CN206105603U - Full -automatic sapphire grinds machine - Google Patents
Full -automatic sapphire grinds machine Download PDFInfo
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- CN206105603U CN206105603U CN201621014270.9U CN201621014270U CN206105603U CN 206105603 U CN206105603 U CN 206105603U CN 201621014270 U CN201621014270 U CN 201621014270U CN 206105603 U CN206105603 U CN 206105603U
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Abstract
The utility model belongs to the grinding field of sapphire single crystal, in particular to full -automatic sapphire grinds machine, including the frame that is equipped with the operation panel, with frame Y to sliding connection's X to crossbeam and control system, the operation panel includes raw materials district, location milling zone, washs the district, is located the location milling zone and washs waste liquid district, check field, waste area and the finished product zone under the district, the equal electric connection of control system is in actuating mechanism and drive mechanism. In order to realize automatic function, frame and X all are equipped with devices such as slide rail, hold -in range, driving motor on to the crossbeam for X can follow Y axle back -and -forth movement to the crossbeam in the frame, Z can be at X to crossbeam along X axle back -and -forth movement to the manipulator to liquid feeding rifle and Z. Compared with the prior art, the utility model discloses flows such as grinding that will be relevant with lapping process, washing, inspection thoroughly fuse together, and the use of manipulator makes automatic continuous production enable.
Description
Technical field
This utility model belongs to the field of milling of sapphire single-crystal, more particularly to a kind of full-automatic sapphire grinding machine.
Background technology
Sapphire main application：Optical grade crystal plate shape sapphire of the Aero-Space large scale with diameter greater than 162mm
Photoelectricity window；Sapphire Substrate 80%LED is used；Large scale high-quality sapphire military project window and device, horse during sapphire window
High-speed rectifier cover of the conspicuous number more than 2, the preferred material of photoelectricity window, sapphire window and optical lenses.
The grinding purpose of the sapphire substrate course of processing is to remove the chip cutting damage layer and improvement crystalline substance caused during section
The flatness of piece, wafer grinding are progressive processes from coarse to fine, and chip and abrasive material carry out relative mechanical under pressure
Motion reaches predetermined thickness and the excellent surface that can be polished therewith.
With the development of LED product high performance, Sapphire Substrate processing prepares passed through series of process step, such as
Section, grinding, grinding and polishing etc., can produce surface/sub-surface damage layer in substrate surface, reduce the luminous work(of substrate
The important performance indexes such as rate, performance and life-span, therefore, it is necessary to carry out standard to sapphire substrate surface/sub-surface damage layer
True detection, and remove it during following process, the optimization for each step working process parameter provides reference frame.
As the development of industry, applying for automatization are also more and more in sapphire processing, people taste
Automatization is incorporated into grinding technics, a kind of automatic two-lap lapping machines of CN104924197A by examination；A kind of sapphires of CN05415166A
Grinder is all to attempt well, but is not even arranged the grinding in sapphire process of lapping, cleaning, inspection etc. at present
The trial being integrated.
Utility model content
This utility model is applied in sapphire process of lapping, is attempted a series of streams such as grinding, cleaning, inspections
Process automation.
A kind of full-automatic sapphire grinding machine, including be provided with the frame and frame 2Y of operating board 1 to the X being slidably connected to
Crossbeam 3 and control system, the operating board 1 include raw material area 4, positioning milling zone 5, cleaning area 6, positioned at positioning 5 and of milling zone
Waste, inspection area 7, garbage area 8 and finished product area 9 immediately below cleaning area 6, the X are provided with Z-direction liquid feeding rifle 10 to crossbeam 3
With Z-direction mechanical hand 11, the positioning milling zone 5, Z-direction liquid feeding rifle 10 and Z-direction mechanical hand 11 be provided with drive mechanism and drive mechanism,
The control system is electrically connected at drive mechanism and drive mechanism.In order to realize automatic function, frame and X on crossbeam 3
It is equipped with the devices such as slide rail, Timing Belt, motor so that X can be movable along Y-axis in frame 2 to crossbeam 3, and Z-direction adds
Liquid rifle 10 and Z-direction mechanical hand 11 can be movable along X-axis to crossbeam 3 in X.
Further, the positioning milling zone 5 includes grinding mechanism 12 and drainage mechanism 13, if the cleaning area 6 includes
Dry sets valvular rinse bath 14 and vibrating motor, and waste includes two grooves, and the grinding that the positioning milling zone 5 is produced is given up
Liquid passes through drainage mechanism 13 and the cleaning waste liquid of the cleaning area 6 is discharged in two cell bodies of waste respectively by valve.It
So arranging drainage mechanism 13, one is that, for the cleaning for keeping table top, two is that lapping liquid is reclaimed, it is to avoid cause excessive
Environmental pollution.Rinse bath 14 is generally rectangle, and its size should be able to cover lens of disk, thickness of thin etc., in order to keep away
The frictionally damage that No clean process is brought by vibration, the inwall of rinse bath 14 should select smooth, elastomeric material.Waste includes two
Individual cell body, is that lapping liquid and cleanout fluid are separately recovered for convenience, if mixed, can additionally increase work during recovery
Amount.
Further, the grinding mechanism 12 includes main frame, abrasive disk, sun gear, erratic star wheel and amendment wheel.Main frame is adopted
Frequency control motor drives, and configures high-power deceleration system, and soft start, soft stop are stopped, smooth running.Sun gear can be with both forward and reverse directions
Rotate, erratic star wheel sense of rotation can change, workpiece had both revolved round the sun in carrier and the wandering star of rotation is moved.
Further, the Z-direction liquid feeding rifle 10 is disposed with liquid storage box, electronic topping-up pump and liquid-feeding tube from top to bottom.
The liquid inlet and liquid outlet of electronic topping-up pump is connected with liquid storage box, liquid-feeding tube respectively, and using for electronic topping-up pump causes liquid feeding
Speed, quantity are effectively controlled.
Further, the Z-direction mechanical hand 11 includes a shell, a pedestal, and one is arranged at the machinery on pedestal
Handss extensible member and a finger part being connected with the mechanical hand extensible member, the finger part include two clamping limbs
And a spring being arranged between the clamping limb medial wall.The position that clamping limb is contacted with holder is provided with elastic component, is
Avoid causing secondary damage to holder because clamping.
Further, high intensity is installed on the shell and converges light source and large area diffused light source.Sapphire crystal table
The damage detecting method of face/sub-surface has X-ray diffraction method, angle polishing method, cross-sectional transmission electron microscope method etc., these
Method needs to coordinate large-scale testing instruments use at present, is not appropriate for grinding the inspection in stage herein, after grinding
Glossing is wanted also, the inspection for grinding the stage comparatively can more simply, and what this utility model was selected is exactly in specific light
With the help of source, operator are carried out damaging to workpiece by naked eyes, the inspection of cut etc..
Further, the inspection area 7 is provided with vacuum WAND.Why it is in operation, keep away from vacuum WAND
Exempt from customs examination work piece surface causes stains.
Further, touch screen 15 is provided between the garbage area 8 and finished product area 9.Here touch screen and control system
System is synchronous so that operator can realize execute-in-place and remote operation.
Compared with prior art, this utility model has the advantages that：
(1) for sapphire automation mechanized operation, there is provided a kind of new thinking；
(2) flow processs such as the grinding related to grinding technics, cleaning, inspection are thoroughly merged, the use of mechanical hand
So that automatically continuously production is possibly realized；
(3) setting of waste, improves the environmentally friendly efficiency of equipment, and the recovery of waste liquid reduces the cost of equipment operation.
Description of the drawings
Fig. 1：Structural representation of the present utility model；
In figure：1st, operating board；3rd, X is to crossbeam；4th, raw material area；5th, position milling zone；6th, cleaning area；7th, inspection area；8th, give up
Material area；9th, finished product area；10th, Z-direction liquid feeding rifle；11st, Z-direction mechanical hand；12nd, grinding mechanism；13rd, drainage mechanism；14th, rinse bath；15、
Touch screen.
Specific embodiment
Embodiment one
Make an explanation with reference to Fig. 1, shown in Fig. 1, be adapted to the raw material of including but not limited to disk or lens shape.
A kind of full-automatic sapphire grinding machine, including be provided with the frame and frame 2Y of operating board 1 to the X being slidably connected to
Crossbeam 3 and control system, the operating board 1 include being provided with the raw material area 4 of eight slots, position milling zone 5, are provided with eight
The cleaning area 6 of rinse bath 14, the waste immediately below positioning milling zone 5 and cleaning area 6 are located at the cabinet under operating board 1
It is interior, not shown in figure, six inspection areas 7 for checking grooves, garbage area 8 and finished product areas 9 are provided with, the X is provided with Z to crossbeam 3
To liquid feeding rifle 10 and Z-direction mechanical hand 11, the positioning milling zone 5, Z-direction liquid feeding rifle 10 and Z-direction mechanical hand 11 are provided with drive mechanism
And drive mechanism, the control system is electrically connected at drive mechanism and drive mechanism.
The positioning milling zone 5 includes grinding mechanism 12 and drainage mechanism 13, and drainage mechanism 13 shown in Fig. 1 is grid grating,
The cleaning area 6 includes that eight set valvular rinse bath 14 and vibrating motor in the cabinet under operating board 1, do not show in figure
Go out, waste includes two grooves, the grinding waste liquid that the positioning milling zone 5 is produced passes through drainage mechanism 13 and the cleaning area 6
Cleaning waste liquid be discharged in two cell bodies of waste respectively by valve.
The grinding mechanism 12 includes main frame, abrasive disk, sun gear, erratic star wheel and amendment wheel.Here grinding mechanism 12
Single-sided lapping machine structure common at present is used, the operating surface of grinding mechanism 12 is parallel with operating board 1.
The Z-direction liquid feeding rifle 10 is disposed with liquid storage box, electronic topping-up pump and liquid-feeding tube from top to bottom.
The Z-direction mechanical hand 11 includes a shell, a pedestal, a mechanical hand extensible member being arranged on pedestal
And a finger part being connected with the mechanical hand extensible member, the finger part includes the setting of two clamping limb fleshes one
Spring between the clamping limb medial wall.Mechanical hand extensible member includes a Z-direction motor, Z-direction motor driving mechanical handss
Move up and down on Z axis.Using for spring causes clamping limb and the active force of holder to increase, and the big I of holder
Adjust.
High intensity is installed on the shell and converges light source and large area diffused light source, the inspection area 7 is provided with vacuum suction
Pen.Inspection groove is arranged to through hole, can arrange light source under inspection area 7 in corresponding cabinet, when the light source on shell is not enough to inspection
When testing damage, the light source in cabinet can be opened.
Touch screen 15 is provided between the garbage area 8 and finished product area 9.
During use, Z-direction mechanical hand 11 grips raw material from raw material area 4, is sent to positioning milling zone 5, Z-direction liquid feeding rifle 10 plus grinds
Grinding fluid, grinding mechanism are ground, and after grinding is finished, workpiece is sent to cleaning area 6 by Z-direction mechanical hand 11, and vibrating motor starts,
Cleaning workpiece, cleaning are sent to inspection area 7 by Z-direction mechanical hand 11 after finishing, and start light source, aid in vacuum WAND if necessary,
Naked eyes detection is carried out to workpiece, qualified is sent to finished product area 9 by Z-direction mechanical hand 11, underproof logical according to assay
Cross Z-direction mechanical hand 11 and be sent to positioning milling zone 5 or garbage area.
Claims (8)
1. a kind of full-automatic sapphire grinding machine, it is characterised in that：Including the frame and frame (2) Y-direction that are provided with operating board (1)
The X being slidably connected includes raw material area (4), positioning milling zone (5), cleaning to crossbeam (3) and control system, the operating board (1)
Area (6), the waste immediately below positioning milling zone (5) and cleaning area (6), inspection area (7), garbage area (8) and finished product area
(9), the X is provided with Z-direction liquid feeding rifle (10) and Z-direction mechanical hand (11) to crossbeam (3), and positioning milling zone (5), Z-direction add
Liquid rifle (10) and Z-direction mechanical hand (11) are provided with drive mechanism and drive mechanism, and the control system is electrically connected at driving machine
Structure and drive mechanism.
2. a kind of full-automatic sapphire grinding machine according to claim 1, it is characterised in that：Positioning milling zone (5)
Including grinding mechanism (12) and drainage mechanism (13), the cleaning area (6) including several set valvular rinse bath (14) and
Vibrating motor, waste include two grooves, and the grinding waste liquid that the positioning milling zone (5) produces passes through drainage mechanism (13) and institute
The cleaning waste liquid for stating cleaning area (6) is discharged in two cell bodies of waste respectively by valve.
3. a kind of full-automatic sapphire grinding machine according to claim 2, it is characterised in that：Grinding mechanism (12) bag
Include main frame, abrasive disk, sun gear, erratic star wheel and amendment wheel.
4. a kind of full-automatic sapphire grinding machine according to claim 1, it is characterised in that：The Z-direction liquid feeding rifle (10)
Liquid storage box, electronic topping-up pump and liquid-feeding tube are disposed with from top to bottom.
5. a kind of full-automatic sapphire grinding machine according to claim 1, it is characterised in that：The Z-direction mechanical hand (11)
Including a shell, a pedestal, a mechanical hand extensible member being arranged on pedestal and one it is flexible with the mechanical hand
The finger part of part connection, the finger part include that two clamping limb fleshes one are arranged between the clamping limb medial wall
Spring.
6. a kind of full-automatic sapphire grinding machine according to claim 5, it is characterised in that：Height is installed on the shell
Intensity converges light source and large area diffused light source.
7. a kind of full-automatic sapphire grinding machine according to claim 1, it is characterised in that：The inspection area (7) is provided with
Vacuum WAND.
8. a kind of full-automatic sapphire grinding machine according to claim 1, it is characterised in that：The garbage area (8) and into
Touch screen (15) is provided between product area (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621014270.9U CN206105603U (en) | 2016-08-31 | 2016-08-31 | Full -automatic sapphire grinds machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621014270.9U CN206105603U (en) | 2016-08-31 | 2016-08-31 | Full -automatic sapphire grinds machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206105603U true CN206105603U (en) | 2017-04-19 |
Family
ID=58516052
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621014270.9U Active CN206105603U (en) | 2016-08-31 | 2016-08-31 | Full -automatic sapphire grinds machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206105603U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106425831A (en) * | 2016-08-31 | 2017-02-22 | 天通银厦新材料有限公司 | Full-automatic sapphire grinding machine |
-
2016
- 2016-08-31 CN CN201621014270.9U patent/CN206105603U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106425831A (en) * | 2016-08-31 | 2017-02-22 | 天通银厦新材料有限公司 | Full-automatic sapphire grinding machine |
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