Utility model content
The utility model aims to solve the problem that the radiator structure processed complex of three-dimensionally shaped hot-pressing system in prior art, cooling effect
The low technical problem of rate, there is provided a kind of processing is simple, the radiator structure that cooling effectiveness is high.
Embodiment of the present utility model provides a kind of radiator structure, including one is held thermojunction component, described to hold thermojunction component
Side wall on external cooling line, the radiator structure also includes a packaging protection plate, by the packaging protection plate by institute
State and hold thermojunction component and be packaged together with cooling line, the cooling medium of flowing capable of circulation is provided with inside cooling line.
Preferably, the cross section of the cooling line is square, and the side wall for holding thermojunction component is close on square one side.
Preferably, the cooling medium is empty gas and water or cooling oil.
Embodiment of the present utility model also provides a kind of glass three-dimensional shaping hot-pressing system, including:
Warm-up block with N number of operating room, for carrying out pre-heating technique process to glass to be processed;
Die mould module with M operating room, for the glass to be processed after to preheating die mould PROCESS FOR TREATMENT is carried out;
The first cooling module with R operating room, for the glass after die mould is incubated or temperature reduction technology process;
The second cooling module with P operating room, for conveying the glass after the die mould for coming to the first cooling module
Carry out cooling technique process;
Wherein, the warm-up block, die mould module, the first cooling module and the second cooling module are sequentially connected with, described pre-
Thermal modules, die mould module and the first cooling module are located at the same area space, and it is empty that second cooling module is located at another region
Between, the integer of described N, M, R, P respectively more than 1;
Institute in claim 1 is respectively equipped with the warm-up block, die mould module, the first cooling module and the second cooling mould
The radiator structure stated;
The glass three-dimensional shaping hot-pressing system also includes a control module electrically connected with the radiator structure.
Preferably, the glass three-dimensional shaping hot-pressing system also includes:
The automatic feed/discharge module of automatic clamping and placing process is carried out to glass to be processed;
The manual material discharging module that manually discharging is processed is carried out to the glass after the die mould of the second cooling module output;
The manual feed module of manual blowing process is carried out to glass to be processed;
The automatic feed/discharge module is located between manual material discharging module and manual feed module.
Preferably, have in described each operating room for placing the moulds of industrial equipment component of glass, the glass three-dimensional into
Type hot-pressing system also includes:
For pushing the work forward, the moulds of industrial equipment component in room is transmitted in warm-up block, die mould module and the first cooling module
The first pushing module and for push the work forward the moulds of industrial equipment component in room the second cooling module, manual material discharging module, from
The second pushing module transmitted in dynamic input and output material module and manual feed module.
Preferably, the glass three-dimensional shaping hot-pressing system also includes:
For promoting moulds of industrial equipment component to be transported to the first transit module of warm-up block from manual feed module, described
One transit module is arranged between manual feed module and warm-up block;
For promoting frock clamp component that the second transit module of the second cooling module, institute are transported to from the first cooling module
State the second transit module to be arranged between the first cooling module and the second cooling module.
Preferably, it is respectively provided with to the pre- hot-die in the warm-up block, die mould module and the first cooling module
Block, die mould module and the first cooling module carry out the heating unit of heating operation.
Preferably, described each moulds of industrial equipment component includes a work mould and a work for carrying the work mould
Make carrier;
The front end of each work carrier is provided with push rod, for pushing an above adjacent frock carrier;
The rear end of each work carrier is provided with the location hole being engaged with the push rod of latter one work carrier;
First pushing module includes first driving means, that be connected with first driving means and can move forward and backward
One push rod, the first push rod promotes each to pass through the moulds of industrial equipment group turned in the first transit module by the cooperation with location hole
The transmission of the work carrier of part;
Second pushing module includes the second driving means, is connected and can move forward and backward second with the second driving means
Push rod, the second push rod passes through the biography of the work carrier of the moulds of industrial equipment component for promoting each to pass through to be turned in the second transit module
Send.
Preferably, first transit module and the second transit module include respectively a driving means and an execution machine
Structure, the driving means are electrically connected with the control module.
In above technical scheme, the external cooling line on the side wall for hold thermojunction component, by a packaging protection plate, will
The thermojunction component that holds is packaged together with cooling line, and the cooling medium of flowing capable of circulation is provided with inside cooling line, passes through
This setup, is not only able to effectively reduce the manufacturing complexity of radiator structure, facilitates the production and processing of radiator structure, and
Whole water-cooled area can effectively be increased, cooling effectiveness is effectively improved.
Specific embodiment
In order that technical problem, technical scheme and beneficial effect that the utility model is solved become more apparent, below
With reference to drawings and Examples, the utility model is further elaborated.It should be appreciated that described herein be embodied as
Example only to explain the utility model, is not used to limit the utility model.
As shown in Fig. 2 a kind of radiator structure of embodiment body of the present utility model, the radiator structure holds heat including one
Structural member 20, external cooling line 30 on the side wall for holding thermojunction component, the radiator structure also includes a packaging protection
Plate, is packaged together the thermojunction component 20 that holds with cooling line 30 by the packaging protection plate, is set inside cooling line
There is the cooling medium of flowing capable of circulation.
Preferably, the cross section of cooling line 30 described in the present embodiment is for square, and square one side is close to described hold heat
The side wall of structural member 20.Certainly the cross section of the cooling line 30 can also be other arbitrary shapes, such as rhombus, circle
Deng.
Further, in the present embodiment, the cooling medium can be water, air or cooling oil, and cooling medium can lead to
Cross a power set to circulate in the cooling pipe, such that it is able to effectively to holding the heat born on thermojunction component 20
Carry out heat discharging operation.
As shown in figure 3, embodiment of the present utility model provides a kind of glass three-dimensional shaping hot-pressing system, including preheating simultaneously
Module 200, die mould module 300, the first cooling module 400 and the second cooling module 500, the warm-up block 200, die mould module
300th, the first cooling module 400 and the second cooling module 500 are sequentially connected with, i.e., on process orientation, glass to be processed can be successively
Transmission is through warm-up block 200, die mould module 300, the first cooling module 400 and the second cooling module 500.Glass to be processed exists
In each module can through different technological processes, each technological process to the transfer rate of glass to be processed, technological temperature,
Operation pressure and process time all can be accurately controlled.Only after previous technique is properly completed, just can be by glass to be processed
Glass is sent to next operating room and carries out next technological process.
The warm-up block 200 can arrange N number of operating room, and each operating room is used to carry out pre-heating technique to glass to be processed
Process.Each operating room described here, can arrange different preheating temperatures, give successively according to the direction of transfer of glass to be processed
Glass to be processed carries out warm-up operation.
The die mould module 300 can arrange M operating room, and the glass to be processed after each operating room is used for preheating is carried out
Die mould PROCESS FOR TREATMENT.Each operating room described here, can arrange different temperature and pressure, realize to glass to be processed
Various die mould PROCESS FOR TREATMENTs.
First cooling module 400 can arrange R operating room, for the work that is incubated to the glass after die mould or lowered the temperature
Skill process;It is noted here that first cooling module 400 is used to be incubated the glass after die mould or cooling is processed,
Not merely be that simple cooling is processed, such as die mould glass temperature out is 750 degree, next region we need control to exist
600 degree and keep a period of time, then we can only cooling area set the first cooling module 400 operating room temperature as
600 degree and to keep the temperature for a period of time, wait the glass temperature after die mould to drop to 600 degree from 750 degree in the region, and tie up
Holding 600 degree of certain hours could be transported to the glass after die mould in the second cooling module 500.
Second cooling module 500 can arrange P operating room, for the pressure come to the conveying of the first cooling module 400
Glass after type carries out cooling down PROCESS FOR TREATMENT.Second cooling module 500 only has simple cooling down function, certainly
The module can arrange above-mentioned radiator structure and carry out auxiliary temperature-reducing.In the module, its process requirements is annealing process, to complete glass
Stress during glass is hot-forming is processed.
Wherein, the warm-up block 200, die mould module 300, the first cooling module 400 and the second cooling module 500 be sequentially
Connection, the warm-up block 200, the cooling module 400 of die mould module 300 and first are located at the same area space.Second drop
Warm module 500 is located at another regional space, and described N, M, R, P are respectively natural number;
It is respectively equipped with the warm-up block 200, die mould module 300, the first cooling module 400 and the second cooling mould 500
Above-mentioned radiator structure.
The glass three-dimensional shaping hot-pressing system also includes a control module (not shown), for controlling each work
Make the work of technique stroke, process time, technological temperature, operation pressure and each radiator structure of room.
In above-described embodiment, there is for placing and accommodate the moulds of industrial equipment component 010 of glass in described each operating room,
The moulds of industrial equipment component 010 according to the actual requirements, can be set to various 3D shapes, by arranging multiple times, temperature, stroke
With pressure can the operating room of essence control three-dimensionally shaped hot-pressing processing is carried out to glass, effectively using operating room to time, temperature, OK
The essence control of journey and pressure, so as to play allow variously-shaped glass to be extended, be compressed, be heaped by default direction in three-dimensional,
Bending etc., to reach the shape and size of required design.
As shown in figure 4, the moulds of industrial equipment component 010 carries the work mould including a work mould and one
Work carrier 011, the work mould includes moving mold 013 and the quiet mould 012 being engaged with the moving mold 013, dynamic model
Glass to be processed can be placed between tool 013 and quiet mould 012, when die mould technique, moving mold 013 can be in pressure unit
Mutually press with quiet mould 012 under 015 pressure effect, so as to realize the die mould technique to glass to be processed, the pressure unit
015 electrically connects with the control module, and control module is realized to be processed by the operating pressure of precise control pressure unit 015
The die mould PROCESS FOR TREATMENT of glass.In the present embodiment, it is preferable that the work mould is made up of materials such as graphite or tungsten alloys.
The work carrier 011 is located at the underface of the work mould, and the work mould is arranged on work carrier 011
On.With reference to shown in Fig. 5, the front end of each work carrier 011 is provided with push rod 017, for pushing an above adjacent work
Tool 011 is loaded, the rear end of each work carrier 011 is provided with and is engaged with the push rod 017 of latter one work carrier 011
Location hole 018.The push rod of latter one work carrier 011 can be engaged with the location hole of above one work carrier,
And an above work carrier is pushed by push rod.
Further, heating is respectively equipped with the warm-up block 200, the cooling module 400 of die mould module 300 and first single
Unit, for carrying out heating operation to the warm-up block 200, the cooling module 400 of die mould module 300 and first.Described first
In cooling module 400, only could be realized by the cooperation of the radiator structure being provided with the heat effect and module of heating unit
The holding of temperature in the module.
In the present embodiment, in the second cooling module 500 heating unit is not provided with.In the present embodiment, by the warm-up block
200th, the cooling module 400 of die mould module 300 and first is located at the same area space, and second cooling module 500 is located at another
Regional space, in this way, it would be desirable to which operating room and the cooling down operating room strict partition heated up with insulation, glass should
Turbid area more than temperature needs temperature to heat or keep, it is therefore desirable to set heating unit and the first cooling module 400, preheating
Module 200 and die mould module 300 are encapsulated in a space.And the turbid area below glass strain temperature does not set heating unit, i.e.,
In the second cooling module 500, fast cooling is carried out using its internal radiator structure, not only effectively reduced in this way
Process time, effective reducing energy consumption, and product quality is effectively improved, improving production efficiency, and through many of applicant
Secondary test, its energy consumption can effectively reduce by more than 30%.
Certainly, further, the heating unit and radiator structure in the present embodiment is also distributed in needs what is heated and radiate
Each technological work room, including but not limited to warm-up block 200, die mould module 300, the first cooling module 400 and the second cooling
Module 500.Heating unit can adopt following various mode of heatings:Resistant heating, infrared ledger line, Elema heating, electricity
Magnetic eddy heating for heating etc..The heating unit is electrically connected with the control module, and control module can be automatic by relay or PID
Control the heating unit work.
In the present embodiment, the distribution of described heating unit can with using but do not limit it is following by the way of:Single operating room's list
Individual or multiple temperature control points, the single or multiple temperature control points in multiple operating rooms.
With reference to shown in Fig. 2, in the warm-up block 200, die mould module 300, the first cooling module 400 and the second cooling mould
In the radiator structure of block 500, it is close to the side wall 20 on the side wall 20 for holding thermojunction component 016 and is provided with external cooling line
30, the thermojunction component 016 that holds is packaged together with cooling line 30 by packaging protection plate, it is provided with inside cooling line 30
Cooling medium.The cooling medium can be water, air or cooling oil etc..
Traditional cooling scheme is to form cooling pipe so as to form cooling unit depth drill in thermojunction component is held, this
Kind of mode not only processing difficulties, water-cooled area is little, and cooling effectiveness is than relatively low.By the type of cooling described in the present embodiment,
Cooling unit and then again packaging protection plate are formed the external cooling line 30 of thermojunction component is held, this mode not only handling ease,
Water-cooled area is big, and cooling effectiveness is high.
Cooling line 30 in the present embodiment can be uniformly arranged on the side wall for holding thermojunction component 20, the horizontal stroke of cooling line
Section can be such as circular or square for variously-shaped.Cooling effectiveness in order to further enhance the present embodiment, the present embodiment
Described in cooling line be preferably square pipeline.Pipeline is holding U-shaped on thermojunction component 016 or S types arrangement, so as to form radiating
Uniform radiator structure.By each pipe-line system of water-cooled using being close to respectively hold hot cell external pipeline system net mode, can drop
Low difficulty of processing, increases film-cooled heat, it is ensured that each operational module is quickly cooled down in demand, so as to keep close friend's
Production technology environment.
The control module is electrically connected with the power set of each radiator structure, so as to control the work of each radiator structure
Make.
As the further improvement of the utility model embodiment, for convenience the discharging of glass three-dimensional shaping hot-pressing system,
Charging and blowing, the operation of feeding, the glass three-dimensional shaping hot-pressing system also includes:
Automatic feed/discharge module 700, for carrying out automatic clamping and placing process to glass to be processed;
Manual material discharging module 600, is carried out at manual discharging for the glass after the die mould that exports to the second cooling module 500
Reason;
Manual feed module 800, for carrying out manual blowing process to glass to be processed;
The automatic feed/discharge module 700 is located between manual material discharging module 600 and manual feed module 800.
Preferably, the automatic feed/discharge module 700 using cylinder or motor but be not limited to the pickup of cylinder or motor with
Push mode, automatic feed/discharge module 700 is electrically connected with the control module, and control module controls the work of automatic feed/discharge module
Make.
Further, with reference to shown in Fig. 3 and Fig. 5, the glass three-dimensional shaping hot-pressing system also includes:
First pushing module 910, for the moulds of industrial equipment component 010 in room that pushes the work forward in warm-up block 200, press-moulding die
Transmission in the cooling module 400 of block 300 and first.
Second pushing module 920, for the moulds of industrial equipment component 010 in room that pushes the work forward in the second cooling module 500, hand
Transmission in dynamic material discharging module 600, automatic feed/discharge module 700 and manual feed module 800.
First pushing module 910 includes first driving means, and first driving means can be adjustable for a stroke
Push cylinder.The first push rod for being connected with first driving means and can moving forward and backward, the first push rod with location hole by matching somebody with somebody
The work carrier 011 for promoting each moulds of industrial equipment component 010 by turning in the first transit module 930 is closed, so as to promote
Transmission of the moulds of industrial equipment component 010 in operating room in warm-up block 200, the cooling module 400 of die mould module 300 and first.
Second pushing module 920 includes the second driving means, and the second driving means can also be adjustable for a stroke
Push cylinder.It is connected and can move forward and backward the second push rod with the second driving means, the second push rod passes through by promoting each
The work carrier 011 of the moulds of industrial equipment component 010 turned in the second transit module 940, so as to the frock in room that pushes the work forward
Die assembly 010 is in the second cooling module 500, manual material discharging module 600, automatic feed/discharge module 700 and manual feed module
Transmission in 800.
First pushing module 910 is electrically connected respectively with the second pushing module 920 with the control module, control module
Control the work of the first pushing module 910 and the second pushing module 920.
In due to traditional glass three-dimensional heat pressing process, it is placed directly within the base plate of operating room by work mould, the bottom of due to
Plate hardness is higher, and easily wear and tear work mould in work, and produces dust, affects the quality and yield of product, effectively reduces mould
The life-span of tool, while long-time floor was worn and torn the life-span of the equipment of impact.And the scheme in the utility model embodiment, pushing
When module works, the carrier 011 that pushes the work forward is moved forward, and work carrier 011 is preferably using hardness between work mould and each work
Make the high temperature resistant between the material that room bottom platform is used and deform little material making, have by the front end of carrier 011 that works
Push rod 017 push above it is adjacent one work carrier 011, and work the rear end of carrier 011 by location hole 018 receive after
Face it is adjacent one work carrier 011 push, during work, work carrier 011 under the push of rear end pushing module, successively before
OK, so as to be sequentially completed each designed time of glass three-dimensional shaping, temperature, stroke and pressure can essence control operating room work
Skill process, various glass will be molded in this process to reach technological design shape and size.
Embodiment of the present utility model, is pushed, simple structure, reliable operation using single driving means, and the carrier that works
011 adopts the high temperature resistant between the material that hardness is used between work mould and each chamber bottom platform to deform little material
It is made, this work carrier 011 is by preferential wear so as to the delay abrasion for ensureing chamber bottom platform and the mould that works
Postpone abrasion, so as to extend the Production Life of whole equipment and the Production Life of work mould, while will reduce in operating room
Dust pollution, effectively improves the quality and yield of product.
As shown in figure 3, the glass three-dimensional shaping hot-pressing system also includes:
First transit module 930, is arranged between manual feed module 800 and warm-up block 200, for promoting frock mould
Tool component 010 is transported to warm-up block 200 from manual feed module 800.
Second transit module 940, is arranged between the first cooling module 400 and the second cooling module 500, for promoting work
Clamps component 010 is transported to the second cooling module 500 from the first cooling module 400.
The transit module 940 of first transit module 930 and second includes respectively a driving means and an execution machine
Structure, the driving means are electrically connected with the control module, and the driving means can be cylinder or motor.The revolving die in first
In block 930, under the control of control module, driving means work drives executing agency by correspondence work in manual feed module 800
Make indoor moulds of industrial equipment component to be pushed in the corresponding operating room of warm-up block 200.In second transit module 940, in control
Under the control of module, driving means work drives executing agency by corresponding moulds of industrial equipment in the operating room of the first cooling module 400
Component is pushed in the second cooling module 500 in corresponding operating room.The transit module of first transit module 930 and second
940 effects played in the utility model are transfer effect so that the technique of glass three-dimensional shaping hot-pressing system is changed into one
The technical process of individual closed loop, can move in circles is carried out.
In the above-described embodiments, in order to prevent each operational module work under the high temperature it is not oxidized cause it is rotten and old
Change, it is preferable that environmental protection unit, the environmental protection unit and the control module are designed with described each operating room
Electrical connection, under the control of control module, the environmental protection unit can vacuumize whole operating room to form an anaerobic
Environment, or inert protective gas will be full of in operating room, in order to carry out the anaerobic in three-dimensionally shaped hot pressing to glass
Protection is processed.So as to ensure to be molded in glass three-dimensional the quality of the whole formed glass in hot pressing.
As shown in fig. 6, embodiment of the present utility model provides a kind of work that hot-pressing system is molded using above-mentioned glass three-dimensional
Skill flow and method, specifically includes following steps:
S100, by glass to be processed the pre-heat treatment is carried out;
S200, will carry out die mould process through the glass to be processed of the pre-heat treatment;
S300, the glass that die mould was processed is lowered the temperature, isothermal holding;
S300, by the glass after cooling, insulation cooling treatment is carried out;
Above-mentioned steps in this example, may be sequentially repeated.
With reference to shown in Fig. 7, as the further improvement of the utility model embodiment, it is described glass to be processed is carried out it is pre-
Before the step of heat treatment, also including step S010:Glass to be processed is carried out manually and is automatically put into.
After the step of glass by after cooling, insulation carries out cooling treatment, also including step S410:
Glass after cooling manually and is automatically taken out.
Glass three-dimensional molding procedure technological process in the utility model embodiment is essentially preheating-die mould-cooling technique
Flow process, wherein temperature range are 200 degree Celsius to 1200 degree Celsius and smart can control, and several seconds of the working time of each operating room arrived several
Hour smart can be controlled.
Preferred embodiment of the present utility model is the foregoing is only, it is all at this not to limit the utility model
Any modification, equivalent and improvement made within the spirit and principle of utility model etc., should be included in the utility model
Protection domain within.