CN107814475A - A kind of glass three-dimensional shaping hot-pressing system and its process - Google Patents
A kind of glass three-dimensional shaping hot-pressing system and its process Download PDFInfo
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- CN107814475A CN107814475A CN201610825199.0A CN201610825199A CN107814475A CN 107814475 A CN107814475 A CN 107814475A CN 201610825199 A CN201610825199 A CN 201610825199A CN 107814475 A CN107814475 A CN 107814475A
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- 239000011521 glass Substances 0.000 title claims abstract description 126
- 238000000034 method Methods 0.000 title claims abstract description 65
- 238000007731 hot pressing Methods 0.000 title claims abstract description 42
- 230000008569 process Effects 0.000 title claims abstract description 39
- 238000007493 shaping process Methods 0.000 title claims abstract description 28
- 238000001816 cooling Methods 0.000 claims abstract description 153
- 238000010438 heat treatment Methods 0.000 claims abstract description 34
- 238000012545 processing Methods 0.000 claims abstract description 30
- 238000011282 treatment Methods 0.000 claims abstract description 13
- 238000005516 engineering process Methods 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims abstract description 8
- 230000009467 reduction Effects 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 18
- 238000007599 discharging Methods 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000009413 insulation Methods 0.000 claims description 8
- 230000001737 promoting effect Effects 0.000 claims description 8
- 238000007664 blowing Methods 0.000 claims description 4
- 239000002826 coolant Substances 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims description 4
- 238000009747 press moulding Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 2
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 4
- 239000000686 essence Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001080 W alloy Inorganic materials 0.000 description 1
- 101100074336 Xenopus laevis ripply2.1 gene Proteins 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B25/00—Annealing glass products
- C03B25/04—Annealing glass products in a continuous way
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B29/00—Reheating glass products for softening or fusing their surfaces; Fire-polishing; Fusing of margins
- C03B29/04—Reheating glass products for softening or fusing their surfaces; Fire-polishing; Fusing of margins in a continuous way
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The present invention provides a kind of glass three-dimensional shaping hot-pressing system and heat pressing process method, including the warm-up block with N number of operating room, for carrying out pre-heating technique processing to glass to be processed；Die mould module with M operating room, for carrying out die mould PROCESS FOR TREATMENT to the glass to be processed after preheating；The first cooling module with R operating room, for the glass after die mould is incubated or temperature reduction technology processing；The second cooling module with P operating room, for carrying out cooling technique processing to the glass after the die mould that comes of the first cooling module conveying；Wherein, the warm-up block, die mould module, the first cooling module and the second cooling module are sequentially connected with, the warm-up block, die mould module and the first cooling module are located at the same area space, second cooling module is located at another regional space, and described N, M, R, P are respectively the positive integer more than 1.The present invention can effectively reduce the process time, reduces energy consumption and effectively improve product quality.
Description
Technical field
The present invention relates to glass manufacturing area, more particularly to a kind of glass three-dimensional shaping hot-pressing system and its process.
Background technology
Glass three-dimensional forming technique uses certain pressure and holding at a certain temperature using hot-pressing technique
Regular hour make glass pieces part soften in the state of slowly be deformed in direction in space it is good with size design
Mould is bonded, so as to reach the technology of the three-dimensional dimension of design.
Three-dimensionally shaped hot-pressing system has the module compositions such as warm-up block, die mould module, cooling module, the area from mode of operation
Point have following two：1st, manual mode, each module are individually independently distributed as an equipment, and manual operation connects each technique mistake
Journey under open hot conditions, it is necessary to operate, inefficient, low-quality, high-risk；2nd, automated manner, each module is same
Or in multiple closing spaces, whole process is by programme-control；Either manual or automated manner, traditional three-dimensionally shaped hot pressing
Each warm-up block of system, die mould module and cooling module can be encapsulated in a space, will influence to drop when preheating, die mould heating
The efficiency of warm operating room can influence die mould or warm operation room again so as to increase the process time when water-cooling system work, cooling
Warm area temperature uniformity, so as to influence product quality, at the same increase power consumption and the efficiency of heating surface.
The content of the invention
Present invention seek to address that the warm-up block of three-dimensionally shaped hot-pressing system, die mould module and cooling module in the prior art
Increase process time, energy consumption and the technical problem for influenceing product quality brought positioned at same space, there is provided one kind is reduced
Process time, reduce energy consumption and effectively improve the glass three-dimensional shaping hot-pressing system of product quality.
Embodiments of the invention provide a kind of glass three-dimensional shaping hot-pressing system, the glass three-dimensional shaping hot pressing system
System includes：
Warm-up block with N number of operating room, for carrying out pre-heating technique processing to glass to be processed；
Die mould module with M operating room, for carrying out die mould PROCESS FOR TREATMENT to the glass to be processed after preheating；
The first cooling module with R operating room, for the glass after die mould is incubated or temperature reduction technology processing；
The second cooling module with P operating room, for the glass after the die mould that comes of the first cooling module conveying
Carry out temperature reduction technology processing；
Wherein, the warm-up block, die mould module, the first cooling module and the second cooling module are sequentially connected with, described pre-
Thermal modules, die mould module and the first cooling module are located at the same area space, and second cooling module is located at another region sky
Between, described N, M, R, P are respectively the positive integer more than 1；
The glass three-dimensional shaping hot-pressing system also includes a control module, for controlling the technique row of each operating room
Journey, process time, technological temperature and operation pressure.
Preferably, the glass three-dimensional shaping hot-pressing system also includes：
Automatic feed/discharge module, for carrying out automatic clamping and placing processing to glass to be processed；
Manual material discharging module, manual discharging processing is carried out for the glass after the die mould that is exported to the second cooling module；
Manual feed module, for carrying out manual blowing processing to glass to be processed；
The automatic feed/discharge module is between manual material discharging module and manual feed module.
Preferably, there is the moulds of industrial equipment component for being used for placing glass in each operating room, the glass three-dimensional into
Type hot-pressing system also includes：
First pushing module, for the moulds of industrial equipment component in the room that pushes the work forward in warm-up block, die mould module and first
Transmission in cooling module.
Second pushing module, for the moulds of industrial equipment component in the room that pushes the work forward in the second cooling module, manual discharging mode
Transmission in block, automatic feed/discharge module and manual feed module.
Preferably, the glass three-dimensional shaping hot-pressing system also includes：
First transit module, be arranged between manual feed module and warm-up block, for promote moulds of industrial equipment component from
Manual feed module is transported to warm-up block；
Second transit module, it is arranged between the first cooling module and the second cooling module, for promoting frock clamp group
Part is transported to the second cooling module from the first cooling module.
Preferably, heating unit is respectively equipped with the warm-up block, die mould module and the first cooling module, for institute
State warm-up block, die mould module and the first cooling module and carry out heating operation.
Preferably, it is respectively equipped with the warm-up block, die mould module, the first cooling module and the second cooling module and holds heat
Structural member, external cooling line in the side wall for holding thermojunction component, by packaging protection plate by it is described hold thermojunction component with it is cold
But pipeline is packaged together, and liquid cooling medium is provided with inside cooling line.
Preferably, each moulds of industrial equipment component includes a work mould and a work for carrying the work mould
Make carrier；
The front end of each work carrier is provided with push rod, for pushing an above adjacent frock carrier；
The rear end of each work carrier is provided with the positioning hole being engaged with the push rod of latter one work carrier；
First pushing module includes first driving means, that is connected with first driving means and can move forward and backward
One push rod, the first push rod promote each moulds of industrial equipment group by being turned in the first transit module by the cooperation with positioning hole
The work carrier of part, so as to which the moulds of industrial equipment component in the room that pushes the work forward is in warm-up block, die mould module and the first cooling module
In transmission.
Second pushing module includes the second drive device, is connected with the second drive device and can move forward and backward second
Push rod, the second push rod by promoting each by the work carrier of the moulds of industrial equipment component turned in the second transit module, from
And the moulds of industrial equipment component in the room that pushes the work forward the second cooling module, manual material discharging module, automatic feed/discharge module and manually
Transmission in feed module.
Embodiments of the invention also provide a kind of glass three-dimensional shaping heat pressing process method, comprise the following steps,
Glass to be processed is subjected to the pre-heat treatment；
Glass to be processed Jing Guo the pre-heat treatment is subjected to die mould processing；
The glass that die mould treats is cooled, isothermal holding；
It will cool, the glass after insulation carries out cooling treatment；
Repeat the above steps.
Preferably, before described the step of glass to be processed is carried out into the pre-heat treatment, in addition to glass to be processed entered
The step of row is manual and is automatically put into.
Preferably, will cool, after the step of glass after insulation carries out cooling treatment, in addition to by the glass after cooling
The step of manually and automatically taking out.
In above technical scheme, the glass three-dimensional shaping hot-pressing system includes the first cooling module and the second cooling mould
Block, the first cooling module is used to be incubated the glass after die mould or temperature reduction technology processing；Second cooling module is used for the
Glass after the die mould that the conveying of one cooling module comes carries out temperature reduction technology processing.The system by cooling operating room by being divided into two
Individual part, the first cooling module realize the insulation and cooling to extruded glass, and the second cooling module is only carried out to extruded glass
Simple cooling operation, can effectively reduce the process time, reduces energy consumption and effectively improve product quality.
Brief description of the drawings
Fig. 1 is the structural representation of glass three-dimensional shaping hot-pressing system of the present invention；
Fig. 2 is the structural representation of the operating room of glass three-dimensional shaping hot-pressing system of the present invention；
Fig. 3 is positional structure schematic diagram of the pushing module with corresponding moulds of industrial equipment component of the present invention；
Fig. 4 is that the cooling line structural representation on thermojunction component is held in each system module of the present invention；
Fig. 5 is the glass three-dimensional shaping heat pressing process method flow diagram of an embodiment of the present invention；
Fig. 6 is the glass three-dimensional shaping heat pressing process method flow diagram of another embodiment of the present invention.
Embodiment
In order that technical problem solved by the invention, technical scheme and beneficial effect are more clearly understood, below in conjunction with
Drawings and Examples, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only used
To explain the present invention, it is not intended to limit the present invention.
As shown in figure 1, embodiments of the invention provide a kind of glass three-dimensional shaping hot-pressing system, including warm-up block 200,
Die mould module 300, the first cooling module 400 and the second cooling module 500, the warm-up block 200, die mould module 300, first
The cooling module 500 of cooling module 400 and second is sequentially connected with, i.e., on process orientation, glass to be processed can be sequentially transmitted by
Warm-up block 200, die mould module 300, the first cooling module 400 and the second cooling module 500.Glass to be processed is in each module
In can all pass through different technological processes, each technological process is to the transfer rate of glass to be processed, technological temperature, operation pressure
And the process time can all be accurately controlled.Only after previous technique is properly completed, glass to be processed can be just sent to
Next operating room carries out next technological process.
N number of operating room can be set in the warm-up block 200, and each operating room is used to carry out pre-heating technique to glass to be processed
Processing.Each operating room described here, different preheating temperatures can be set, given successively according to the direction of transfer of glass to be processed
Glass to be processed carries out warm-up operation.
M operating room can be set in the die mould module 300, and each operating room is used to carry out the glass to be processed after preheating
Die mould PROCESS FOR TREATMENT.Each operating room described here, different temperature and pressure can be set, realize to glass to be processed
Various die mould PROCESS FOR TREATMENTs.
R operating room can be set in first cooling module 400, for being incubated to the glass after die mould or the work that cools
Skill processing；It is noted here that first cooling module 400 is used to be incubated the glass after die mould or cooling processing,
Not merely be simple cooling processing, the glass temperature come out such as die mould is 750 degree, next region we need to control and exist
600 degree and kept for a period of time, then we can only be set in cooling area the temperature of the operating room of the first cooling module 400 as
600 degree and to keep the temperature for a period of time, wait the glass temperature after die mould to drop to 600 degree from 750 degree in the region, and tie up
The glass after die mould could be transported in the second cooling module 500 by holding 600 degree of certain times.
P operating room can be set in second cooling module 500, for the pressure to come to the conveying of the first cooling module 400
Glass after type carries out cooling down PROCESS FOR TREATMENT.Second cooling module 500 only has simple cooling down function, certainly
The module can be set cooling unit and carry out auxiliary temperature-reducing.In the module, its process requirements is annealing process, to complete glass hot pressing
Stress processing in shaping.
Wherein, the warm-up block 200, the cooling module 400 of die mould module 300 and first are located at the same area space.Institute
State the second cooling module 500 and be located at another regional space, described N, M, R, P are respectively from the positive integer for being more than 1；
Glass three-dimensional shaping hot-pressing system also include a control module (not shown) respectively with the preheating
Module 200, die mould module 300, the first cooling module 400 and the second cooling module 500 connect, for controlling each operating room
Technique stroke, process time, technological temperature and operation pressure.
In above-described embodiment, have in each operating room and be used to place and accommodate the moulds of industrial equipment component 010 of glass,
The moulds of industrial equipment component 010 according to the actual requirements, can be set to various 3D shapes, by setting multiple times, temperature, stroke
With pressure can the operating room of essence control three-dimensionally shaped hot-pressing processing is carried out to glass, effectively using operating room to time, temperature, OK
The essence control of journey and pressure, so as to play allow variously-shaped glass to extend by default direction in three-dimensional, compress, heap,
Bending etc., to reach the shape of required design and size.
As shown in Fig. 2 the moulds of industrial equipment component 010 includes a work mould and one carries the work mould
Work carrier 011, and the work mould includes moving mold 013 and the quiet mould 012 being engaged with the moving mold 013, dynamic model
Glass to be processed can be placed between tool 013 and quiet mould 012, when die mould technique, moving mold 013 can be in pressure unit
015 pressure effect is lower to be pressed with the quiet phase of mould 012, so as to realize the die mould technique to glass to be processed, the pressure unit
015 is electrically connected with the control module, and control module is realized to be processed by the operating pressure of accurate control pressure unit 015
The die mould PROCESS FOR TREATMENT of glass.In the present embodiment, it is preferable that the work mould is made up of materials such as graphite or tungsten alloys.
The work carrier 011 is located at the underface of the work mould, and the work mould is arranged on work carrier 011
On.With reference to shown in Fig. 3, the front end of each work carrier 011 is provided with push rod 017, for pushing an above adjacent work
Tool 011 is loaded, the rear end of each work carrier 011 is provided with to be engaged with the push rod 017 of latter one work carrier 011
Positioning hole 018.The push rod of latter one work carrier 011 can be engaged with the positioning hole of above one work carrier,
And an above work carrier is pushed by push rod.
Further, it is single that heating is respectively equipped with the warm-up block 200, the cooling module 400 of die mould module 300 and first
Member, for carrying out heating operation to the warm-up block 200, the cooling module 400 of die mould module 300 and first.Described first
In cooling module 400, it could only be realized by the cooperation for the cooling unit being provided with the heat effect and module of heating unit
The holding of temperature in the module.
In the present embodiment, heating unit is not provided with the second cooling module 500.In the present embodiment, by the warm-up block
200th, the cooling module 400 of die mould module 300 and first is located at the same area space, and second cooling module 500 is positioned at another
Regional space, in this way, it would be desirable to which operating room and cooling down operating room strict partition of the heating with insulation, glass should
Turbid area more than temperature needs temperature to heat or keep, it is therefore desirable to sets heating unit and the first cooling module 400, preheating
Module 200 and die mould module 300 encapsulate in a space.And the turbid area below glass strain temperature does not set heating unit, i.e.,
In the second cooling module 500, fast cooling is carried out using its internal cooling unit, is not only effectively reduced in this way
Process time, energy consumption is effectively reduced, and effectively improve product quality, improving production efficiency, and by the more of applicant
Secondary experiment, its energy consumption can effectively reduce by more than 30%.
Certainly, further, the heating unit in the present embodiment is also distributed in each technological work room for needing to heat, bag
Include but be not limited to warm-up block 200, die mould module 300, the first cooling module 400 and the second cooling module 500.Heating unit can
With using following various mode of heatings：Resistant heating, infrared ledger line, Elema heating, electromagnetic eddy heating etc..It is described to add
Hot cell electrically connects with the control module, and control module can automatically control the heating unit work by relay or PID
Make.
In the present embodiment, the distribution of described heating unit can using but it is unlimited it is following by the way of：Single operating room is single
Individual or multiple temperature control points, multiple single or multiple temperature control points in operating room.
Further, with reference to shown in Fig. 4, the warm-up block 200, die mould module 300, the first cooling module 400 and
Further respectively had in second cooling module 500 and hold thermojunction component 016, be close in the side wall 20 for holding thermojunction component 016 described
Side wall 20 is provided with external cooling line 30, is encapsulated in the thermojunction component 016 that holds with cooling line 30 by packaging protection plate
Together, the inside of cooling line 30 is provided with cooling medium.The cooling medium can be water, air or cooling oil etc..
Traditional cooling scheme is to form cooling pipe holding depth drill in thermojunction component so as to form cooling unit, this
Kind of mode not only processing difficulties, water cooling area is small, and cooling effectiveness is than relatively low.By the type of cooling described in the present embodiment,
Cooling unit and then again packaging protection plate are formed holding the external cooling line 30 of thermojunction component, this mode not only handling ease,
Water cooling area is big, and cooling effectiveness is high.
Cooling line 30 in the present embodiment can be uniformly arranged on the lateral wall for holding thermojunction component, the horizontal stroke of cooling line
Section can be it is variously-shaped, it is such as circular or square.In order to further enhance the cooling effectiveness in the present embodiment, the cooling
Pipeline is preferably square pipeline.Pipeline is U-shaped on thermojunction component 016 is held or S types are arranged, so as to form the uniform cooling of radiating
Unit.Used by each pipe-line system of water cooling and be close to respectively hold hot cell external pipeline system net mode, difficulty of processing can be reduced,
Increase film-cooled heat, ensure that each operational module is quickly cooled down in demand, so as to keep a friendly production technology ring
Border.
The control module electrically connects with each cooling unit, so as to control the work of each cooling unit.
As the further improvement of the embodiment of the present invention, in order to facilitate the discharging of glass three-dimensional shaping hot-pressing system, charging
And the operation of blowing, feeding, the glass three-dimensional shaping hot-pressing system also include：
Automatic feed/discharge module 700, for carrying out automatic clamping and placing processing to glass to be processed；
Manual material discharging module 600, carried out for the glass after the die mould that is exported to the second cooling module 500 at manual discharging
Reason；
Manual feed module 800, for carrying out manual blowing processing to glass to be processed；
The automatic feed/discharge module 700 is between manual material discharging module 600 and manual feed module 800.
Preferably, the automatic feed/discharge module 700 using cylinder or motor but be not limited to the pickup of cylinder or motor with
Push mode, automatic feed/discharge module electrically connect with the control module, and control module controls the work of automatic feed/discharge module.
Further, with reference to shown in Fig. 1 and Fig. 3, the glass three-dimensional shaping hot-pressing system also includes：
First pushing module 910, for the moulds of industrial equipment component 010 in the room that pushes the work forward in warm-up block 200, press-moulding die
Transmission in the cooling module 400 of block 300 and first.
Second pushing module 920, for the moulds of industrial equipment component 010 in the room that pushes the work forward in the second cooling module 500, hand
Transmission in dynamic material discharging module 600, automatic feed/discharge module 700 and manual feed module 800.
First pushing module 910 includes first driving means, and first driving means can be that a stroke is adjustable
Push cylinder.The first push rod for being connected with first driving means and can moving forward and backward, the first push rod with positioning hole by matching somebody with somebody
Close and promote each by the work carrier 011 of the moulds of industrial equipment component 010 turned in the first transit module 930, so as to promote
Transmission of the moulds of industrial equipment component 010 in warm-up block 200, the cooling module 400 of die mould module 300 and first in operating room.
Second pushing module 920 includes the second drive device, and the second drive device can also be that a stroke is adjustable
Push cylinder.It is connected with the second drive device and the second push rod can be moved forward and backward, the second push rod is each passed through by promoting
The work carrier 011 of the moulds of industrial equipment component 010 turned in second transit module 940, so as to the frock in the room that pushes the work forward
Die assembly 010 is in the second cooling module 500, manual material discharging module 600, automatic feed/discharge module 700 and manual feed module
Transmission in 800.
First pushing module 910 electrically connects with the control module respectively with the second pushing module 920, control module
Control the work of the first pushing module 910 and the second pushing module 920.
Due in traditional glass three-dimensional heat pressing process, being placed directly within by work mould on the bottom plate of operating room, the bottom of due to
Plate hardness is higher, and work mould is easily worn in work, and produces dust, influences the quality and yield of product, effectively reduces mould
The life-span of tool, while the abrasion of long-time floor will influence the life-span of equipment.And the scheme in the embodiment of the present invention, in pushing module
During work, the carrier 011 that pushes the work forward moves forward, and work carrier 011 is preferably using hardness between work mould and each operating room
High temperature resistant between material used in bottom platform deforms small material and made, and is pushed away by what the front end of carrier 011 that works had
Bar 017 is sent to push adjacent job carrier 011 above, and the rear end of carrier 011 that works receives phase below by positioning hole 018
The push of adjacent job carrier 011, during work, work carrier 011 moves ahead successively under the push of rear end pushing module, from
And be sequentially completed glass three-dimensional shaping designed each time, temperature, stroke and pressure can essence control operating room technique mistake
Journey, various glass will be molded to reach technological design shape and size in this process.
Embodiments of the invention, pushed using single drive device, simple in construction, reliable operation, and the carrier 011 that works is adopted
Small material is deformed with high temperature resistant of the hardness between material used in work mould and each chamber bottom platform to make
Form, this work carrier 011 by preferential wear so as to ensure chamber bottom platform delay wear and work mould delay
Abrasion, so as to extend the Production Life of the Production Life of whole equipment and the mould that works, while the dust that will be reduced in operating room
Pollution, effectively improve the quality and yield of product.
As shown in figure 1, the glass three-dimensional shaping hot-pressing system also includes：
First transit module 930, it is arranged between manual feed module 800 and warm-up block 200, for promoting frock mould
Tool component 010 is transported to warm-up block 200 from manual feed module 800.
Second transit module 940, it is arranged between the first cooling module 400 and the second cooling module 500, for promoting work
Clamps component 010 is transported to the second cooling module 500 from the first cooling module 400.
The transit module 940 of first transit module 930 and second includes a drive device and an execution machine respectively
Structure, the drive device electrically connect with the control module, and the drive device can be cylinder or motor.The revolving die in first
In block 930, under the control of control module, drive device work drives executing agency to correspond to work in manual feed module 800
Make indoor moulds of industrial equipment component to be pushed in operating room corresponding to warm-up block 200.In second transit module 940, controlling
Under the control of module, drive device work drives executing agency by corresponding moulds of industrial equipment in the operating room of the first cooling module 400
Component is pushed in the second cooling module 500 in corresponding operating room.The transit module of first transit module 930 and second
940 roles in the present invention are transfer effect so that the technique of glass three-dimensional shaping hot-pressing system is changed into one and closed
The technical process of ring, can move in circles progress.
In the above-described embodiments, in order to prevent from each operational module to be under high temperature working it is not oxidized cause it is rotten and old
Change, it is preferable that be designed with environmental protection unit, the environmental protection unit and the control module in each operating room
Electrical connection, under the control of control module, the environmental protection unit can vacuumize whole operating room to form an anaerobic
Environment, or inert protective gas will be full of in operating room, in order to carry out the anaerobic in three-dimensionally shaped hot pressing to glass
Protection is handled.So as to ensure that the quality of the whole formed glass in hot pressing is molded in glass three-dimensional.
As shown in figure 5, embodiments of the invention provide a kind of technique stream that hot-pressing system is molded using above-mentioned glass three-dimensional
Cheng Fangfa, specifically include following steps：
S100, glass to be processed is subjected to the pre-heat treatment；
S200, the glass to be processed Jing Guo the pre-heat treatment is subjected to die mould processing；
S300, the glass that die mould treats is cooled, isothermal holding；
S400, it will cool, the glass after insulation carries out cooling treatment；
Above-mentioned steps in this example, may be sequentially repeated.
As the further improvement of the embodiment of the present invention, described the step of glass to be processed is subjected to the pre-heat treatment it
Before, in addition to step S010：Glass to be processed is carried out manually and is automatically put into.
It is described will cool, the glass after insulation carries out cooling treatment the step of after, in addition to step S410:
By after cooling glass manually and automatically take out.
Glass three-dimensional molding procedure technological process in the embodiment of the present invention is essentially preheating-die mould-cooling process,
Wherein temperature range smart can be controlled for 200 degree Celsius to 1200 degree Celsius, and several seconds to a few houres working time of each operating room
Smart it can control.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement made within refreshing and principle etc., should be included in the scope of the protection.
Claims (10)
1. a kind of glass three-dimensional is molded hot-pressing system, it is characterised in that：The glass three-dimensional shaping hot-pressing system includes：
Warm-up block with N number of operating room, for carrying out pre-heating technique processing to glass to be processed；
Die mould module with M operating room, for carrying out die mould PROCESS FOR TREATMENT to the glass to be processed after preheating；
The first cooling module with R operating room, for the glass after die mould is incubated or temperature reduction technology processing；
The second cooling module with P operating room, for being carried out to the glass after the die mould that comes of the first cooling module conveying
Cooling technique processing；
Wherein, the warm-up block, die mould module, the first cooling module and the second cooling module are sequentially connected with, the pre- hot-die
Block, die mould module and the first cooling module are located at the same area space, and second cooling module is located at another regional space, institute
It is respectively the positive integer more than 1 to state N, M, R, P；
Glass three-dimensional shaping hot-pressing system also includes a control module, for control each operating room technique stroke,
Process time, technological temperature and operation pressure.
2. glass three-dimensional according to claim 1 is molded hot-pressing system, it is characterised in that：The glass three-dimensional is molded hot pressing
System also includes：
Automatic feed/discharge module, for carrying out automatic clamping and placing processing to glass to be processed；
Manual material discharging module, manual discharging processing is carried out for the glass after the die mould that is exported to the second cooling module；
Manual feed module, for carrying out manual blowing processing to glass to be processed；
The automatic feed/discharge module is between manual material discharging module and manual feed module.
3. glass three-dimensional according to claim 2 is molded hot-pressing system, it is characterised in that：Have in each operating room
For placing the moulds of industrial equipment component of glass, the glass three-dimensional shaping hot-pressing system also includes：
First pushing module, for the moulds of industrial equipment component in the room that pushes the work forward in warm-up block, die mould module and the first cooling
Transmission in module.
Second pushing module, for the moulds of industrial equipment component in the room that pushes the work forward the second cooling module, manual material discharging module, from
Transmission in dynamic input and output material module and manual feed module.
4. glass three-dimensional according to claim 3 is molded hot-pressing system, it is characterised in that：The glass three-dimensional is molded hot pressing
System also includes：
First transit module, between manual feed module and warm-up block, for promoting moulds of industrial equipment component from entering manually
Material module is transported to warm-up block；
Second transit module, between the first cooling module and the second cooling module, for promoting frock clamp component from
One cooling module is transported to the second cooling module.
5. glass three-dimensional according to claim 4 is molded hot-pressing system, it is characterised in that：The warm-up block, press-moulding die
Heating unit is respectively equipped with block and the first cooling module, for the warm-up block, die mould module and the first cooling module
Carry out heating operation.
6. glass three-dimensional according to claim 5 is molded hot-pressing system, it is characterised in that：The warm-up block, press-moulding die
It is respectively equipped with block, the first cooling module and the second cooling module and holds thermojunction component, it is external in the side wall for holding thermojunction component
Cooling line, the thermojunction component that holds is packaged together with cooling line by packaging protection plate, be provided with inside cooling line
Liquid cooling medium.
7. glass three-dimensional according to claim 4 is molded hot-pressing system, it is characterised in that：Each moulds of industrial equipment component
Including a work mould and a work carrier for carrying the work mould；
The front end of each work carrier is provided with push rod, for pushing an above adjacent frock carrier；
The rear end of each work carrier is provided with the positioning hole being engaged with the push rod of latter one work carrier；
First pushing module includes first driving means, and first that is connected with first driving means and can move forward and backward pushes away
Bar, the first push rod are promoted each by the moulds of industrial equipment component that is turned in the first transit module by the cooperation with positioning hole
Work carrier, so as to which the moulds of industrial equipment component in the room that pushes the work forward is in warm-up block, die mould module and the first cooling module
Transmission.
Second pushing module includes the second drive device, and being connected with the second drive device and can moving forward and backward second pushes away
Bar, the second push rod by promoting each by the work carrier of the moulds of industrial equipment component turned in the second transit module, so as to
The moulds of industrial equipment component in room that pushes the work forward enters in the second cooling module, manual material discharging module, automatic feed/discharge module and manually
Expect the transmission in module.
8. a kind of glass three-dimensional is molded heat pressing process method, it is characterised in that：Comprise the following steps,
Glass to be processed is subjected to the pre-heat treatment；
Glass to be processed Jing Guo the pre-heat treatment is subjected to die mould processing；
The glass that die mould treats is cooled, isothermal holding；
It will cool, the glass after insulation carries out cooling treatment；
Repeat the above steps.
9. glass three-dimensional according to claim 8 is molded heat pressing process method, it is characterised in that：Described by glass to be processed
Before glass carries out the step of the pre-heat treatment, include carrying out in glass to be processed manual and the step of be automatically put into.
10. glass three-dimensional according to claim 9 is molded heat pressing process method, it is characterised in that：After cooling, insulation
After glass carries out the step of cooling treatment, include the glass after cooling is manual and the step of automatically take out.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610825199.0A CN107814475A (en) | 2016-09-14 | 2016-09-14 | A kind of glass three-dimensional shaping hot-pressing system and its process |
| PCT/CN2016/106774 WO2018049727A1 (en) | 2016-09-14 | 2016-11-22 | Hot-pressing system for three-dimensional forming of glass and process method therefor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610825199.0A CN107814475A (en) | 2016-09-14 | 2016-09-14 | A kind of glass three-dimensional shaping hot-pressing system and its process |
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| CN107814475A true CN107814475A (en) | 2018-03-20 |
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| CN201610825199.0A Pending CN107814475A (en) | 2016-09-14 | 2016-09-14 | A kind of glass three-dimensional shaping hot-pressing system and its process |
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| CN (1) | CN107814475A (en) |
| WO (1) | WO2018049727A1 (en) |
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| CN113912272B (en) * | 2021-11-05 | 2022-05-24 | 广东南星玻璃有限公司 | Machining device and machining method for plane-concave integrated glass panel |
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| CN101628783A (en) * | 2009-08-08 | 2010-01-20 | 陈永乐 | Continuous tempering furnace and processing technique of bent tempered glass |
| US20150107305A1 (en) * | 2013-10-22 | 2015-04-23 | Weis Limited | Glass molding method and glass molding device used in the method |
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