CN206011091U - A kind of loading and unloading manipulator - Google Patents
A kind of loading and unloading manipulator Download PDFInfo
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- CN206011091U CN206011091U CN201620864441.0U CN201620864441U CN206011091U CN 206011091 U CN206011091 U CN 206011091U CN 201620864441 U CN201620864441 U CN 201620864441U CN 206011091 U CN206011091 U CN 206011091U
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Abstract
本实用新型实施例公开了一种上下料机械手,包括设置于机架竖直方向上的升降机构、回转机构、伸缩机构以及设置于所述伸缩机构末端的抓取机构,其目的在于提供一种操作方便,适用范围广,控制简便且可以实现任意位置的精确控制的机械手,本实用新型具有如下优点,第一,机械手的抓取机构,可以根据不同的工况,调节吸盘的数量,可以适应工件大小不同的要求;调节吸盘的安装方向,可以向相对方向抓取工件,以适应不同工况的要求。第二,机械手还设有工业相机,可以根据实际情况要求,选择是否使用工业相机,当使用工业相机可以对工件进行智能识别和分类,同时在机械手动作的过程中,具有自适应性,提高了机械手的柔性。
The embodiment of the utility model discloses a loading and unloading manipulator, which includes a lifting mechanism, a slewing mechanism, a telescopic mechanism arranged on the vertical direction of the frame, and a grabbing mechanism arranged at the end of the telescopic mechanism, the purpose of which is to provide a The manipulator is easy to operate, has a wide application range, is easy to control, and can accurately control any position. The utility model has the following advantages. Requirements for different workpiece sizes; adjust the installation direction of the suction cup to grab the workpiece in the opposite direction to meet the requirements of different working conditions. Second, the manipulator is also equipped with an industrial camera. You can choose whether to use the industrial camera according to the actual situation. When using the industrial camera, you can intelligently identify and classify the workpiece. At the same time, it is self-adaptive during the movement of the manipulator. The flexibility of the manipulator.
Description
技术领域technical field
本实用新型涉及一种机械手,尤其涉及一种适用于抓取轻型工件并具有一定智能的上下料机械手。The utility model relates to a manipulator, in particular to a loading and unloading manipulator which is suitable for grabbing light workpieces and has certain intelligence.
背景技术Background technique
目前上下料的机械手在工业应用中非常广泛,应用于机械,航空,汽车等很多行业。其主要功能为用于工件的抓取,搬运。例如在不锈钢薄片进行冲压加工过程中,还大部分采用人工去操作去放入和取出工件,机械手可完美替代人工操作,不仅提高生产效率,而且更加安全可靠。At present, the manipulators for loading and unloading are widely used in industrial applications, and are used in many industries such as machinery, aviation, and automobiles. Its main function is to grab and transport workpieces. For example, in the stamping process of stainless steel sheets, most of them are manually operated to put in and take out the workpiece. The manipulator can perfectly replace the manual operation, which not only improves production efficiency, but also is safer and more reliable.
市场上上下料的机械手的设计原理不同,结构也有很大的差异,在实际过程中有很多缺陷,由于不同的工况,机械手能适应的工况比较单一;机械手的末端机构无法抓紧工件,容易脱落,末端抓紧工件后,姿态很难调节。旋转机构控制性能差,旋转不便,无法满足需求。The design principles of loading and unloading manipulators on the market are different, and the structures are also very different. There are many defects in the actual process. Due to different working conditions, the working conditions that the manipulator can adapt to are relatively single; After falling off, the end grips the workpiece, and the posture is difficult to adjust. The control performance of the rotating mechanism is poor, and the rotation is inconvenient, which cannot meet the demand.
发明内容Contents of the invention
本实用新型实施例所要解决的技术问题在于,提供一种上下料机械手。可通过合理的结构达到理想柔性度的上下料机械手。The technical problem to be solved by the embodiment of the utility model is to provide a loading and unloading manipulator. A loading and unloading manipulator that can achieve ideal flexibility through a reasonable structure.
为了解决上述技术问题,本实用新型实施例提供了一种上下料机械手,包括设置于机架竖直方向上的升降机构、回转机构、伸缩机构以及设置于所述伸缩机构末端的抓取机构;In order to solve the above-mentioned technical problems, the embodiment of the utility model provides a loading and unloading manipulator, including a lifting mechanism arranged in the vertical direction of the frame, a turning mechanism, a telescopic mechanism, and a grabbing mechanism arranged at the end of the telescopic mechanism;
所述升降机构包括设置于所述机架上的导轨、丝杆、驱动所述丝杆的升降伺服电机、滑动于所述导轨上并与所述丝杆螺纹连接的连接件;The lifting mechanism includes a guide rail arranged on the frame, a screw rod, a lifting servo motor driving the screw rod, a connecting piece that slides on the guide rail and is threadedly connected with the screw rod;
所述回转机构包括固定设置于所述连接件上的回转伺服电机、固定设置于所述回转伺服电机输出端上的回转轴,所述回转轴顶端设置有回转平台;The rotary mechanism includes a rotary servo motor fixed on the connecting piece, a rotary shaft fixed on the output end of the rotary servo motor, and a rotary platform is provided at the top of the rotary shaft;
所述伸缩机构包括设置于所述回转平台上的伸缩伺服电机以及滑套,所述滑套安装于所述伸缩伺服电机驱动的丝杆上;The telescopic mechanism includes a telescopic servo motor and a sliding sleeve arranged on the rotary platform, and the sliding sleeve is installed on a screw rod driven by the telescopic servo motor;
所述抓取机构包括固定安装于所述滑套上的横板、安装于所述横板上的抓取伺服电机、由所述抓取伺服电机驱动的末端回转轴,所述末端回转轴下方固定设置有连接板,所述连接板上设置有吸盘。The grasping mechanism includes a horizontal plate fixedly installed on the sliding sleeve, a grasping servo motor mounted on the horizontal plate, and a terminal rotary shaft driven by the grasping servo motor. A connecting plate is fixedly arranged, and a suction cup is arranged on the connecting plate.
进一步地,所述升降机构还包括钢板、所述导轨设置于所述钢板之上。Further, the lifting mechanism further includes a steel plate, and the guide rail is arranged on the steel plate.
更进一步地,所述丝杆上下端分别通过轴承座设置于所述钢板上。Furthermore, the upper and lower ends of the threaded rod are respectively arranged on the steel plate through bearing seats.
更进一步地,所述回转轴上下端分别固定设置有上法兰与下法兰,所述回转平台固定设置于所述上法兰上,所述下法兰与所述回转平台固定连接。Further, the upper and lower ends of the rotary shaft are respectively fixedly provided with an upper flange and a lower flange, the rotary platform is fixedly arranged on the upper flange, and the lower flange is fixedly connected with the rotary platform.
更进一步地,所述横板内部首末端分别设置有同步带主动轮及从动轮,两者通过同步带连接,所述抓取伺服电机与所述同步带主动轮传动连接,所述从动轮与所述末端回转轴传动连接。Furthermore, a synchronous belt driving wheel and a driven wheel are respectively provided at the inner head and end of the horizontal plate, and the two are connected through a synchronous belt. The end rotary shaft is connected by transmission.
更进一步地,所述末端回转轴通过轴承座与所述横板连接。Furthermore, the end rotary shaft is connected to the horizontal plate through a bearing seat.
更进一步地,所述连接板上还设置有工业相机。Furthermore, an industrial camera is also arranged on the connecting board.
实施本实用新型实施例,具有如下有益效果:第一,机械手的抓取机构,可以根据不同的工况,调节吸盘的数量,可以适应工件大小不同的要求;调节吸盘的安装方向,可以向相对方向抓取工件,以适应不同工况的要求。第二,机械手还设有工业相机,可以根据实际情况要求,选择是否使用工业相机,当使用工业相机可以对工件进行智能识别和分类,同时在机械手动作的过程中,具有自适应性,提高了机械手的柔性。Implementing the embodiment of the utility model has the following beneficial effects: first, the grasping mechanism of the manipulator can adjust the number of suction cups according to different working conditions, and can adapt to the different requirements of the workpiece size; the installation direction of the suction cups can be adjusted to relative Grab the workpiece in different directions to meet the requirements of different working conditions. Second, the manipulator is also equipped with an industrial camera. You can choose whether to use the industrial camera according to the actual situation. When using the industrial camera, you can intelligently identify and classify the workpiece. At the same time, it is adaptive during the movement of the manipulator, which improves the The flexibility of the manipulator.
附图说明Description of drawings
图1是本实用新型的上下料机械手的不同位置的示意图;Fig. 1 is the schematic diagram of the different positions of the loading and unloading manipulator of the present utility model;
图2是上下料机械手整机的主视图;Fig. 2 is the front view of the whole machine of loading and unloading manipulator;
图3是上下料机械手整机的侧视图;Fig. 3 is a side view of the whole machine of loading and unloading manipulator;
图4是升降机构的主视图;Fig. 4 is the front view of lifting mechanism;
图5是升降机构的侧视图;Fig. 5 is a side view of the lifting mechanism;
图6是回转机构的主视图;Fig. 6 is the front view of rotary mechanism;
图7是回转机构的侧视图;Fig. 7 is a side view of the rotary mechanism;
图8是伸缩机构的主视图;Figure 8 is a front view of the telescoping mechanism;
图9是抓取机构的结构示意图;Fig. 9 is a schematic structural view of the grasping mechanism;
图10是末端回转机构的结构示意图。Fig. 10 is a structural schematic diagram of the end turning mechanism.
具体实施方式detailed description
为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作进一步地详细描述。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings.
如图1所示,一种上下料机械手,包括型材架A,在型材架A上设有升降机构B、回转机构C、伸缩机构D以及末端抓取机构E,型材架A放置于设备附近,通过升降机构B调整机械手的高度和回转机构C大范围调整机械手的旋转,末端抓取机构E小范围的调整姿态将工件抓取,伸缩机构D在同一平面内向前伸展和向后收缩,如图1中就是机械手的两种状态。As shown in Figure 1, a loading and unloading manipulator includes a profile frame A, on which a lifting mechanism B, a slewing mechanism C, a telescopic mechanism D, and an end grabbing mechanism E are arranged, and the profile frame A is placed near the equipment. The height of the manipulator is adjusted by the lifting mechanism B and the rotation of the manipulator is adjusted in a large range by the slewing mechanism C. The end grabbing mechanism E adjusts the posture in a small range to grasp the workpiece, and the telescopic mechanism D stretches forward and shrinks backward in the same plane, as shown in the figure 1 is the two states of the manipulator.
如图2至图6所示,所述的升降机构B包括与机架1的相连接钢板24,与钢板24固定的导轨22,连接丝杆23的一对轴承座25,用于安装回转平台27的连接件3,联轴器32及用于升降的伺服电机2,连接件3通过伺服电机2驱动丝杠上下移动,导轨22起着辅助连接件3上下平稳滑动的作用,提高其平稳性,从而实现回转平台27的升降。As shown in Figures 2 to 6, the lifting mechanism B includes a steel plate 24 connected to the frame 1, a guide rail 22 fixed to the steel plate 24, and a pair of bearing housings 25 connected to the screw rod 23 for installing the rotary platform The connector 3 of 27, the coupling 32 and the servo motor 2 for lifting, the connector 3 drives the screw to move up and down through the servo motor 2, and the guide rail 22 plays the role of assisting the smooth sliding of the connector 3 up and down, improving its stability , so as to realize the lifting of the rotary platform 27.
如图2至图3,图6、图7所示,回转机构C包括回转平台27,回转轴4,连接板33,上法兰6,下法兰34,铜套压板20,角码21,铜套28及用于回转运动的伺服电机26,回转轴4通过对拧螺母与上法兰6下法兰34相连接,下法兰连接到回转平台24上,回转平台24下侧装有伺服电机2上法兰6用于连接上侧的伸缩机构D,铜套28,铜套压板20,角码21用于辅助固定和起导向作用,保证回转轴4的回转精度。As shown in Fig. 2 to Fig. 3, Fig. 6 and Fig. 7, the rotary mechanism C includes a rotary platform 27, a rotary shaft 4, a connecting plate 33, an upper flange 6, a lower flange 34, a copper sleeve pressing plate 20, and an angle code 21, The copper sleeve 28 and the servo motor 26 used for rotary motion, the rotary shaft 4 is connected with the upper flange 6 and the lower flange 34 through paired nuts, the lower flange is connected to the rotary platform 24, and the lower side of the rotary platform 24 is equipped with a servo The upper flange 6 of the motor 2 is used to connect the telescopic mechanism D on the upper side, the copper sleeve 28, the copper sleeve pressing plate 20, and the angle code 21 are used for auxiliary fixing and guiding, so as to ensure the rotation accuracy of the rotary shaft 4.
如图2至图4,图8所示,伸缩机构D包括用于伸缩的伺服电机5,滑套35及模组7,伺服电机5通过模组7内部的丝杆的运转,滑套35装在丝杆上,从而实现末端机械手的伸缩。As shown in Fig. 2 to Fig. 4, Fig. 8, telescopic mechanism D comprises the servomotor 5 that is used for stretching, sliding sleeve 35 and module 7, and servomotor 5 passes through the running of screw mandrel inside module 7, and sliding sleeve 35 is installed On the screw rod, so as to realize the expansion and contraction of the end manipulator.
如图2至图4、图8、9所示,末端机械手包括连接件36、37、横板9、伺服电机8、同步带主动轮18、从动轮32、同步带38、上轴承座14、连接角铝15、下轴承座19、末端回转轴10及轴固定座13组成。横板9通过连接件36、37与伸缩机构D的滑套相连接,横板上设有安装伺服电机8的安装孔,伺服电机8直接与同步带主动轮18配合,同步带主动轮18通过同步带38与从动轮32相连接,从动轮32装在末端回转轴10末端回转轴通过上轴承座14与横板9连接,为了保证末端回转轴10回转时不偏心,设有下轴承座19,其通过连接角铝15与横板9相连接,一方面保证不偏心,另一方面,起着辅助定位和起到一定的支撑作用,末端回转轴10下方通过轴固定座13和连接板39相连接。As shown in Figures 2 to 4, Figures 8 and 9, the terminal manipulator includes connectors 36, 37, a horizontal plate 9, a servo motor 8, a synchronous belt driving wheel 18, a driven wheel 32, a synchronous belt 38, an upper bearing seat 14, Connecting angle aluminum 15, lower bearing seat 19, end rotary shaft 10 and axle holder 13 form. The horizontal plate 9 is connected with the sliding sleeve of the telescopic mechanism D through the connectors 36, 37. The horizontal plate is provided with a mounting hole for installing the servo motor 8. The servo motor 8 directly cooperates with the synchronous belt driving wheel 18, and the synchronous belt driving wheel 18 passes through The synchronous belt 38 is connected with the driven wheel 32, and the driven wheel 32 is installed on the end rotating shaft 10. The end rotating shaft is connected with the horizontal plate 9 through the upper bearing seat 14. In order to ensure that the end rotating shaft 10 is not eccentric when rotating, a lower bearing seat 19 is provided. , which is connected to the horizontal plate 9 through the connecting angle aluminum 15, on the one hand to ensure that there is no eccentricity, on the other hand, it plays an auxiliary positioning and plays a certain supporting role. connected.
如图10所示,末端机械手抓取机构还包括与固定座13相连接的连接板39、吸盘11、工业相机安装板31和工业相机12组成。连接板上至多可装6个吸盘,可以根据不同的工况,安装不同数量的吸盘,工业相机安装板31根据安装孔与连接板39相连接,工业相机12装在安装板31上。根据工业相机获取工件的实时信息,从而控制机械手的运转轨迹,从而及时有效的抓取工件及放置工件,提高机械手的柔性。As shown in FIG. 10 , the grabbing mechanism of the terminal manipulator also includes a connecting plate 39 connected to the fixing seat 13 , a suction cup 11 , an industrial camera mounting plate 31 and an industrial camera 12 . At most 6 suction cups can be adorned on the connecting plate, and different numbers of suction cups can be installed according to different working conditions. The industrial camera mounting plate 31 is connected with the connecting plate 39 according to the mounting holes, and the industrial camera 12 is mounted on the mounting plate 31. The real-time information of the workpiece is obtained according to the industrial camera, so as to control the running track of the manipulator, so as to grasp and place the workpiece in a timely and effective manner, and improve the flexibility of the manipulator.
以上所揭露的仅为本实用新型一种较佳实施例而已,当然不能以此来限定本实用新型之权利范围,因此依本实用新型权利要求所作的等同变化,仍属本实用新型所涵盖的范围。What is disclosed above is only a preferred embodiment of the utility model, and of course it cannot limit the scope of rights of the utility model. Therefore, the equivalent changes made according to the claims of the utility model are still covered by the utility model. scope.
Claims (7)
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106078730A (en) * | 2016-08-11 | 2016-11-09 | 汕头大学 | A kind of loading and unloading manipulator |
| CN107651619A (en) * | 2017-10-10 | 2018-02-02 | 浙江鼎力机械股份有限公司 | Template lifts Mobile workbench |
| CN109513843A (en) * | 2018-11-19 | 2019-03-26 | 珠海格力智能装备有限公司 | Grabbing mechanism |
| CN110695975A (en) * | 2019-09-20 | 2020-01-17 | 西安飞机工业(集团)有限责任公司 | Pneumatic power-assisted flexible assembly equipment for airplane cabin door |
| CN110803649A (en) * | 2019-11-13 | 2020-02-18 | 盐城瑞力达科技有限公司 | Conveying mechanism |
-
2016
- 2016-08-11 CN CN201620864441.0U patent/CN206011091U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106078730A (en) * | 2016-08-11 | 2016-11-09 | 汕头大学 | A kind of loading and unloading manipulator |
| CN107651619A (en) * | 2017-10-10 | 2018-02-02 | 浙江鼎力机械股份有限公司 | Template lifts Mobile workbench |
| CN109513843A (en) * | 2018-11-19 | 2019-03-26 | 珠海格力智能装备有限公司 | Grabbing mechanism |
| CN110695975A (en) * | 2019-09-20 | 2020-01-17 | 西安飞机工业(集团)有限责任公司 | Pneumatic power-assisted flexible assembly equipment for airplane cabin door |
| CN110803649A (en) * | 2019-11-13 | 2020-02-18 | 盐城瑞力达科技有限公司 | Conveying mechanism |
| CN110803649B (en) * | 2019-11-13 | 2020-07-10 | 安徽华顺智能装备有限公司 | Conveying mechanism |
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