CN205950230U - Smoke alarm production line - Google Patents
Smoke alarm production line Download PDFInfo
- Publication number
- CN205950230U CN205950230U CN201620568845.5U CN201620568845U CN205950230U CN 205950230 U CN205950230 U CN 205950230U CN 201620568845 U CN201620568845 U CN 201620568845U CN 205950230 U CN205950230 U CN 205950230U
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- pcb board
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- 239000000779 smoke Substances 0.000 title claims abstract description 63
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 76
- 238000003466 welding Methods 0.000 claims abstract description 26
- 238000009434 installation Methods 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 59
- 238000012360 testing method Methods 0.000 claims description 38
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 31
- 230000005611 electricity Effects 0.000 claims description 27
- 238000001514 detection method Methods 0.000 claims description 26
- 230000000694 effects Effects 0.000 claims description 16
- 238000005452 bending Methods 0.000 claims description 15
- 239000000523 sample Substances 0.000 claims description 14
- 239000013078 crystal Substances 0.000 claims description 13
- 238000010276 construction Methods 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 11
- 238000012546 transfer Methods 0.000 claims description 11
- 239000003990 capacitor Substances 0.000 claims description 9
- 239000006071 cream Substances 0.000 claims description 9
- 239000002699 waste material Substances 0.000 claims description 9
- 239000000428 dust Substances 0.000 claims description 8
- 230000006698 induction Effects 0.000 claims description 8
- 238000002372 labelling Methods 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 8
- 239000000853 adhesive Substances 0.000 claims description 7
- 230000001070 adhesive effect Effects 0.000 claims description 7
- 210000004247 hand Anatomy 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 7
- 238000007493 shaping process Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 3
- 238000002386 leaching Methods 0.000 claims description 2
- 238000012797 qualification Methods 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims 1
- 230000004044 response Effects 0.000 description 7
- 238000005476 soldering Methods 0.000 description 7
- 230000008859 change Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000649 photocoagulation Effects 0.000 description 2
- 108020005196 Mitochondrial DNA Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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Abstract
The utility model discloses a smoke alarm production line, the first assembly line of accessory installation on being used for the PCB board for the second assembly line of smoke alarm installation for complete set of engine, and PCB board waxdip module, first assembly line, PCB board waxdip module, the second assembly line sets up in order, the assembly of first assembly line and second all through a doubly fast chain assembly line transferring workpiece, be provided with the manipulator that is used for transmitting the work piece to first assembly line and second assembly line in the PCB board waxdip module, first assembly line include PCB board material loading module, maze material loading module, part material loading module and welding module, above -mentioned each module press the order and is connected on the doubly speed chain assembly line of first assembly line. The utility model discloses can follow the PCB board and divide board procedure no. 1 to product to dispatch from the factory all to realize automated production, the degree of automation of whole device is high, and automatic efficiency is good.
Description
Technical field
This utility model is related to a kind of production line equipment, particularly to a kind of smoke alarm production line.
Background technology
Smoke detector is assembled by the part such as parts and middle button corresponding in pcb board and PCB, whole assembling process
Complex process, and need substantial amounts of accurate operation, during traditional man-made assembly, waste time and energy, not only inefficiency
And error rate is high, additionally for artificial high labor intensive, the labour cost of needs increases, and is highly detrimental to large-scale industry life
Produce.
There is a kind of smoke detector kludge, this kludge passes through to place pcb board and corresponding material in prior art
On rotating disk, carry out the action such as " nailing " and " buckling lid ", the work decreasing manpower and the quality product rate that improve product.But
It is that the automaticity of whole utility model is not high enough, pcb board is assembled without realizing from point plate part in pcb board
Automatization, it is still desirable to consume the manpower of a part, is also the detection of single aspect additionally for detection, does not accomplish in time
Detection and process of doing over again, also detection is not operated to the whole structure of smoke detector, substandard products can be led to still
It is processed in subsequent handling, wastes operation resource, finally, during product export, need the various labels pasted to be also required to expend greatly
The manpower of amount, this is also a urgent problem.
Utility model content
Not high enough in order to solve the problems, such as mechanization of operation degree present in prior art, it is desirable to provide a kind of machinery
A kind of higher smoke alarm production line of change degree.
For solving above-mentioned technical problem, the technical solution of the utility model is that a kind of smoke alarm production line, including use
The first assembly line that accessory is installed on pcb board, for the second assembly line of smoke alarm whole machine installation, and pcb board leaching
Wax-pattern block, described the first assembly line, pcb board waxdip module, the second assembly line is sequentially arranged, described the first assembly line with
And second assembling all by Multiple chain flow line conveying work pieces, pcb board waxdip module is provided with for the first assembly line with
And second assembly line transferring work piece mechanical hand；
The first described assembly line includes pcb board feeding module, labyrinth feeding module, part feeding module and welding mould
Block, above-mentioned each module is connected in the Multiple chain flow line of the first assembly line in order；
The second described assembly line includes middle button feeding module, light-guiding pillar feeding module, labyrinth feeding module, above covers
Material module, above-mentioned each module is connected in the Multiple chain flow line of the second assembly line in order.
Detailed, the pcb board feeding module on the first described assembly line is disposed with the machine for transmitting PCB imposite
Tool handss one, pcb board bending mechanism and the mechanical hand two for pcb board feeding, pcb board bending mechanism is arranged on mechanical hand one and machine
Between tool handss two；Described labyrinth feeding module is provided with plastic sucking disc, pallet jacking cylinder, labyrinth feeding push-plate mechanical hand, fan
Palace feeding pushes away suction structure and labyrinth feeding manipulator, and described pallet jacking cylinder is arranged on the side of plastic sucking disc one, described
Labyrinth feeding Tui Xi mechanism is arranged on below plastic sucking disc two, and plastic sucking disc two is set up in parallel with plastic sucking disc one, and plastic sucking disc side is arranged
There is labyrinth feeding push-plate mechanical hand, described labyrinth feeding manipulator is arranged on plastic sucking disc by after the jacking of labyrinth feeding Tui Xi mechanism
Side；Described part feeding module includes transmitting tube feeding module, reception pipe feeding module, radome feeding mould successively
Block, capacitor loading module and crystal oscillator feeding module, above-mentioned each module is connected to the Multiple chain flow line of the second assembly line in order
On；The laser welding structure that described welding module includes having a tin cream structure and being arranged on after a tin cream structure is welded with scolding tin
Access node structure；Described pcb board waxdip module includes cake wax, soaks mechanical hand and cake wax liquid level induction installation, described cake wax liquid level
Induction installation is arranged on above cake wax, soaks mechanical hand and is arranged between double-speed chain and cake wax.
Detailed, the middle button feeding module on the second described assembly line is provided with plastic sucking disc, pallet jacking cylinder, is used for
The mechanical hand one of labyrinth feeding push-plate, in buckle material and push away suction structure and middle button feeding manipulator, described pallet jacking cylinder sets
Put the side in plastic sucking disc one, described labyrinth feeding Tui Xi mechanism is arranged on below plastic sucking disc two, plastic sucking disc two and plastic sucking disc
One is set up in parallel, and plastic sucking disc side buckles material push-plate mechanical hand in being provided with, and described middle button feeding manipulator is arranged on plastic uptake
Disk by buckle the side after the jacking of Liao Tuixi mechanism；Described light-guiding pillar feeding module is provided with material vibrating disk, shakes with material
The straight line feeder that Moving plate connects, is arranged on the cylinder in Multiple chain flow line and the mechanical hand for light-guiding pillar feeding；Described
Labyrinth feeding module be provided with material vibrating disk, the straight line feeder being connected with material vibrating disk, be arranged on double-speed chain stream
Cylinder on waterline and the mechanical hand for labyrinth feeding, the material on straight line feeder can be installed by described feeding manipulator
To workpiece；Described upper lid feeding module includes cartridge-type automatic feed mechanism and carries out storing, be arranged on cartridge-type automatic on
The material lifting body of material mechanism side and the mechanical hand installed for upper lid, described mechanical hand is arranged on lifting body side.
Detailed, described transmitting tube feeding module, reception pipe feeding module, capacitor loading module and crystal oscillator feeding module
All straight line feeder discharging is coordinated by material vibrating disk, be all disposed with power supply and coordinate the both positive and negative polarity of critesistor to judge machine
Structure, transfer robot, pinrshape structure, reshaping device, for installing the feeding manipulator of material after shaping, described transmitting mechanical
Handss adjust material position according to the signal of both positive and negative polarity decision mechanism, and material is delivered to pinrshape structure, described pinrshape structure bag
The cylinder one including pinrshape and providing power, described pinrshape structure and cylinder are arranged at the downside of transfer robot, transmission
The material finally completing operation is attached on workpiece mechanical hand.
Preferably, on described described transmitting tube feeding module, reception pipe feeding module, capacitor loading module and crystal oscillator
Material module No. includes reshaping device, and after described reshaping device is arranged on pinrshape structure, described reshaping device includes dressing stick
And the cylinder two of power and jaw are provided, cylinder drives dressing stick to carry out 91 ± 1 ° of shapings to material pin, and completing rear clip-claw will
Subsequent processing is delivered to after 90 ° of materials overturning.
Preferably, also include stringing under the testing agency of the first assembly line and NG product, described the first assembly line testing machine
Structure includes height detection mechanism, background testing agency and electricity Biao testing agency, and the first described assembly line testing agency all can be right
The Qualification of the workpiece being detected carries out target, and described height detection mechanism is arranged on crystal oscillator feeding module and welding module
Between, after described background testing agency and electricity Biao testing agency are successively set on welding module, stringing setting under described NG product
After electricity Biao testing agency；Described background testing agency is provided with background turntable structure, and background probe activity structure, with this
Roof construction on bottom, described background turntable structure is arranged on roof construction, and background probe activity structure can be on workpiece 4
Individual point is detected, described detection time is less than or equal to 7 seconds；Described electricity Biao testing agency is provided with electricity mark rotating disk knot
Structure, electricity mark probe activity structure, put on roof construction with electricity, described background turntable structure is arranged on roof construction, electricity mark
Probe activity structure can detect to 8 points on workpiece, and described detection time is less than or equal to 7 seconds；Under described NG product
Stringing includes the mechanical hand for identifying and capturing NG product, line structure under mechanical hand, conveyer belt and the driving driving conveyer belt
Motor, the unqualified workpiece of the target on conveyer belt can be captured by described mechanical hand, delivers to line structure under mechanical hand.
Preferably, stringing under smoke box testing agency and NG product, described smoke box testing agency and NG product undercarriage are also included
After line is successively set on lid feeding module, described smoke box testing agency includes smoke box, loading and unloading manipulator；Described upper and lower
Material mechanical hand is arranged between Multiple chain flow line and smoke box, and the piece count of smoke box one-time detection is more than or equal to 4.
Preferably, also include being arranged on the adhesive label module after stringing under NG product, described adhesive label module includes
Quick response code printer, reclaimer robot and labeling structure, described reclaimer robot is arranged on quick response code printer side, passes through
The mechanical guide being arranged on side is transferred to label-sticking mechanism, and described labeling structure is provided with the structure drawing workpiece.
Preferably, in described pcb board feeding module, waste material dust collecting, described waste material dust collection are also included
Device is arranged under pcb board bending mechanism.
Preferably, described PCB waxdip module is additionally provided with airtight cavity and air filter, described air filter
It is arranged in airtight cavity, in described airtight cavity, carry out molten wax process.
This utility model can divide plate program one all to realize automated production to product export from pcb board, whole device
High degree of automation, automatization's excellent in efficiency, effectively substandard products can be carried out by examination and do over again, greatly reduce the wave of resource
Take.
Brief description
Fig. 1 is a kind of flow chart of this utility model smoke alarm production line.
Fig. 2 is a kind of pcb board feeding module schematic perspective view of this utility model smoke alarm production line.
Fig. 3 is a kind of labyrinth feeding module schematic perspective view of this utility model smoke alarm production line.
Fig. 4 is a kind of material feeding module schematic perspective view of this utility model smoke alarm production line.
Fig. 5 is a kind of three-dimensional signal of reshaping device of the material feeding module of this utility model smoke alarm production line
Figure.
Fig. 6 is a kind of soldering module schematic perspective view of this utility model smoke alarm production line.
Fig. 7 is a kind of local detection mechanism of this utility model smoke alarm production line and the solid of electricity Biao testing agency
Schematic diagram.
Fig. 8 is a kind of NG product undercarriage DNA mitochondrial DNA schematic diagram of this utility model smoke alarm production line.
Fig. 9 is a kind of pcb board waxdip module of this utility model smoke alarm production line.
Figure 10 is a kind of middle button feeding module schematic perspective view of this utility model smoke alarm production line.
Figure 11 is a kind of smoke box testing agency schematic perspective view of this utility model smoke alarm production line.
Description of reference numerals：1 is the first assembly line, and 2 is PCB waxdip module, and 21 is cake wax, and 22 is mechanical hand, and 23 is wax
Disk liquid level induction installation, 24 is airtight cavity, and 25 is air filter, and 3 is the second assembly line, and 11 is pcb board feeding module,
111 is pcb board feeding module mechanical hand one, and 112 is pcb board bending mechanism, and 113 is mechanical hand two, and 114 is waste material dust collection
Device, 12 is labyrinth feeding module, and 121 is plastic sucking disc, and 122 is pallet jacking cylinder, and 123 is labyrinth feeding push-plate mechanical hand,
124 is labyrinth feeding Tui Xi mechanism, and 125 is labyrinth feeding manipulator, and 13 is part feeding module, and 131 is transmitting tube feeding mould
Block, 132 is reception pipe feeding module, and 133 is radome feeding module, and 134 is capacitor loading module, and 136 is crystal oscillator feeding mould
Block, 1301 is material vibrating disk, and 1302 is straight line feeder, and 1303 is both positive and negative polarity decision mechanism, and 1304 is transfer robot one,
1305 pinrshape structures, 13051 is pinrshape, and 13052 is cylinder one, and 1306 is reshaping device, and 13061 is dressing stick, and 13062 are
Cylinder two, 13063 is jaw, 1307 transfer robots two, and 14 is soldering module, and 141 is point tin cream structure, and 142 is Laser Welding
Access node structure, 143 is soldering structure, and 15 is height detection mechanism, and 16 is background testing agency, and 161 is background turntable structure,
162 is background probe activity structure, and 163 is roof construction on background, and 17 is electricity Biao testing agency, and 171 is electricity mark turntable structure,
172 is electricity mark probe activity structure, and 173 put on roof construction for electricity, and 18 is stringing A under NG product, and 181 is mechanical hand, and 182 is machinery
Subordinate line structure, 183 is conveyer belt, and 184 is motor, and 31 is middle button feeding module, and 311 is plastic sucking disc, and 312 is pallet top
Rise cylinder, 313 be in buckle material push-plate mechanical hand, 314 be in buckle Liao Tuixi mechanism, 315 is middle button feeding manipulator, and 32 are
Light-guiding pillar feeding module, 321 is material vibrating disk, and 322 is straight line feeder, and 323 is cylinder, and 324 is feeding manipulator, and 33 are
Labyrinth feeding module, 34 is upper lid feeding module, and 35 is smoke box detection module, and 351 is smoke box, and 352 is loading and unloading manipulator,
36 is stringing B under NG product, and 37 is to paste label model, and 371 is quick response code printer, and 373 is reclaimer robot, and 374 is machinery
Guide rail, 375 is label-sticking mechanism.
Specific embodiment
Below in conjunction with the accompanying drawings preferred embodiment of the present utility model is described in detail so that of the present utility model a little
It is more easy to be readily appreciated by one skilled in the art with feature, thus making apparent defining to protection domain of the present utility model.
This utility model provides a kind of smoke alarm production line, referring to figs. 1 to Figure 11, joins including on pcb board
The first assembly line 1 that part is installed, for the second assembly line 3 of smoke alarm whole machine installation, and pcb board waxdip module 2, institute
The first assembly line 1 stated, pcb board waxdip module 2, the second assembly line 3 is sequentially arranged.
The first described assembly line includes pcb board feeding module 11, labyrinth feeding module 12, part feeding module 13 and weldering
Connection module 14, above-mentioned each module is connected in the Multiple chain flow line of the first assembly line 1 in order, and Multiple chain flow line is passed through to pass
Send, the workpiece that each module is completed operation is delivered to next module and processed；The second described assembly line 3 is buckled in including
Material module 31, light-guiding pillar feeding module 32, labyrinth feeding module 33, upper lid feeding module 34, above-mentioned each module connects in order
It is connected in the Multiple chain flow line of the second assembly line.Combination entirely through streamline and transmission, drastically increase work
Efficiency.
Pcb board feeding module on the first described assembly line is disposed with the mechanical hand one for transmitting PCB imposite
111, pcb board bending mechanism 112 and the mechanical hand 2 113 for pcb board feeding, pcb board bending mechanism 112 is arranged on mechanical hand
Between one 111 and mechanical hand 2 113；Described pcb board bending mechanism 112 arranges and bends twice, and the first bending is to justifying
Laterally bend, by horizontal bending, PCB justifying is divided into the pcb board connection strap of strip, then carries out longitudinal bending, by strip
Pcb board be bent into independent pcb board, now, independent pcb board is captured by mechanical hand 2 113, and delivers on workpiece, passes through
Multiple chain flow line delivers to subsequent processing, and this module also includes waste material dust collecting, and waste material dust collecting 114 is arranged
Under pcb board bending mechanism, the dust producing during bending is collected；Described labyrinth feeding module is provided with suction
Mould disk 121, pallet jacking cylinder 122, labyrinth feeding push-plate mechanical hand 123, labyrinth feeding pushes away suction structure 124 and labyrinth feeder
Tool handss 125, described pallet jacking cylinder 122 is arranged on the side of plastic sucking disc 1, described labyrinth feeding Tui Xi mechanism
124 are arranged on below plastic sucking disc 2 121, and plastic sucking disc 2 121 is set up in parallel with plastic sucking disc 1, and plastic sucking disc 121 side is provided with
Labyrinth feeding push-plate mechanical hand 123, described labyrinth feeding manipulator 125 is arranged on plastic sucking disc 121 and is pushed away suction machine by labyrinth feeding
Side after structure 124 jacking, when a upper workpiece arrives, tray jacking cylinder 122 pushes to suction by standby on plastic sucking disc 121
Mould the bottom of disk 121, by labyrinth feeding Tui Xi mechanism 124, labyrinth is placed on the lower section of plastic sucking disc 121, and by labyrinth
Material push away inhale device 124 cylinder by plastic sucking disc 121 jacking to labyrinth feeding manipulator 125 set by crawl scope in, labyrinth
Feeding manipulator 125 by the range of labyrinth be arranged on workpiece, labyrinth feeding push-plate mechanical hand 123 is arranged on labyrinth feeding and pushes away
Inhale the side of device 124, for changing the plastic sucking disc 121 being finished, to change the labyrinth on standby plastic sucking disc 121, with pallet top
The jacking effect rising cylinder 122 cooperates, for the pushing of plastic sucking disc 121 after jacking and pulling of jacking disk；
Described part feeding module includes transmitting tube feeding module 131, reception pipe feeding module 132, radome successively
Feeding module 133, capacitor loading module 134 and crystal oscillator feeding module 135, in described transmitting tube feeding module 131, reception pipe
Material module 132, capacitor loading module 133 and crystal oscillator feeding module 134 all coordinate straight line feeder by material vibrating disk 1301
Discharging 1302, is all disposed with the both positive and negative polarity decision mechanism 1303 that power supply coordinates critesistor, transfer robot 1304, cuts foot
Mechanism 1305, reshaping device 1306, for installing the feeding manipulator 1307 of material after shaping, described transmitting mechanical 1304,
Material position is adjusted according to the signal of both positive and negative polarity decision mechanism, and material is delivered to pinrshape structure 1305, described pinrshape structure
Including the cylinder 1 of pinrshape 13051 and offer power, described pinrshape structure is arranged at transfer robot with cylinder
1304 downside, the material finally completing operation is attached on workpiece feeding manipulator 1307, and material vibrating disk 1301 shakes
Coordinate straight line feeder 1302 after storing, material marshalling can be hung over straight line feeder 1302 top discharge successively, described
The pin of material all down, delivers to both positive and negative polarity decision mechanism 1303, coordinates the detection of critesistor by power supply, to each thing
The forward foot in a step of material is detected, if being detected as positive pole, transfer robot 1304 is not inverted, if being detected as negative pole, by passing
Send mechanical hand 1304 to be inverted, be sent to next mechanism, next mechanism is pinrshape structure 1305, pinrshape structure delivered to by material
Pinrshape 13051 is promoted material to be carried out cutting foot so that the length of pin is in setting value by cylinder 13052 after 1305, under
One mechanism is reshaping device 1306, and after described reshaping device is arranged on pinrshape structure 1305, described reshaping device 1306 wraps
Include dressing stick 13061 and cylinder 2 13062 and jaw 13063 that power is provided, cylinder 13062 drives dressing stick 1301 to material
Pin carries out 91 ± 1 ° of shapings, completes rear clip-claw 13063 and delivers to subsequent processing by after 90 ° of materials overturning, and subsequent processing is to install,
After the material of jaw 13063 is taken over by feeding manipulator 1307, it is attached in the middle of workpiece.
After height detection mechanism 15 is arranged on crystal oscillator feeding module 136, to the height of the crystal oscillator in workpiece and electric capacity it is
No qualified measure, if unqualified, this workpiece is marked.
After described welding module 14 is arranged on height detection mechanism 15, including having a tin cream structure 141 and be arranged on
Laser welding structure 142 after point tin cream structure 141 and scolding tin welding structure 143, described point tin cream structure 141 is provided with
Cut off portion before and after point stannum, for before a stannum with after stannum between point stannum pin and point stannum point be connected, prevent the drag chain of stannum, when needing a little
During stannum, tin cream syringe is rotated, and by the point stannum position setting, first puts stannum, point stannum cuts off portion to point before and after putting stannum after finishing
Stannum position carries out machinery and cuts off, then subsequent point stannum point is carried out with a stannum process, and after point stannum finishes, workpiece can be delivered to sharp by streamline
Photocoagulation structure 142, described laser welding structure 142 cuts off portion and collimation focusing head before and after including laser welding, collimation is poly-
Burnt head is arranged on above workpiece, and before and after laser welding, the portion of cutting off is arranged on workpiece side, when needing laser welding, collimation focusing
Head can be focused to relevant position according to setting program, focuses on after finishing, and automatically focus point is carried out with laser welding, welding knot
Shu Hou, the portion that cuts off before and after laser welding is cut off to welding position it is ensured that pad there is no unnecessary stannum, and completes to swash
After photocoagulation, workpiece is sent to soldering structure, and described scolding tin welding structure 143 includes scolding tin controller, weldering pen assembly and
Mechanical hand, described mechanical hand is arranged on side, and described scolding tin controller minute surface is symmetricly set on workpiece both sides, welds pen assembly
Then it is arranged on the end of mechanical hand, when needing to carry out soldering, each soldering controller will control a mechanical hand to be grasped
Make, set soldering position is welded, during welding, mechanical hand-motion weldering pen assembly is moved, and weldering pen assembly then enters
Row welding, after the completion of, workpiece will be sent to next module；
One module is background testing agency 16 and electricity Biao testing agency 17, and described background testing agency 16 is provided with background
Turntable structure 161, background probe activity structure 162, and roof construction on background 163, described background turntable structure 161 is arranged on
On upper roof construction, background probe activity structure 162 can detect to 4 points on workpiece；After sensing that workpiece puts in place,
Cylinder stops to workpiece, and mechanical hand grabbing workpiece is placed into and is detected on background testing equipment, and during detection, workpiece is placed
On background turntable structure 161, by background turntable structure 161 jacking, background probe activity structure 162 is then right for background Shang Ding mechanism
Set point is detected, is marked for underproof product, and the whole detection time is less than or equal to 7 seconds；When sensing workpiece
After putting in place, cylinder stops to workpiece, and mechanical hand grabbing workpiece is placed into and is detected on electricity mark testing equipment, during detection,
Workpiece is placed on electricity mark turntable structure 171, and electricity is put on top mechanism 173 and electricity mark rotating disk is tied 171 structure jackings, electricity mark probe activity
Structure 172 then detects to set point, is marked the whole detection time less than or equal to 7 seconds for underproof product.
Workpiece after completing to detect enters stringing A18 under NG product, described state stringing A18 under NG product and includes for identifying and grabbing
Take the mechanical hand 181 of NG product, line structure 182 under mechanical hand, conveyer belt 183 and the motor 184 driving conveyer belt, described
Below conveyer belt 183 setting mechanical hand 181, the workpiece of a upper operation is sent to below mechanical hand 181, described mechanical hand
The unqualified workpiece of the target on conveyer belt 183 can be captured by 181, delivers to line structure 182 under mechanical hand, certified products then enter
Enter subsequent processing.
It is provided with described pcb board waxdip module 2 for the first assembly line 1 and the second assembly line 2 transferring work piece
Mechanical hand 22；Described pcb board waxdip module includes cake wax 21, mechanical hand 22 and cake wax liquid level induction installation 23, described cake wax
Liquid level induction installation 23 is arranged on above cake wax 21, and mechanical hand 22 is arranged between double-speed chain and cake wax 21, when workpiece arrives
When, mechanical hand 22 is operated according to program setting, and the workpiece on the first assembly line can be taken out by described mechanical hand 22, and
Put into and in cake wax 21, carry out waxdip process, and the workpiece after waxdip is finished carries out being placed into 2 on the second assembly line, works as workpiece
It is placed in cake wax 21 and carries out waxdip and make, cake wax liquid level induction installation 23 will detect to cake wax 21 liquid level, when liquid level is too low
When, can automatically add wax liquor to setting value, when workpiece leaves liquid level, workpiece is inverted 60 ° and carries out 1 to 2 second by mechanical hand 22
Solidification, molten wax carries out in airtight cavity 24, and by air filter 25 to the waste gas producing during molten wax at
Reason, after the completion of workpiece deliver to the second assembly line 2.
Described middle button feeding module 31 is provided with plastic sucking disc 311, pallet jacking cylinder 312, in buckle material push-plate machinery
Handss 313, in buckle material and push away suction structure 314 and middle button feeding manipulator 315, described pallet jacking cylinder 312 is arranged on plastic uptake
The side of disk 311 1, described in buckle Liao Tuixi mechanism and be arranged on below plastic sucking disc 311 2, plastic sucking disc 311 2 and plastic sucking disc
311 1 are set up in parallel, and plastic sucking disc 311 side buckles material push-plate mechanical hand 313, described middle button feeding manipulator in being provided with
315 be arranged on plastic sucking disc 311 by buckle the side after the jacking of Liao Tuixi mechanism, when upper one workpiece arrive when, tray jacking gas
Cylinder by the standby bottom pushing to plastic sucking disc 311 on plastic sucking disc 311, by buckle Liao Tuixi mechanism middle button be placed on suction
Mould the lower section of disk 311, and buckle material in passing through and push away the cylinder inhaling device by plastic sucking disc 311 jacking to middle button feeding manipulator 315
In set crawl scope, middle button feeding manipulator 315 by the range of middle button be arranged on workpiece, in buckle material push-plate machine
Tool handss 313 are buckled material and are pushed away the side inhaling device in being arranged on, for changing the plastic sucking disc 311 being finished, to change standby plastic sucking disc
Middle button on 311, is cooperated with the jacking of pallet jacking cylinder 312 effect, for the plastic sucking disc 311 after jacking push with
And the pulling of jacking disk；Described light-guiding pillar feeding module 32 is provided with material vibrating disk 321, is connected with material vibrating disk 321
Sensing worked as by straight line feeder 322, the cylinder 323 being arranged in Multiple chain flow line and the mechanical hand 324 for light-guiding pillar feeding
To workpiece arrive when, to cylinder 323 to drive stopper workpiece is stopped, with light-guiding pillar is placed into workpiece by mechanical hand 324
Relevant position in the middle of；Described labyrinth feeding module 33 of stating is provided with material vibrating disk, straight with what material vibrating disk was connected
Line feed appliance, is arranged on the cylinder in Multiple chain flow line and the mechanical hand for labyrinth feeding, described feeding manipulator energy
Material on straight line feeder is attached in workpiece；Described upper lid feeding module 34 includes cartridge-type automatic feed mechanism and enters
Row storing, is arranged on the material lifting body of cartridge-type automatic feed mechanism side and the mechanical hand installed for upper lid, described
Mechanical hand is arranged on lifting body side, and cartridge-type automatic feed mechanism can eject a upper lid every time, for mechanical hand crawl, thing
Workpiece is then carried out jacking by material lifting body, by workpiece setting mechanical hand working range, mechanical hand captures on one every time
Lid, according to setting, upper lid is attached on workpiece, and workpiece enters subsequent processing.
Subsequent processing includes stringing B36 under smoke box testing agency 35 and NG product, described smoke box testing agency 35 and NG
After under product, stringing B36 is successively set on lid feeding module 35, described smoke box testing agency 35 includes smoke box 351, up and down
Material mechanical hand 352；Described loading and unloading manipulator 352 is arranged between Multiple chain flow line and smoke box 351, and smoke box 351 is once examined
The piece count surveyed is more than or equal to 4, and after product puts in place, mechanical hand 352 crawl product is detected to smoke box 351, smoke box
Calculated inside 351, after smoke box 351 has been expired in mechanical hand 352 crawl, smoke box 351 detection just automatically begins to, smoke box 351
Interior inclusion smog circulation canal, be fuming storehouse, adjustable rotating speed motor, whether reaches smog report by the test of simulation smoke to workpiece
The profile of alert device, underproof workpiece will be labeled, and the time of smoke box 351 detection is 40 seconds.The workpiece having detected is delivered to
Stringing B36 under NG product, under this NG product, the function of stringing B36 and stringing A18 under NG product are same structure.
After completing undercarriage, qualified workpiece is qualified product, enters adhesive label module 37,
Described adhesive label module 37 includes quick response code printer 371, reclaimer robot 373 and labeling structure 375, described
Reclaimer robot 373 be arranged on quick response code printer 371 side, be transferred to patch by being arranged on the mechanical guide 374 of side
Mark mechanism 375, described labeling structure 375 is provided with the structure drawing workpiece, when product delivers to adhesive label module 37, patch
Product is drawn by mark structure 375, and Quick Response Code is printed printer label to exit, feeding by quick response code printer 371 simultaneously
Mechanical hand 373 label is obtained after by being arranged on the mechanical guide 374 of side, deliver to labeling structure 375, described labeling knot
After label is posted by structure 375, put down product, draw another non-labeling product.
Above in conjunction with accompanying drawing, embodiment of the present utility model is explained in detail, but this utility model is not limited to
Above-mentioned embodiment, in the ken that those of ordinary skill in the art possess, can also be without departing from this utility model
On the premise of objective, various changes can be made.
Claims (10)
1. a kind of smoke alarm production line, it is characterised in that including the first assembly line installed for accessory on pcb board, is used
In the second assembly line of smoke alarm whole machine installation, and pcb board waxdip module, described the first assembly line, pcb board waxdip
Module, the second assembly line is sequentially arranged, and the first described assembly line and the second assembling are all transmitted by Multiple chain flow line
Workpiece, pcb board waxdip module is provided with for the mechanical hand to the first assembly line and the second assembly line transferring work piece；
The first described assembly line includes pcb board feeding module, labyrinth feeding module, part feeding module and welding module, on
State each module to be connected in order in the Multiple chain flow line of the first assembly line；
The second described assembly line includes middle button feeding module, light-guiding pillar feeding module, labyrinth feeding module, above covers material mould
Block, above-mentioned each module is connected in the Multiple chain flow line of the second assembly line in order.
2. a kind of smoke alarm production line according to claim 1 is it is characterised in that on described the first assembly line
Pcb board feeding module is disposed with the mechanical hand one for transmitting PCB imposite, pcb board bending mechanism and be used for pcb board feeding
Mechanical hand two, pcb board bending mechanism is arranged between mechanical hand one and mechanical hand two；Described labyrinth feeding module is provided with
Plastic sucking disc, pallet jacking cylinder, labyrinth feeding push-plate mechanical hand, labyrinth feeding pushes away suction structure and labyrinth feeding manipulator, described
Pallet jacking cylinder be arranged on the side of plastic sucking disc one, described labyrinth feeding Tui Xi mechanism is arranged on below plastic sucking disc two,
Plastic sucking disc two is set up in parallel with plastic sucking disc one, and plastic sucking disc side is provided with labyrinth feeding push-plate mechanical hand, described labyrinth feeding
Mechanical hand is arranged on plastic sucking disc by the side after the jacking of labyrinth feeding Tui Xi mechanism；Described part feeding module includes sending out successively
Penetrate pipe feeding module, reception pipe feeding module, radome feeding module, capacitor loading module and crystal oscillator feeding module, above-mentioned each
Module is connected in the Multiple chain flow line of the second assembly line in order；Described welding module includes having a tin cream structure and sets
Put the laser welding structure after a tin cream structure and scolding tin welding structure；Described pcb board waxdip module includes cake wax, leaching
Bubble mechanical hand and cake wax liquid level induction installation, described cake wax liquid level induction installation is arranged on above cake wax, soaks mechanical hand setting
Between double-speed chain and cake wax.
3. a kind of smoke alarm production line according to claim 1 is it is characterised in that on described the second assembly line
Middle button feeding module is provided with plastic sucking disc, pallet jacking cylinder, for the mechanical hand one of labyrinth feeding push-plate, in buckle material and push away suction
Structure and middle button feeding manipulator, described pallet jacking cylinder is arranged on the side of plastic sucking disc one, and described labyrinth feeding pushes away
Inhale mechanism and be arranged on below plastic sucking disc two, plastic sucking disc two is set up in parallel with plastic sucking disc one, and plastic sucking disc side buckles material in being provided with
Push-plate mechanical hand, described middle button feeding manipulator be arranged on plastic sucking disc by buckle the side after the jacking of Liao Tuixi mechanism；Institute
State light-guiding pillar feeding module and be provided with material vibrating disk, the straight line feeder being connected with material vibrating disk, it is arranged on double-speed chain stream
Cylinder on waterline and the mechanical hand for light-guiding pillar feeding；Described labyrinth feeding module is provided with material vibrating disk, with
The straight line feeder that material vibrating disk connects, is arranged on the cylinder in Multiple chain flow line and the machinery for labyrinth feeding
Handss, the material on straight line feeder can be attached in workpiece for described feeding manipulator；Described upper lid feeding module includes bullet
Clip automatic feed mechanism carries out storing, is arranged on the material lifting body of cartridge-type automatic feed mechanism side and is used for upper lid
The mechanical hand installed, described mechanical hand is arranged on lifting body side.
4. a kind of smoke alarm production line according to claim 2, described transmitting tube feeding module, reception pipe feeding
Module, capacitor loading module and crystal oscillator feeding module all coordinate straight line feeder discharging by material vibrating disk, all set gradually
Power supply is had to coordinate the both positive and negative polarity decision mechanism of critesistor, transfer robot, pinrshape structure, reshaping device, for installing shaping
The feeding manipulator of material afterwards, described transfer robot adjusts material position according to the signal of both positive and negative polarity decision mechanism, and will
Pinrshape structure delivered to by material, the cylinder one that described pinrshape structure includes pinrshape and provides power, described pinrshape structure with
Cylinder is arranged at the downside of transfer robot, and the material finally completing operation is attached on workpiece transfer robot.
5. a kind of smoke alarm production line according to claim 4 is it is characterised in that on described described transmitting tube
Material module, reception pipe feeding module, capacitor loading module and crystal oscillator feeding module also include reshaping device, and described reshaping device sets
Put after pinrshape structure, described reshaping device includes dressing stick and the cylinder two providing power and jaw, cylinder drives whole
Shape block carries out 91 ± 1 ° of shapings to material pin, completes rear clip-claw and delivers to subsequent processing by after 90 ° of materials overturning.
6. a kind of smoke alarm production line according to claim 2 is it is characterised in that also include the inspection of the first assembly line
Survey stringing under mechanism and NG product, the first described assembly line testing agency includes height detection mechanism, background testing agency and electricity
Mark testing agency, the first described assembly line testing agency all can carry out target to the Qualification of the workpiece being detected, described
Height detection mechanism be arranged between crystal oscillator feeding module and welding module, described background testing agency and electricity Biao testing agency
After being successively set on welding module, after under described NG product, stringing is arranged on electricity Biao testing agency；
Described background testing agency is provided with background turntable structure, background probe activity structure, and roof construction on background, described
Background turntable structure be arranged on roof construction, background probe activity structure can detect to 4 points on workpiece, institute
The detection time stated is less than or equal to 7 seconds；
Described electricity Biao testing agency is provided with electricity mark turntable structure, electricity mark probe activity structure, puts on roof construction with electricity, described
Background turntable structure be arranged on roof construction, electricity mark probe activity structure 8 points on workpiece can be detected, institute
The detection time stated is less than or equal to 7 seconds；
Under described NG product, stringing includes the mechanical hand for identifying and capturing NG product, line structure under mechanical hand, conveyer belt and drive
The motor of dynamic conveyer belt, the unqualified workpiece of the target on conveyer belt can be captured by described mechanical hand, delivers to machine
Tool subordinate line structure.
7. a kind of smoke alarm production line according to claim 3 it is characterised in that also include smoke box testing agency with
And stringing under NG product, after described smoke box testing agency is successively set on lid feeding module with stringing under NG product, described
Smoke box testing agency includes smoke box, loading and unloading manipulator；Described loading and unloading manipulator be arranged on Multiple chain flow line and smoke box it
Between, the piece count of smoke box one-time detection is more than or equal to 4.
8. a kind of smoke alarm production line according to claim 7 is it is characterised in that also include being arranged on NG product undercarriage
Adhesive label module after line, described adhesive label module includes label machine, reclaimer robot and labeling structure, described
Reclaimer robot be arranged on printer side, be transferred to label-sticking mechanism by being arranged on the mechanical guide of side, described patch
Mark structure setting has the structure drawing workpiece.
9. a kind of smoke alarm production line according to claim 2 is it is characterised in that described pcb board feeding module
In, also include waste material dust collecting, described waste material dust collecting is arranged under pcb board bending mechanism.
10. a kind of smoke alarm production line according to claim 1 it is characterised in that described PCB waxdip module also
It is provided with airtight cavity and air filter, described air filter is arranged in airtight cavity, in described airtight cavity
Carry out molten wax process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620568845.5U CN205950230U (en) | 2016-06-14 | 2016-06-14 | Smoke alarm production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620568845.5U CN205950230U (en) | 2016-06-14 | 2016-06-14 | Smoke alarm production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205950230U true CN205950230U (en) | 2017-02-15 |
Family
ID=57968092
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620568845.5U Withdrawn - After Issue CN205950230U (en) | 2016-06-14 | 2016-06-14 | Smoke alarm production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205950230U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106078191A (en) * | 2016-06-14 | 2016-11-09 | 广东利元亨智能装备有限公司 | A kind of smoke alarm production line |
| CN108323151A (en) * | 2018-01-29 | 2018-07-24 | 广东利元亨智能装备有限公司 | A kind of automatic assembly line of smoke alarm |
| CN108996262A (en) * | 2018-08-24 | 2018-12-14 | 深圳市科晶智达科技有限公司 | A kind of high throughput powder transfer device |
| CN110253285A (en) * | 2019-07-11 | 2019-09-20 | 成都菲斯普科技有限公司 | A kind of assembly system of Medical Sterilization Equipment evaporator |
| CN110370277A (en) * | 2019-07-15 | 2019-10-25 | 重庆市渝北职业教育中心 | Intelligent robot control system and its control method |
| CN110796823A (en) * | 2019-10-11 | 2020-02-14 | 林勤鑫 | Smoke alarm and production method and equipment thereof |
| CN110814681A (en) * | 2019-10-11 | 2020-02-21 | 林勤鑫 | Production system and production method for smoke-sensitive alarm shell |
| CN110814727A (en) * | 2019-10-11 | 2020-02-21 | 林勤鑫 | Production system and assembly method of core part of smoke alarm |
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2016
- 2016-06-14 CN CN201620568845.5U patent/CN205950230U/en not_active Withdrawn - After Issue
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106078191A (en) * | 2016-06-14 | 2016-11-09 | 广东利元亨智能装备有限公司 | A kind of smoke alarm production line |
| CN106078191B (en) * | 2016-06-14 | 2019-01-08 | 广东利元亨智能装备股份有限公司 | A kind of smoke alarm production line |
| CN108323151A (en) * | 2018-01-29 | 2018-07-24 | 广东利元亨智能装备有限公司 | A kind of automatic assembly line of smoke alarm |
| CN108323151B (en) * | 2018-01-29 | 2023-12-19 | 广东利元亨智能装备有限公司 | Automatic assembly production line for smoke alarms |
| CN108996262A (en) * | 2018-08-24 | 2018-12-14 | 深圳市科晶智达科技有限公司 | A kind of high throughput powder transfer device |
| CN110253285A (en) * | 2019-07-11 | 2019-09-20 | 成都菲斯普科技有限公司 | A kind of assembly system of Medical Sterilization Equipment evaporator |
| CN110253285B (en) * | 2019-07-11 | 2021-03-09 | 上海交通大学医学院附属新华医院 | Assembly system of medical vaporizer for sterilization equipment |
| CN110370277A (en) * | 2019-07-15 | 2019-10-25 | 重庆市渝北职业教育中心 | Intelligent robot control system and its control method |
| CN110370277B (en) * | 2019-07-15 | 2022-04-29 | 重庆市渝北职业教育中心 | Intelligent robot control system and control method thereof |
| CN110796823A (en) * | 2019-10-11 | 2020-02-14 | 林勤鑫 | Smoke alarm and production method and equipment thereof |
| CN110814681A (en) * | 2019-10-11 | 2020-02-21 | 林勤鑫 | Production system and production method for smoke-sensitive alarm shell |
| CN110814727A (en) * | 2019-10-11 | 2020-02-21 | 林勤鑫 | Production system and assembly method of core part of smoke alarm |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 516023 Huizhou Road, Huicheng, Guangdong Province Ma An town Huizhou road Dongjiang Vocational School Road 2 (factory building) Patentee after: GUANGDONG LYRIC ROBOT AUTOMATION Co.,Ltd. Address before: 516023 Huizhou Road, Huicheng, Guangdong Province Ma An town Huizhou road Dongjiang Vocational School Road 2 (factory building) Patentee before: GUANGDONG LYRIC ROBOT INTELLIGENT AUTOMATION Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170215 Effective date of abandoning: 20190108 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20170215 Effective date of abandoning: 20190108 |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |