insulated heat base plate I 63 of high temperature resistant (800 DEG C of >), and multicolumn hot melt 31 is adopted with insulation plate I 63
It is arranged on riser 56 with securing member.For the sake of for personal safety, the top design of the plurality of heating plate I 59 have insulation every
Hot cover plate I 64.
Y-axis right side pack fusion welding system 6 and the synchronization action of Y-axis left side pack fusion welding system 12, it is main to realize single (or many)
Post radiator is along the feed of the left and right bilateral Y-direction needed for Y direction pack fusion process, clamping, hot melt, melting welding and unclamps de-
From function.Figure 13 shows the composition structure and its assembly relation with platform 3 of pack fusion welding system 6 on the right side of Y-axis:It has
Right slide carriage 67, the single-column hot melt 68 of the right slide carriage 66 of Y-axis base plate 65, the Y-axis second layer, Y-axis third layer and single-column jacking system 69.Such as
Y-axis base plate 65 is provided with the left portion of platform 3 shown in Figure 14, two line slideway auxiliaries V 70, Y-axis are installed on Y-axis base plate 65
The right slide carriage 66 of the second layer line slideway auxiliary V 70 and be provided with Jing reducing motors driving screw mandrel side effect under can be along Y direction
Drag.Reducing motor is by motor II 71 (preferably servomotor) and reductor II 72 (preferably worm-gear speed reducer)
Composition.Accurate screw pair (preferably ball wire bar pair), is made up of leading screw III 73 and screw III 74.The frame of leading screw III 73 is in solid
It is scheduled between above Y-axis base plate 65 two bearing blocks II 75, the moment input end of leading screw III 73 is plugged in deceleration by flat key
In the output set of machine II 72.Rotated by the motor II 71 of procedure auto-control, moment of torsion makes leading screw III by the transmission of reductor II 72
73 rotate, and drive screw III 74 along the right slide carriage master of the Y-axis second layer of Y-axis translation, the screw III 74 and the right slide carriage 66 of the Y-axis second layer
Plate 76 connects, and realizes intelligent control function of the right slide carriage 66 of the Y-axis second layer by procedure auto-control advanced positions.
Figure 15 shows the composition structure and its dress with the right slide carriage 66 of the Y-axis second layer of the right slide carriage 67 of Y-axis third layer
With relation:Jing reducing motors are installed by two line slideway auxiliaries VI 77 above the right slide carriage 66 of the Y-axis second layer and drive silk
Bar is secondary and the right slide carriage 67 of Y-axis third layer that drag along Y direction.Wherein (preferably servo is electric by motor II 71 for reducing motor
Machine) and reductor II 72 (preferably worm-gear speed reducer) composition.Accurate screw pair (preferably ball wire bar pair),
It is made up of leading screw IV 78 and screw IV 79, the frame of leading screw IV 78 is in two axles being fixed on above the right slide carriage mainboard 76 of the Y-axis second layer
Between bearing III 80, the moment input end of leading screw IV 78 is plugged in the output of reductor II 72 set by flat key.By program certainly
The motor II 71 of dynamic control is rotated, and moment of torsion rotates leading screw IV 78 by the transmission of reductor II 72, drives screw IV 79 flat along Y-axis
Dynamic, the screw IV 79 is connected with the right slide carriage mainboard 81 of Y-axis third layer, realizes that the right slide carriage 67 of Y-axis third layer receives procedure auto-control
The intelligent control function of advanced positions.Left part design and installation above the right slide carriage mainboard 81 of shown Y-axis third layer has for putting
Put the Y-axis pipe fitting lower clamp seat 82 of the weldering finished Components fusion (there is single multi- way pipe fitting finned tube) of radiator, Y-axis third layer
Right part design and installation above right slide carriage mainboard 81 has cylinder block II 83, and cylinder III 84 is provided with along Z-direction on its upper left side
The Y-axis pipe fitting upper fixture seat 85 of driving, Y-axis pipe fitting upper fixture seat 85 is located at the top of Y-axis pipe fitting lower clamp seat 82.
Figure 16 shows the composition structure of single-column hot melt 68 and single-column jacking system 69 and its right with the Y-axis second layer
The assembly relation of slide carriage 66:There is the single-column along Z-direction air cylinder driven in the rearward end design and installation of the right slide carriage 66 of the Y-axis second layer
Hot melt 68 and its single-column jacking system 69.Single-column jacking system 69 is fixed on the right slide carriage mainboard of the Y-axis second layer by securing member
The bottom back side of 76 rearward ends, single-column hot melt 68 is installed on after the single-column riser 86 of single-column jacking system 69 by securing member
Top, can slide up and down under the driving of cylinder IV 87 along Z-direction, realize the function of auto-lift of single-column hot melt 68.
Figure 17 shows the composition structure of single-column jacking system 69.Mainly include cylinder IV 87, single-column cylinder block 88, straight line
The slide block II 89 of guideway, the single-column riser 86 with line slideway are constituted.The invention is preferably designed with single-column
The auxiliary device such as lifting position governor motion 90 and single-column buffer gear 91.Wherein single-column cylinder block 88 is fixed on by securing member
The bottom back side of the right rearward end of slide carriage mainboard 76 of the Y-axis second layer, to realize single-column hot melt 68 with the right slide carriage 66 of the Y-axis second layer along Y
The translation in the lump of axle.Single-column hot melt 68 is and the good hot homogeneous body heating of heat conductivility by with electrified regulation function
Plate II 92 is constituted.Both sides are separately installed with hot melt head male II 93 and hot melt head mother II by securing member before and after heating plate II 92
94, surface temperature sensor 62 is installed in the outer surface of tube wall of hot melt head female II 94, the independent temperature control of hot melt head is capable of achieving, really
The temperature homogeneity and accuracy of melting welding are protected, this is the key link for improving disposable melting welding forming quality.In order to improve thermal effect
Rate and reduction device interior heat transfer, the bottom of heating plate II 92 is lined with the insulated heat base plate II 95 of high temperature resistant (800 DEG C of >), adopts
The single-column jacking system 69 for being driven single-column hot melt 68 and insulated heat base plate II 95 with lower section cylinder IV 87 with securing member
Single-column riser 86 connects.For the sake of for personal safety, there is insulated heat cover plate II 96 in the top design of heating plate II 92.
Figure 18 shows the composition structure and its assembly relation with platform 3 of Y-axis right part pressing system 7:In platform 3
Left rear design Y-axis right part pressing system 7, it is mainly by under right part square chest base 97, right part square chest 98, end pipe fitting
Clamping fixture seat 99, end cylinders seat 100, end cylinders 101 and end pipe fitting upper fixture seat 102 are constituted.
Y-axis right part pressing system 7 and the synchronization action of Y-axis left part pressing system 13, it is main to realize that single (or many) posts dissipate
Compression and release function of the hot device along the left and right bilateral pipe fitting needed for Y direction pack fusion process.As shown in figure 18, right-hand member
Portion's square chest 98 is installed on the right part square chest base 97 in the left back portion of platform 3 by securing member, and the left part of its upper surface is by tight
Firmware is provided with end pipe fitting lower clamp seat 99, and the right part of its upper surface is provided with end cylinders seat 100 by securing member.At end
The left top of portion's cylinder block 100 is provided with end cylinders 101 by securing member along Z-direction, the outfan of this end cylinders 101
It is connected with end pipe fitting upper fixture seat 102.Under program, automatic output pressure drives end cylinders to corresponding electromagnetic valve
101 make end pipe fitting upper fixture seat 102 move up and down, and the left and right bilateral of list (many) the fin column jecket part of melting welding pack is treated in realization
Clamping and release.
Figure 19 shows the composition structure of right delivery system 8 and its assembling with the Y-axis right part pressing system 7 of platform 3
Relation:On platen 3 right delivery system 8 is installed positioned at the left side of Y-axis right part pressing system 7, its mainly by right delivery after
Bracket 103, delivery base 104, line slideway auxiliary VII 105, delivery move seat 106, cylinder block III 107, cylinder V 108, Guiding machine
Structure 109, workpiece supporting plate 110, workpiece hook disk 111, motor III 112, reductor III 113, bearing block III 114, lead screw pair I 115 and
Bracket 116 is constituted before delivery.Right delivery system 8 and left delivery system 14 either motor drag or pneumatic as Figure 1-4
Lifting have to be completely synchronized action, and its effect is not only capable of achieving along the left and right bilateral needed for Y, Z-direction pack fusion process
The lifting, dropping place, delivery transfer function of single (or many) post radiators, but also the combination melting welding molding of this machining center can be completed
Radiator output function.As shown in figure 19, bracket 103 is installed on the bottom of right part square chest base 97 by securing member after right delivery
Face, the upper surface of bracket 116 is provided with delivery base 104 by securing member before bracket 103 and delivery after right delivery.Two cylinder blocks
III 107 are landed in the two ends that inside is installed with the dynamic seat 106 of delivery of leading screw V 117 by line slideway auxiliary VII 105.Two in diagram
Cylinder V 108 is individually fixed on corresponding cylinder block III 107, and the guide bearing 118 in guiding mechanism 109 is installed on delivery and moves
In seat 106, the guide post 119 in the outfan and guiding mechanism 109 of cylinder V 108 is connected with workpiece supporting plate 110.Cylinder V
108 under the solenoid-driven of program automatic control, its outfan drive workpiece supporting plate 110 be capable of achieving the lifting to radiator workpiece,
Dropping place function.As shown in figure 19, wherein the reductor III 113 with necessary electromotor III 112 (preferably servomotor) is fixed
In the rearward end of delivery base 104.The frame of leading screw V 117 of lead screw pair I 115 (preferably ball screw assembly) is in being fixed on delivery
Between two bearing blocks III 114 above base 104, the moment input end of leading screw V 117 is plugged in reductor III by flat key
In 113 output set.Rotated by the motor III 112 of procedure auto-control, moment of torsion makes leading screw V by the transmission of reductor III 113
117 rotate, and drive screw V 120 along Y-axis translation, and the screw V 120 is connected with one of cylinder block III 107, is indirectly connected with
It is provided with workpiece supporting plate 110, workpiece supporting plate 110 dedicated for pulling the workpiece hook disk 111 of radiator workpiece fin.Then
It is capable of achieving the intelligent control function transmitted by the delivery of procedure auto-control advanced positions to radiator workpiece.
Figure 20 shows the composition structure and its assembly relation with base 1 of one layer of slide carriage 9:The left side above base 1 leads to
Cross one layer of slide carriage 9 that three line slideway auxiliaries I 2 are provided with Jing reducing motors drive screw pair and drag along X-direction, the assembling
Structure is mainly by one layer of slide carriage 9, line slideway auxiliary I 2, transmission support seat 121, motor IV 122, reductor IV 123, leading screw VI
124th, screw VI 125 and bearing block IV 126 are constituted.The main purpose of one layer of design of slide carriage 9 is for automatically controlling radiator
Centre-to-centre spacing.When operator be input in the man machine interface of the robot control system(RCS) of this machining center " centre-to-centre spacing " of radiator to be produced or
When " finned length ", start key is pressed, servo robot control system(RCS) meeting output action instructs automatic motor IV 122 to rotate and stop
Only, move along the x-axis one layer of slide carriage 9, be accurate to up to the specified location for meeting centre-to-centre spacing requirement.Wherein reducing motor is by motor IV
122 (preferably servomotors) and reductor IV 123 (preferably worm-gear speed reducer) are constituted.Accurate screw pair
(preferably ball wire bar pair), the frame of leading screw VI 124 in being made up of leading screw VI 124 and screw VI 125 is in being fixed in base 1
Between two bearing blocks IV 126 above the transmission support seat 121 at middle part.The moment input end of leading screw VI 124 is inserted by flat key
In output loaded on reductor IV 123 set.Rotated by the motor IV 122 of procedure auto-control, moment of torsion is passed by reductor IV 123
Passing rotates leading screw VI 124, drives screw VI 125 along X-axis translation, and the screw VI 125 is connected with one layer of slide carriage 9, realizes one layer
Intelligent control function of the slide carriage 9 by procedure auto-control advanced positions.
Composition structure and its assembly relation with one layer of slide carriage 9 that Figure 21,22 show the left fixed system 10 of fin:One
The right front ends portion of layer slide carriage 9 is devised for fixing the left fixed system 10 of the fin of multicolumn heat radiator fin.The left fixed system of fin
System 10 is main to hook function by what is installed on the right front ends portion surface of one layer of slide carriage 9 with heat radiator fin left end, for putting
The left Compliant pressure system 128 of fin left socle 127 and fin thereon for putting multicolumn heat radiator fin is constituted.The left fixation of the fin
System 10 is oppositely arranged with the right fixed system 4 of aforesaid fin, has collectively constituted the left and right sides of macromolecule radiator multicolumn fin
Support positioning compression mechanism.Wherein as shown in figure 21, the fin of separation is included in the gripper shoe II 129 of fin left socle 127
Supporting zone II 130 (is divided into No. 1~No. 5 positions).The rear and front end (or its back side) of the upper surface of gripper shoe II 129 be provided with for
Hook the cylinder clamping mechanism 131 of heat radiator fin left end.The fin of air cylinder driven is installed in the top of fin left socle 127
Left Compliant pressure system 128.As shown in figure 25 the system is mainly by the left reaction frame 132 of compression, cylinder flap seat 22, single-column cylinder
23rd, multicolumn cylinder 24, multicolumn guiding mechanism 25, single-column flexibility pressure head 26, multicolumn flexibility pressure head 27 are constituted.Wherein compress left counter-force
Frame 132 is fixed on the right front portion of one layer of slide carriage 9, and the Suspending fixation of cylinder flap seat 22 is in the right-hand member for compressing left reaction frame 132.
Single-column cylinder 23 and multicolumn cylinder 24, wherein single-column cylinder 23 and its lower single-column flexibility pressure being connected are fixed with cylinder flap seat 22
The pressuring action of 26 No. 1 position fins for being responsible for the fin supporting zone II 130 in the case where corresponding air-operated solenoid valve drives;Multicolumn
Cylinder 24 and multicolumn guiding mechanism 25 are responsible for institute to the multicolumn flexibility pressure head 27 of its lower connection under the driving of corresponding air-operated solenoid valve
State the pressuring action of No. 2~No. 5 position fins of fin supporting zone II 130.
Figure 23 shows the composition structure and its assembly relation with one layer of slide carriage 9 of fin post fusion welding system 11 on the left of X-axis:
Fusion welding system 11 on the left of X-axis fin post is designed with the right front portion of one layer of slide carriage 9, mainly there is the left slide carriage 133, X of the X-axis second layer
The 4th layer of left slide carriage 135, multicolumn hot melt 31 of the left slide carriage 134, X-axis of axle third layer and multicolumn jacking system 32.X-axis fin post is left
Side fusion welding system 11 is oppositely arranged and synchronization action with X-axis fin post right side fusion welding system 5, mainly realizes the finned tube of radiator
161 with single-pass pipe fitting (or multi-way pipe fitting 162) along the left and right bilateral X needed for the X-direction melting welding course of work to feed, folder
Tightly, the function that hot melt, melting welding and release depart from.
Figure 24 shows the composition structure and its assembly relation with one layer of slide carriage 9 of the left slide carriage 133 of the X-axis second layer:One
The right front portion of layer slide carriage 9 is provided with Jing reducing motors drive screw pair and drags along X-direction by two line slideway auxiliaries II 33
The left slide carriage 133 of the dynamic X-axis second layer.Shown reducing motor is (excellent by motor I 34 (preferably servomotor) and reductor I 35
Selection of land is worm-gear speed reducer) composition.Accurate screw pair (preferably ball wire bar pair, by leading screw I 36 and screw I 37
Composition), the frame of leading screw I 36 in being fixed between two bearing blocks I 38 of one layer of right front portion of slide carriage 9, the moment input end of leading screw I 36
It is plugged in the output of reductor I 35 set by flat key.Rotated by the motor I 34 of procedure auto-control, moment of torsion passes through reductor I
35 transmission rotate leading screw I 36, drive screw I 37 along X-axis translation, the X-axis of the screw I 37 and the left slide carriage 133 of the X-axis second layer the
Two layers of left slide carriage mainboard 136 connect, and realize Based Intelligent Control of the left slide carriage 133 of the X-axis second layer by procedure auto-control advanced positions
Function.
Figure 25 shows the composition structure of the left slide carriage 134 of X-axis third layer and its assembling with the left slide carriage 133 of the X-axis second layer
Relation:Jing reducing motor drive screws are installed by two line slideway auxiliaries III 40 above the left slide carriage 133 of the X-axis second layer
The left slide carriage 133 of X-axis third layer that is secondary and dragging along X-direction.Wherein reducing motor is by motor I 34 (preferably servomotor)
With reductor I 35 (preferably worm-gear speed reducer) composition.Accurate screw pair (preferably ball wire bar pair, by silk
Thick stick II 41 and screw II 42 are constituted) in the frame of leading screw II 41 in two axles being fixed on above the left slide carriage mainboard 136 of the X-axis second layer
Between bearing I 38, the moment input end of leading screw II 41 is plugged in the output of reductor I 35 set by flat key.By Automatic Program
The motor I 34 of control is rotated, and moment of torsion rotates leading screw II 41 by the transmission of reductor I 35, drives screw II 42 along X-axis translation,
The screw II 42 is connected with the left slide carriage mainboard 137 of X-axis third layer of the left slide carriage 134 of X-axis third layer, realizes that an X-axis third layer left side slips
Intelligent control function of the plate 134 by procedure auto-control advanced positions.The right-hand member of the left slide carriage mainboard 137 of shown X-axis third layer
Portion's design and installation has the multi-way pipe fitting lower clamp seat 44 for placing single-pass or multi-way pipe fitting 162.
Figure 26 shows the composition structure of the 4th layer of left slide carriage 135 of X-axis and its assembling with the left slide carriage 134 of X-axis third layer
Relation:Jing cylinders I 46 are installed along X by two line slideway auxiliaries IV 45 above the left slide carriage mainboard 137 of the X-axis third layer
The 4th layer of left slide carriage 135 of X-axis that direction of principal axis is dragged, is provided with the right part of the 4th layer of left slide carriage frame 138 of X-axis along Z-direction
Many siphunculus that the single-pass pipe fitting upper fixture seat 49 and many ventilation cylinders 50 that single-pass cylinder 48 drives is driven by many logical guiding mechanisms 51
Part upper fixture seat 52.
The automatic control system of this machining center can be according to the pressurized output switch of microswitch 20 of fin supporting zone I 19
The feedback of amount signal learns the pipe fitting species (single-pass is how logical) placed on the multi-way pipe fitting lower clamp seat 44, and intellectuality judges
Corresponding electromagnetic valve is triggered, the single-pass cylinder being provided with the 4th layer of right slide carriage 30 of the 4th layer of left slide carriage 135 of X-axis and X-axis is driven
The action of 48 or many ventilation cylinders 50, realizes left and right bilateral single-pass pipe fitting upper fixture seat 49 or multi-way pipe fitting upper fixture seat 52 from dynamic pressure
The function of tight corresponding left and right bilateral pipe fitting.
Figure 27 show the composition structure of multicolumn hot melt 31 and multicolumn jacking system 32 and its with the left slide carriage of the X-axis second layer
133 assembly relation:There is the multicolumn heat along Z-direction air cylinder driven in the right part design and installation of the left slide carriage 133 of the X-axis second layer
Molten 31 and its multicolumn jacking system 32.As shown in figure 27 wherein multicolumn jacking system 32 is fixed on X-axis second by securing member
The bottom back side of the left right-hand member of slide carriage mainboard 136 of layer, multicolumn hot melt 31 is installed on the right top of multicolumn jacking system 32 by securing member
Portion.Can slide up and down along Z-direction under the driving of cylinder II 53, realize the function of auto-lift of multicolumn hot melt 31.
Figure 28 shows the composition structure and its assembly relation with one layer of slide carriage 9 of pack fusion welding system 12 on the left of Y-axis:
The Y-axis left side pack fusion welding system 12 of the right middle design of one layer of slide carriage 9 is main by Y-axis base plate 65, the left slide carriage of the Y-axis second layer
139th, left slide carriage 140, the single-column hot melt 68 of Y-axis third layer and single-column jacking system 69 are constituted.Pack fusion welding system 12 on the left of Y-axis
It is oppositely arranged and synchronization action with pack fusion welding system 6 on the right side of Y-axis, it is main to realize single (or many) posts radiator along Y direction group
Left and right bilateral Y-direction feed needed for piece fusion process clamps and unclamps detachment function.
Figure 29 shows the composition structure and its assembly relation with one layer of slide carriage 9 of the left slide carriage 139 of the Y-axis second layer:One
The right middle of layer slide carriage 9, is provided with above with the Y-axis base plate 65 of two line slideway auxiliaries V 70 by anchor design, is led to
Cross the left slide carriage of the Y-axis second layer that the line slideway auxiliary V 70 is provided with Jing reducing motors drive screw pair and drags along Y direction
139.Reducing motor is by motor II 71 (preferably servomotor) and reductor II 72 (preferably worm-gear speed reducer)
Composition.Accurate screw pair (preferably ball wire bar pair, is made up of leading screw III 73 and screw III 74), the frame of leading screw III 73 is in solid
It is scheduled between above Y-axis base plate 65 two bearing blocks II 75, the moment input end of leading screw III 73 is plugged in deceleration by flat key
In the output set of machine II 72.Rotated by the motor II 71 of procedure auto-control, moment of torsion makes leading screw III by the transmission of reductor II 72
73 rotate, and drive screw III 74 along the left slide carriage of the Y-axis second layer of Y-axis translation, the screw III 74 and the left slide carriage 139 of the Y-axis second layer
Mainboard 141 connects, and realizes intelligent control function of the left slide carriage 139 of the Y-axis second layer by procedure auto-control advanced positions.
Figure 30 shows the composition structure of the left slide carriage 140 of Y-axis third layer and its assembling with the left slide carriage 139 of the Y-axis second layer
Relation:Jing reducing motor drive screws are installed by two line slideway auxiliaries VI 77 above the left slide carriage 139 of the Y-axis second layer
The left slide carriage 140 of Y-axis third layer that is secondary and dragging along Y direction.Wherein (preferably servo is electric by motor II 71 for reducing motor
Machine) and reductor II 72 (preferably worm-gear speed reducer) composition.Accurate screw pair (preferably ball wire bar pair,
Be made up of leading screw IV 78 and screw IV 79) in the frame of leading screw IV 78 in two be fixed on above the left slide carriage mainboard 141 of the Y-axis second layer
Between individual bearing block III 80, the moment input end of leading screw IV 78 is plugged in the output of reductor II 72 set by flat key.By journey
The motor II 71 that sequence is automatically controlled is rotated, and moment of torsion rotates leading screw IV 78 by the transmission of reductor II 72, drives screw IV 79 along Y
Axle translation, the screw IV 79 is connected with the left slide carriage mainboard 142 of Y-axis third layer, realizes the left slide carriage 140 of Y-axis third layer by program certainly
The intelligent control function of dynamic control advanced positions.Right part design above the left slide carriage mainboard 142 of Y-axis third layer shown in Figure 30
Y-axis pipe fitting lower clamp seat 82 for placing list (many) the fin post for treating melting welding pack of radiator, shown Y-axis are installed
Left part design and installation above three layers of left slide carriage mainboard 142 has cylinder block II 83 to be provided with cylinder along Z-direction in its upper right side
The III 84 Y-axis pipe fitting upper fixture seats 85 for driving.Figure 31 shows the composition structure of single-column hot melt 68 and single-column jacking system 69
And its assembly relation with the left slide carriage 139 of the Y-axis second layer:Have along Z in the rearward end design and installation of the left slide carriage 139 of the Y-axis second layer
The single-column hot melt 68 of direction of principal axis air cylinder driven and its single-column jacking system 69.As shown in figure 31 wherein single-column jacking system 69 leads to
The bottom back side that securing member is fixed on the left rearward end of slide carriage mainboard 141 of the Y-axis second layer is crossed, single-column hot melt 68 is installed by securing member
In the rear top of the single-column riser 86 of single-column jacking system 69, can slide up and down along Z-direction under the driving of cylinder IV 87,
Realize the function of auto-lift of " single-column hot melt 68 ".
The composition structure of single-column jacking system 69 as shown in figure 31:Mainly include cylinder IV 87, single-column cylinder block 88, straight
The slide block II 89 of line guideway, the single-column riser 86 with line slideway are constituted.This machining center is preferably designed with list
The auxiliary device such as post lifting position governor motion 90 and single-column buffer gear 91.Wherein single-column cylinder block 88 is fixed by securing member
In the bottom back side of the left rearward end of slide carriage mainboard 141 of the Y-axis second layer, to realize single-column hot melt 68 and the left slide carriage 139 of the Y-axis second layer
Along the translation in the lump of Y-axis.
Figure 32 shows the composition structure and its assembly relation with one layer of slide carriage 9 of Y-axis left part pressing system 13:One
The Y-axis left part pressing system 13 of the right rear design of layer slide carriage 9 is main by left part square chest base 143, left part square chest
144th, end pipe fitting lower clamp seat 99, end cylinders seat 100, end cylinders 101 and end pipe fitting upper fixture seat 102 are constituted.Should
Part body and the synchronization action of Y-axis right part pressing system 7, it is main to realize that single (or many) posts radiator is molten along Y direction pack
The compression and release function of left and right bilateral pipe fitting required during weldering.Wherein left part square chest 144 is installed on by securing member
On the left part square chest base 143 at the right rear portion of one layer of slide carriage 9, the right part of its upper surface is provided with end pipe by securing member
Part lower clamp seat 99, the left part of its upper surface is provided with end cylinders seat 100 by securing member.On the right side of end cylinders seat 100
Top is provided with end cylinders 101 by securing member along Z-direction, and the outfan of this cylinder is connected with end pipe fitting upper fixture seat
102.Under program, automatic output pressure drives end cylinders 101 to make " end pipe fitting upper fixture seat to corresponding electromagnetic valve
102 move up and down, and the clamping and release of the left and right bilateral of list (many) the fin column jecket part of melting welding pack is treated in realization.
Figure 33 shows the composition structure of left delivery system 14 and its closes with the assembling of Y-axis left part pressing system 13
System:It is main including a left side in the left delivery system 14 that the right of the Y-axis left part pressing system 13 at one layer of right rear portion of slide carriage 9 is installed
The dynamic seat 106 of bracket 145, delivery base 104, line slideway auxiliary VII 105, delivery after delivery, cylinder block III 107, cylinder V 108,
Guiding mechanism 109, workpiece supporting plate 110, workpiece hook disk 111, motor III 112, reductor III 113, bearing block III 114, lead screw pair I
115 and delivery before bracket 116 constitute.
Either motor drag or air-powered lifting have to be completely synchronized action to left delivery system 14 with right delivery system 8,
Its effect is not only capable of achieving the act along left and right bilateral list (or many) the post radiator needed for Y, Z-direction pack fusion process
Liter, dropping place, delivery transfer function, but also the radiator output function that this machining center combines melting welding molding can be completed.Wherein
Bracket 145 is installed on the bottom of the left part square chest base 143 of Y-axis left part pressing system 13 by securing member after left delivery
Face, the upper surface of bracket 116 is provided with delivery base 104 by securing member before bracket 145 and delivery after left delivery.Two cylinder blocks
III 107 are landed in inside by line slideway auxiliary VII 105 is installed with the dynamic seat 106 of the delivery of leading screw V 117.Two cylinders in diagram
V 108 are fixed on corresponding cylinder block III 107, and the guide bearing 118 in guiding mechanism 109 is installed in the dynamic seat 106 of delivery,
Guide post 119 in the outfan and guiding mechanism 109 of cylinder V 108 is connected with workpiece supporting plate 110.Cylinder V 108 is in program
Under the solenoid-driven of automatic control, its outfan drives workpiece supporting plate 110 to be capable of achieving lifting, dropping place function to radiator workpiece.
Wherein the reductor III 113 with necessary electromotor III 112 (preferably servomotor) is fixed on the rear end of delivery base 104
Portion.The frame of leading screw V 117 of lead screw pair I 115 (preferably ball screw assembly) is in two axles being fixed on above delivery base 104
Between bearing III 114, the moment input end of leading screw V 117 is plugged in the output of reductor III 113 set by flat key.By program
The motor III 112 for automatically controlling is rotated, and moment of torsion rotates leading screw V 117 by the transmission of reductor III 113, drives screw V 120
Along Y-axis translation, the screw V 120 is connected with one of cylinder block III 107, is indirectly coupled to workpiece supporting plate 110, workpiece supporting plate
It is provided with 110 dedicated for pulling the workpiece hook disk 111 of radiator workpiece fin.Then it is capable of achieving to receive journey to radiator workpiece
Sequence automatically controls the intelligent control function of the delivery transmission of advanced positions.
Figure 34 illustrate the composition structure of main Transmission system 15 and its with the base 1 and the assembly relation of one layer of slide carriage 9:
Between the right side of one layer of slide carriage 9 and the left side of platform 3, Jing deceleration electricity is installed by three line slideway auxiliaries I 2 on base 1
Machine drive screw is secondary and drag along Y direction and have in the main Transmission system 15 of workpiece (radiator), the main Transmission system 15 gas
The workpiece lifting along Z-direction and dropping place function that cylinder drives.Main Transmission system 15 is main to be slided by main transmission base 146, guide rail
Seat 147, the dynamic seat 148 of transmission, line slideway auxiliary VIII 149, slide 150, cylinder VI 151, fin supporting plate 152, fin pallet 153,
Motor III 112, reductor III 113, lead screw pair II 154, leading screw VII 155, screw VII 156, bearing block V 157 and main transmission locking
Mechanism 158 constitutes.The Main Function of the part body is by heat radiator fin pipe 161 and single-pass pipe fitting (or multi-way pipe fitting 162)
Multi-way pipe fitting lower clamp seat 44 is lifted out along Z-direction along the radiator fin that X-direction melting welding is completed, is then passed along Y direction
Transport at Y-axis pipe fitting lower clamp seat 82 and along Z-direction dropping place.Wherein main transmission base 146 is installed on described by securing member
Above 3 guide rail slides 147 of the line slideway auxiliary I 2 of base 1.The dynamic seat 148 of transmission is landed on main transmission base 146
On the slide 150 of two sets of line slideway auxiliaries 149.Cylinder VI 151 is fixed on the upper surface of the dynamic seat 148 of transmission, cylinder VI in diagram
The upper surface of 151 outfans is provided with the fin supporting plate 152 of steel, is provided with for delivery heatsink fins by securing member thereon
Piece and by made by nonmetallic materials fin pallet 153, the fin pallet 153 should have and reliable drive fin before and after Y-axis
The function of delivery.Under the solenoid-driven of program automatic control, its outfan drive fin pallet 153 can be real for wherein cylinder VI 151
Lifting now to radiator workpiece and dropping place function.The wherein deceleration with necessary electromotor III 112 (preferably servomotor)
Machine III 113 is fixed on the rearward end of main transmission base 146.The leading screw VII 155 of lead screw pair II 154 (preferably ball screw assembly)
Between two bearing blocks V 157 being fixed on above main transmission base 146, the moment input end of leading screw VII 155 is by flat for frame
Key is plugged in the output of reductor III 113 set.Rotated by the motor III 112 of procedure auto-control, moment of torsion passes through reductor III
113 transmission rotate leading screw VII 155, drive screw VII 156 along Y-axis translation, side before and after the screw VII 156 and the dynamic seat 148 of transmission
One end connection in two ends, is indirectly coupled to fin supporting plate 152, is provided with fin supporting plate 152 dedicated for pulling radiator
The fin pallet 153 of workpiece fin.Then it is capable of achieving to be transmitted radiator workpiece by the delivery of procedure auto-control advanced positions
Intelligent control function.
As Figure 1-4, main Transmission system 15 should be located at right side and the base of one layer of slide carriage 9 in actual reflow process
Centre position between the left side of 1 platform 3, makes fin pallet 153 just hold the center of gravity of heat radiator fin, is conducive to improving
The stationarity that fin is transmitted from X axis Y direction.As shown in figure 34 base 1 before and after both sides X to two crossbeams 159 it is upper
Surface has been respectively mounted scale 160, is easy to operator to pull bottom to be seated on the line slideway auxiliary 2 of base 1 it along X-direction
Main Transmission system 15 on 3 guide rail slides 147, is allowed to the centre position of the platform 3 in one layer of slide carriage 9 and base 1.
Workflow, as shown in figure 35 by taking the finished product macromolecule radiator of 20 posts as an example, using the present embodiment (with five post machines
As a example by) machining center is processed, it is only necessary to complete by manually putting workpiece and 11 melting welding 18 times.Not only significantly reduce waste product
Rate, but also substantially reduce fabrication cycle.
Concrete procedure of processing is as follows:
1) Design and Machining step, prepares material, adjusting device.20 post finished product macromolecule radiators are removed into first post and tail
Post, middle 18 post is divided into four groups, respectively five posts, five posts, five posts, three posts;According to the fin size of finished product macromolecule radiator,
The position of one layer of slide carriage in adjust automatically machining center.
2) the 1st finned tube 161 is placed on No. 1 station of fin right support 16 and fin left socle 127, using fin
10 pairs of the 1st fins of right fixed system 4 and the left fixed system of fin are compressed;Simultaneously on left and right multi-way pipe fitting lower clamp seat 44 with 1
Threeway is placed on number corresponding position of station, and is compressed using left and right 49 pairs of tee pipe fittings of single-pass pipe fitting upper fixture seat;Together
When drive the multicolumn hot melt 31 of the left and right sides to rise, drive the right slide carriage 28 of the X-axis second layer and the right slide carriage of third layer simultaneously afterwards
29 move left along X axis, and the left slide carriage 133 of the X-axis second layer and the left slide carriage 134 of third layer are moved right, to the 1st finned tube 161
Left and right two ends and interfaced threeway are heated simultaneously, after the completion of heating, while driving X-axis or so each layer slide carriage (28/
29/133/134) the multicolumn hot melt 31 that the left and right sides is fallen behind origin position is returned, the right slide carriage 28 of X-axis second is driven immediately afterwards
And the right slide carriage 29 of third layer is moved left along X axis, the left slide carriage 133 of the X-axis second layer and the left slide carriage 134 of third layer are moved right, complete
The welding of Cheng Shouzhu finished Components;Then in the presence of main Transmission system 15, first post finished Components climb away X-axis right side wing
Fin post fusion welding system 11, into next Y-axis melting welding state is treated on the left of piece post fusion welding system 5 and X-axis.X-axis or so is driven afterwards
Each layer slide carriage (28/29/133/134) returns origin position.
3) 2-6 finned tubes 161 are placed on the 1-5 stations of fin right support 16 and fin left socle 127, are utilized
10 pairs of 2-6 fins of the right fixed system 4 of fin and the left fixed system of fin are compressed;Simultaneously in left and right multi-way pipe fitting lower clamp seat
Corresponding many (five) way pipe fittings 162 are placed on 44, and is pressed from both sides using on left and right single-pass pipe fitting upper fixture seat 49 and multi-way pipe fitting
Tool seat (five) more than 52 pairs way pipe fitting 162 is compressed;The multicolumn hot melt 31 for driving the left and right sides simultaneously rises, and drives simultaneously afterwards
The right slide carriage 28 of the dynamic X-axis second layer and the right slide carriage 29 of third layer are moved left along X axis, and the left slide carriage 133 of the X-axis second layer and third layer are left
Slide carriage 134 is moved right, and the left and right two ends and interfaced many (five) way pipe fittings 162 to 2-6 finned tubes 161 are carried out simultaneously
Heating, after the completion of heating, while driving each layer slide carriage (28/29/133/134) of X-axis or so to return falls left and right two behind origin position
The multicolumn hot melt 31 of side, drives immediately afterwards the right slide carriage 28 of X-axis second and the right slide carriage 29 of third layer to move left along X axis, X-axis
The left slide carriage 133 of the second layer and the left slide carriage 134 of third layer are moved right, and complete the welding of 2-6 post finished Components;Then in main biography
In the presence of defeated system 15,2-6 post finished Components climb away fin post fusion welding system 5 and X-axis left side fin post on the right side of X-axis
Fusion welding system 11, into next Y-axis melting welding state is treated.The each layer slide carriage (28/29/133/134) of X-axis or so is driven to return afterwards former
Point position.The like complete 7-11 posts, 12-16 posts, 17-19 posts and stern post finished Components X-axis welding.
4) with it is above-mentioned simultaneously, first post finished Components are delivered to Y-axis right side pack fusion welding system 6 and Y by main Transmission system 15
It is rear between pack fusion welding system 12 on the left of axle to return origin, then start right delivery system 8 and left delivery system 14 by first post simultaneously
Finished Components are delivered between Y-axis right part pressing system 7 and Y-axis left part pressing system 13 and compress;Main Transmission system 15
2-6 post finished Components are delivered between Y-axis right side pack fusion welding system 6 and Y-axis left side pack fusion welding system 12, and are utilized
Y-axis pipe fitting lower clamp seat 82 and Y-axis pipe fitting upper fixture 85 pairs of 2-6 post finished Components of seat are clamped;Left and right two is driven simultaneously
The single-column hot melt 68 of side rises, and drives the right slide carriage 66 of the Y-axis second layer and the right slide carriage 67 of third layer to be moved back by along Y-axis simultaneously afterwards
Move, the left slide carriage 139 of the Y-axis second layer and the left slide carriage 140 of third layer are moved backward, to 2-6 posts finished Components and first post finished product group
The corresponding pipe fitting end of part is heated, and drives Y-axis or so each layer slide carriage (66/67/139/140) to return after the completion of heating simultaneously
Return the single-column hot melt 68 that the left and right sides is fallen behind origin position, drive the right slide carriage 66 of Y-axis second and third layer simultaneously immediately afterwards
Right slide carriage 67 is moved rearwards by along Y-axis, and the left slide carriage 139 of the Y-axis second layer and the left slide carriage 140 of third layer are moved backward, complete first post into
Y-axis welding between product component and 2-6 post finished Components.Then in the presence of right delivery system 8 and left delivery system 14,
Make finished Components depart from Y-axis right side pack fusion welding system 6 and Y-axis left side pack fusion welding system 12, compress into Y-axis right part and be
Between system 7 and Y-axis left part pressing system 13.The like complete 7-11 posts, 12-16 posts, 17-19 posts and stern post into
The Y-axis welding of product component.
5) after the completion of the finished product macromolecule radiator melting welding of N (20) post, while starting right delivery system 8 and left delivery system
14, the finished product macromolecule radiator can be removed Y-axis right part pressing system 7 and Y-axis left part pressing system 13.
Claims (9)
1. macromolecule radiator multicolumn melting welding machining center, with base, it is characterised in that base is provided with and is passed along Y direction
The main Transmission system of the finned tube of radiator is sent, main Transmission system right side is located on base and is sequentially provided with X-axis right side along Y direction
Fin post fusion welding system, Y-axis right side pack fusion welding system and Y-axis right part pressing system;Main Transmission system is located on base left
Side is provided with can be sequentially provided with X-axis corresponding with right side left on one layer of slide carriage along one layer of slide carriage of X-direction movement along Y direction
Side fin post fusion welding system, Y-axis left side pack fusion welding system and Y-axis left part pressing system;X-axis right side fin post fusion welding system
It is used to complete between finned tube and single multi- way pipe fitting along the melting welding of X-direction with X-axis left side fin post fusion welding system;Y-axis right side
Pack fusion welding system and Y-axis left side pack fusion welding system are used to complete with single multi- way pipe fitting finned tube i.e. between finished Components
Melting welding;Y-axis right part pressing system is used for the compression that melting welding finished Components are treated in realization with Y-axis left part pressing system.
2. macromolecule radiator multicolumn melting welding machining center as claimed in claim 1, it is characterised in that X-axis right side fin post melts
Weldering system has the right slide carriage of the X-axis second layer, and the right slide carriage of the X-axis second layer can be moved on base along X-direction;The X-axis second layer is right
The left part of slide carriage is provided with the multicolumn jacking system for driving multicolumn hot melt head to slide up and down along Z-direction;The X-axis second layer is right
Slide carriage top be provided with can along the right slide carriage of X-axis third layer of X-direction movement, the left part of the right slide carriage of X-axis third layer be provided with for
Place the multi-way pipe fitting lower clamp seat of single-pass and multi-way pipe fitting;The right slide carriage top of X-axis third layer is provided with can be along X-direction movement
The 4th layer of right slide carriage of X-axis, the left part of the 4th layer of right slide carriage of X-axis is provided with the pipe that can be moved up and down along Z-direction along Z-direction
Part upper fixture seat, is entered with the clamping engagement up and down of multi-way pipe fitting lower clamp seat by pipe fitting upper fixture seat to single-pass and multi-way pipe fitting
Row positioning is simultaneously compressed;Pipe fitting upper fixture seat is divided into single-pass pipe fitting upper fixture seat and multi-way pipe fitting upper fixture seat, presss from both sides on single-pass pipe fitting
, by single-pass air cylinder driven, multi-way pipe fitting upper fixture seat is by more logical air cylinder driven for tool seat.
3. macromolecule radiator multicolumn melting welding machining center as claimed in claim 1, it is characterised in that X-axis left side fin
Post fusion welding system is arranged on one layer of slide carriage;X-axis left side fin post fusion welding system has a left slide carriage of the X-axis second layer, X-axis the
Two layers of left slide carriage can be moved on one layer of slide carriage along X-direction;It is provided with many for driving in the right part of the left slide carriage of the X-axis second layer
The multicolumn jacking system that post hot melt head is slided up and down along Z-direction;The left slide carriage of the X-axis second layer is provided with can be moved along X-direction
The left slide carriage of X-axis third layer, the right part of the left slide carriage of X-axis third layer is provided with the multi-way pipe fitting for placing single-pass and multi-way pipe fitting
Lower clamp seat;The left slide carriage of X-axis third layer is provided with can be along the 4th layer of left slide carriage of X-axis of X-direction movement, and the 4th layer of left side of X-axis slips
The right part Z-direction of plate is provided with the pipe fitting upper fixture seat that can be moved up and down along Z-direction, by pipe fitting upper fixture seat with it is many
The clamping engagement up and down of way pipe fitting lower clamp seat is positioned and compressed to single-pass and multi-way pipe fitting.
4. the macromolecule radiator multicolumn melting welding machining center as described in Claims 2 or 3, it is characterised in that the multicolumn hot melt
Head has multiple electrified regulation functions, and the uniform heating body plate of the good heat of heat conductivility, the left and right sides of each heating plate
It is respectively provided with hot melt head male female with hot melt head, hot melt head is common used to heat the termination of finned tube, heats head female for heating therewith
Corresponding multi-way pipe fitting;Hot melt head mother in each heating plate is respectively arranged with surface temperature sensor.
5. macromolecule radiator multicolumn melting welding machining center as claimed in claim 1, it is characterised in that Y-axis right side pack melting welding
System has the right slide carriage of the Y-axis second layer, and the right slide carriage of the Y-axis second layer can be moved on base along Y direction;The Y-axis second layer right side slips
The rear end of plate is provided with the single-column jacking system for driving single-column hot melt head to slide up and down along Z-direction;The single-column heats head
Including heating plate II, and be separately mounted to both sides before and after heating plate II hot melt head is male and hot melt head mother, the heating plate II is
With electrified regulation function and the good hot homogeneous body of heat conductivility;The right slide carriage of the Y-axis second layer is provided with can be moved along Y direction
The right slide carriage of Y-axis third layer, the right slide carriage of Y-axis third layer be provided with for clamp finished Components Y-axis pipe fitting lower clamp seat and can
Along the Y-axis pipe fitting upper fixture seat that Z-direction is moved up and down, Y-axis pipe fitting upper fixture seat is located at the top of Y-axis pipe fitting lower clamp seat.
6. macromolecule radiator multicolumn melting welding machining center as claimed in claim 1, it is characterised in that Y-axis left side pack melting welding
System has the left slide carriage of the Y axle second layers, and the left slide carriage of the Y-axis second layer can be moved on one layer of slide carriage along Y direction;The Y-axis second layer
The rear end of left slide carriage is provided with the single-column jacking system for driving single-column hot melt head to slide up and down along Z-direction;The single-column heat
Molten head includes heating plate II, and be separately mounted to both sides before and after heating plate II hot melt head is male and hot melt head mother, the heating plate
II is with electrified regulation function and the good hot homogeneous body of heat conductivility;The left slide carriage of the Y-axis second layer is provided with can be along Y direction
The mobile left slide carriage of Y-axis third layer, the left slide carriage of Y-axis third layer is provided with the Y-axis pipe fitting lower clamp seat for clamping finished Components
With the Y-axis pipe fitting upper fixture seat that can be moved up and down along Z-direction, Y-axis pipe fitting upper fixture seat be located at Y-axis pipe fitting lower clamp seat it is upper
Side.
7. macromolecule radiator multicolumn melting welding machining center as claimed in claim 1, it is characterised in that Y-axis right part compresses system
The left and right sides that main Transmission system is located between system and Y-axis left part pressing system is also respectively provided with the right delivery system being oppositely arranged
System and left delivery system, right delivery system is identical with the structure of left delivery system, is used to realize to melting welding by the cooperation of the two
The delivery work of the finished heat radiator for completing;The left delivery system has delivery base, and delivery base is provided with can be moved along Y-axis
The dynamic seat of dynamic delivery, the two ends of the dynamic seat of delivery are provided with cylinder, the outfan of cylinder and the workpiece supporting plate being located above the dynamic seat of delivery
Connection, finished heat radiator is placed on workpiece supporting plate, and the lifting to finished heat radiator is realized in workpiece supporting plate by cylinder action
With dropping place action.
8. macromolecule radiator multicolumn melting welding machining center as claimed in claim 1, it is characterised in that X-axis right side fin post melts
The both sides that main Transmission system is located between weldering system and X-axis left side fin post fusion welding system are further respectively had for fixing finned tube
The right fixed system of fin, the left fixed system of the fin for fixing on the left of finned tube on right side;The right fixed system of fin and fin
Left fixed system is oppositely arranged, and the right fixed system of the fin includes the fin right support for placing multicolumn heat radiator fin,
With positioned at fin right support top by air cylinder driven the right pressing system of fin;Fin right support is provided with the fin of n stations
Support region, for supporting n finned tube;The right pressing system of the fin has the right reaction frame of compression being installed on base, pressure
The top of tight right reaction frame is provided with single-column cylinder and multicolumn cylinder, and wing in the 1st station of compression is connected with below the single-column cylinder
The single-column flexibility pressure head of piece pipe, is connected with the multicolumn flexibility pressure head for compressing 2-n station internally finned tubes below multicolumn cylinder;Institute
State the fin left socle that the left fixed system of fin includes for placing multicolumn heat radiator fin, and positioned at fin left socle top by
The left Compliant pressure system of fin of air cylinder driven;Fin left socle is provided with the fin supporting zone of n stations, and scattered for hooking
The cylinder clamping mechanism of hot device fin left end;The left Compliant pressure system of the fin has and compresses left reaction frame, compresses left counter-force
The top of frame is provided with single-column cylinder and multicolumn cylinder, and the list for compressing the 1st station internally finned tube is connected with below the single-column cylinder
Post flexibility pressure head, is connected with the multicolumn flexibility pressure head for compressing 2-n station internally finned tubes below multicolumn cylinder.
9. macromolecule radiator multicolumn melting welding machining center as claimed in claim 1, it is characterised in that main Transmission system has master
Transmission base, main transmission base is provided with can be provided with by air cylinder driven along the dynamic seat of the transmission of Y direction movement, the dynamic seat of transmission
Fin supporting plate, finned tube is placed on fin supporting plate, and the fin supporting plate realizes the lifting to finned tube in the presence of cylinder
With dropping place action.
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CN201621052036 | 2016-09-13 | ||
CN2016210520365 | 2016-09-13 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106271286A (en) * | 2016-09-13 | 2017-01-04 | 沈阳创品科技发展有限公司 | Macromolecule radiator multicolumn melting welding machining center |
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2016
- 2016-10-12 CN CN201621117826.7U patent/CN206122969U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106271286A (en) * | 2016-09-13 | 2017-01-04 | 沈阳创品科技发展有限公司 | Macromolecule radiator multicolumn melting welding machining center |
CN106271286B (en) * | 2016-09-13 | 2024-04-26 | 沈阳创品科技发展有限公司 | Multi-column fusion welding machining center for high polymer radiator |
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