CN205904672U - LED globular bulb fully automated assembly line - Google Patents
LED globular bulb fully automated assembly line Download PDFInfo
- Publication number
- CN205904672U CN205904672U CN201620749744.8U CN201620749744U CN205904672U CN 205904672 U CN205904672 U CN 205904672U CN 201620749744 U CN201620749744 U CN 201620749744U CN 205904672 U CN205904672 U CN 205904672U
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- China
- Prior art keywords
- lamp
- index dial
- led
- lamp socket
- mechanical hand
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Abstract
The utility model discloses a LED globular bulb fully automated assembly line, by LED assembly devices, ball bubble assembly devices and connection LED assembly devices and ball bubble assembly devices's transfer chain, a serial communication port, the ball steeps assembly devices and still is connected with the storage chain that ages, and the storage chain that should age comprises the drive belt of a plurality of length of drive gear drive. The storage chain that will age is put together with the whole piece production line to need not solitary equipment aging product, thereby production efficiency is higher, simultaneously, the utility model discloses a function block of manipulator and various stations combine together, so as to realizes the utility model discloses mechanical mounting's automation has improved production efficiency effectively, and assembly quality is stable, and is effectual.
Description
Technical field
This utility model is related to light fixture assemble mechanism technical field, is specifically related to the full automatic assembly machine of globular bulb
Structure.
Background technology
The led globular bulb of prior art is usually to adopt manual assembly, its low production efficiency, and labor intensity is high, with
When its assembling quality cannot be guaranteed, then someone adopts mechanical assembly, also be only local improve mechanical assembly,
Application publication number is cn104369045a, Shen Qing Publication day is 2015.02.25, Application No. 201410600996x, the applying date
Application for a patent for invention for 2014.10.31 discloses the automatic rotational positioning of led globular bulb fully automated assembly line the first working of plastics
Device it include index dial, be arranged on some first plastic piece clamps on index dial, the first plastic piece clamp set first and moulds
Materials and parts, the first plastic piece clamp and the first working of plastics pass through the breach being correspondingly arranged and projection is positioned；Described station indexing
Some and the first plastic piece clamp corresponding rotation disk is set on disk；Described rotating disk can move downwardly to and contact with the first working of plastics
And drive its rotation, so that itself and the first plastic piece clamp positioning.The present invention uses full automatic assembly machine driver feeding device,
Can solve the problem that the local station assembly problem of portion's led globular bulb, but structure or complex, be also only related to assemble
A part, the aging process generally for the ball bubble after assembling is all to be processed using single equipment, is not formed complete
An operation, efficiency is equally low, and it is necessary for therefore designing a kind of complete structure simple led automatic assembly machine.
Utility model content
The purpose of this utility model is exactly to solve the deficiency of prior art, and a kind of structure providing is simple, assembling
The good led globular bulb fully automated assembly line of efficiency high effect.
This utility model is to be attained in that using following technical solution
A kind of led globular bulb fully automated assembly line, by led assemble mechanism, ball bubble assemble mechanism and connection led assembly machine
, it is characterised in that described ball bubble assemble mechanism is also associated with aging storage chain, this is aging for the pipeline of structure and ball bubble assemble mechanism
The transmission belt of some length that storage chain is driven by travelling gear forms.
The described ball bubble assemble mechanism that further illustrates as such scheme is made up of double disk, each index dial periphery
It is provided with some corresponding stations, passed through position mechanical hand between double disk and carry out the transfer that ball steeps product, with lamp socket conveying
The index dial that chain is connected realizes the assembling between lamp holder, lamp socket, and this index dial station is disposed with middle lead shaping dress
Put, upper aluminum lamp cap device, pressure lamp device, twist lamp cap device, trimming curved line device, riveting device, lighting and station check and correction dress
Put, nail pressing and torticollis device, then passed through position mechanical hand and transferred to qualified products in another index dial, and defective work continued
The continuous device for eliminating that is advanced through doing over again eliminates index dial；
Another index dial is realized the assembling of the lamp holder assembling, lamp socket and cell-shell being realized complete product assembling, through crossing position
After the mechanical hand complete lamp holder that comes of transfer lamp socket leveling device set on index dial successively is clapped, gluing device exists
Gluing on lamp socket, sends into cell-shell on the lamp holder having played glue through cell-shell input equipment, then is pressed through cell-shell pressure device
Tight formation finished product, sends in aging storage chain afterwards.
Further, the horizontal support that described stubborn lamp cap device is included by guide rail connect setting on a support column, two
Person connection end is additionally provided with lift cylinder, and horizontal support is provided with a rotary shaft, is connected with mechanical hand, laterally below rotary shaft
Support outer end is fixed with a motor, and motor is connected by belt belt transmission with rotary shaft, and lamp socket is by lower section
When mechanical hand is fixing, the mechanical hand in rotary shaft blocks lamp head, by rotation, lamp holder is fixed together with lamp socket.
Nail pressing part in described nail pressing and torticollis device includes the top pressure frame being movably fixed on pillar, and pillar is arranged
Two guiding support bars, top pressure frame is socketed on this support bar, arranges lift cylinder below, is provided with top pressure gas on top pressure frame
Cylinder, top pressure cylinder bottom connection end can be contacted with lamp holder top pressure.
Described cell-shell input equipment cell-shell input equipment includes the conveyer belt of driving gear drive, in conveyer belt and index dial
It is provided with and proceeds to support close to end, proceed to be provided with support and proceed to pusher cylinder, proceed to and mechanical hand is provided with support, realize
Cell-shell is transferred to the installation assembly process carrying out steeping seat and cell-shell in index dial.
This utility model using the beneficial effect that above-mentioned technical solution can reach is:
This utility model, due to employing said structure, aging storage chain is combined with whole production line, thus
Need not single ageing equipment product, thus production efficiency is higher, meanwhile, this utility model employs mechanical hand and various stations
Functional unit combine such that it is able to realize the automatization of this utility model mechanical assembly, be effectively improved production efficiency,
Assembling steady quality, effect is good.
Brief description
Fig. 1 is that ball of the present utility model steeps modular construction schematic diagram；
Fig. 2 is planar layout structure schematic diagram of the present utility model；
Fig. 3 show the stubborn lamp cap device structural representation of utility model；
Fig. 4 show the nail pressing apparatus structure schematic diagram of utility model；
Fig. 5 show the cell-shell input device structure schematic diagram of utility model；
Fig. 6 show the aging storage chain structure schematic diagram of utility model.
Description of reference numerals: 1, aluminium rivet 2, aluminum lamp holder 3, circuit power 4, lamp socket 5, aluminium base 6, screw 7, bubble
Shell 8, upper lamp socket mounting plate 9, the first index dial 10, painting heat conduction adhesive dispenser 11, do over again device for eliminating 12, screw detecting
Device 13, lamp socket carrier chain 14, middle lead apparatus for shaping, 15, upper aluminum lamp cap device 16, pressure lamp device 17, twist lamp holder dress
Put 171, support column 172, horizontal support, 173, lift cylinder, 174, rotary shaft, 175, mechanical hand 176, motor
18th, trimming curved line device 19, riveting device 20, lighting and station verifying unit 21, nail pressing and torticollis device 211, solid
Determine pillar 212, top pressure frame 213, guiding support bar 214, lift cylinder 22, the second index dial 23, the 3rd index dial 24,
Cross position mechanical hand 25, lamp socket leveling device 26, gluing device 27, cell-shell input equipment 271, conveyer belt 272, proceed to and push away
Take offence cylinder 273, proceed to support 274, mechanical hand 28, cell-shell pressure device 29, device for eliminating 30 of doing over again, aging storage chain 31,
Transhipment disk.
Specific embodiment
Below in conjunction with specific embodiment, the technical program is explained in detail.
As shown in figure 1, the power supply that this utility model led ball to be assembled steeps by aluminum lamp holder 2, is arranged in aluminum lamp holder 2
The lamp socket 4 that circuit 3 is spirally connected with aluminum lamp holder 2 and the cell-shell 7 being fastened on lamp socket 4 form, and aluminum lamp holder end is provided with aluminium rivet
1, aluminium base 5 is fixed with by screw in lamp socket, the assembling of ball bubble of the present utility model be exactly the accessory that steeped according to above-mentioned ball Lai
Carry out assemble implement, therefore, as shown in Fig. 2 assembly line of the present utility model by led assemble mechanism, ball bubble assemble mechanism and
Connect led assemble mechanism and ball steep the lamp socket carrier chain 13 of assemble mechanism, ball bubble assemble mechanism is also connected to aging storage chain 30,
As shown in fig. 6, this aging transmission belt storing some length that chain 30 is driven by travelling gear forms, wherein, ball bubble assembling
Mechanism is the conveying realizing ball bubble by transhipment disk therebetween with aging storage chain 30, by tumbler, ball bubble is sent into transhipment
Disk 31, transhipment disk 31 is then sent through in aging storage chain 30.
Wherein, led assemble mechanism completes lamp socket is lamp socket and the assembling of power supply circuit board, heat sink (aluminium base), bag
Include the operation applying heat-conducting glue, upper aluminium base, screw detecting and do over again rejecting and blanking, this led assemble mechanism includes lamp socket dress
Set painting heat conduction adhesive dispenser 10 on trim platform 8, the first index dial 9 being provided with multiple stations and index dial 9 periphery station, return
Work device for eliminating 11, screw detection device 12, are finally connected with lamp socket carrier chain 13, and lamp socket is transported to next ball bubble assembling
Operation, is first by manual assembly lamp socket and power supply circuit board and heat sink in lamp socket mounting plate 8.
And ball bubble assemble mechanism completes middle lead shaping, upper aluminum lamp holder, twists lamp holder, trimming, pressure criminal gang's rivet, pressure
The operation of pin, dispensing and deduction cap；This ball bubble assemble mechanism is made up of double disk (second and third index dial 22,23), each indexing
Disk periphery is provided with some corresponding stations, passed through position mechanical hand 24 and carry out ball bubble product between second and third index dial (22,23)
The transfer of product, the assembling that the first index dial 22 connecting with lamp socket carrier chain is realized between lamp holder, lamp socket, this index dial 22 station
On be disposed with middle lead apparatus for shaping 14 (including two road shapings), upper aluminum lamp cap device 15, pressure lamp device 16, twist lamp holder dress
Put 17, trimming curved line device 18, riveting device 19, lighting and station verifying unit 20, nail pressing and torticollis device 21, Ran Houtong
Position mechanical hand 24 qualified products are transferred in the 3rd index dial 23, and defective work continues to be advanced through rejecting of doing over again
Device 29 eliminates index dial.
As shown in figure 3, described stubborn lamp cap device includes the horizontal support by guide rail connect setting on a support column 171
172, the two connection end is additionally provided with lift cylinder 173, and horizontal support 172 is provided with a rotary shaft 174, below rotary shaft 174
It is connected with mechanical hand 175, horizontal support 172 outer end is fixed with a motor 176, motor 176 is led to rotary shaft 174
Cross belt transmission to connect, when lamp socket is fixed by the mechanical hand 175 of lower section, the mechanical hand in rotary shaft 174 blocks lamp head, passes through
Lamp holder is fixed together by rotation with lamp socket.
As shown in figure 4, the nail pressing part in described nail pressing and torticollis device 21 includes the top being movably fixed on pillar 211
Pressure rack 212, pillar 211 arranges two guiding support bars 213, and top pressure frame 212 is socketed on this support bar 213, arranges below
Lift cylinder 214, is provided with top pressure cylinder 214 on top pressure frame 212, and top pressure cylinder 214 bottom connection end can be with lamp holder top pressure
Contact.
3rd index dial is realized for the assembling of the lamp holder assembling, lamp socket and cell-shell realizing complete product assembling, is respectively provided with
There are lamp socket leveling device 25, gluing device 26, cell-shell input equipment 27, cell-shell hold down gag and transfer device, through crossing position machine
After the tool handss complete lamp holder that comes of transfer lamp socket leveling device 25 set on index dial successively is clapped, gluing device 26
Gluing on lamp socket, sends into cell-shell on the lamp holder having played glue through cell-shell input equipment, then through cell-shell hold down gag 28
Carry out compression and form finished product, send into afterwards in aging storage chain 30.
As shown in figure 5, described cell-shell input equipment 27 includes the conveyer belt 271 of driving gear drive, conveyer belt 271 with
Index dial 23 is provided with close to end and proceeds to support 272, proceeds to be provided with support 272 and proceeds to pusher cylinder 273, proceeds to support
It is provided with mechanical hand 274 on 273.
Above-described is only preferred implementation of the present utility model it is noted that ordinary skill for this area
For personnel, on the premise of creating design without departing from this utility model, some deformation can also be made and improve, these all belong to
In protection domain of the present utility model.
Claims (5)
1. a kind of led globular bulb fully automated assembly line, by led assemble mechanism, ball bubble assemble mechanism and connection led assemble mechanism
Steep the pipeline of assemble mechanism with ball it is characterised in that described ball bubble assemble mechanism is also associated with aging storage chain, this aging storage
The transmission belt depositing some length that chain is driven by travelling gear forms.
2. led globular bulb fully automated assembly line according to claim 1 is it is characterised in that described ball steeps assemble mechanism
It is made up of double disk, each index dial periphery is provided with some corresponding stations, passes through position mechanical hand between double disk
Carry out the transfer that ball steeps product, the index dial being connected with lamp socket carrier chain realizes the assembling between lamp holder, lamp socket, this index dial
Be disposed with station middle lead apparatus for shaping, upper aluminum lamp cap device, pressure lamp device, twist lamp cap device, trimming curved line device,
Riveting device, lighting and station verifying unit, nail pressing and torticollis device, then passed through position mechanical hand and shifted qualified products
To in another index dial, and defective work continues to be advanced through to do over again, device for eliminating eliminates index dial；
On another index dial, it is respectively arranged with lamp socket leveling device, gluing device, cell-shell input equipment, cell-shell hold down gag
And transfer device；Clap dress through crossing the complete lamp holder that mechanical hand transfer in position comes lamp socket set on index dial successively
Put after clapping, through set gluing device on lamp socket gluing, through cell-shell input equipment, cell-shell is sent into and has played the lamp of glue
On pedestal, then carry out compression formation finished product through cell-shell hold down gag, transferred device is sent in aging storage chain.
3. led globular bulb fully automated assembly line according to claim 2 is it is characterised in that described stubborn lamp cap device bag
Include the horizontal support on a support column by guide rail connect setting, the two connection end is additionally provided with lift cylinder, horizontal support
It is provided with a rotary shaft, below rotary shaft, is connected with mechanical hand, horizontal support outer end is fixed with a motor, drive electricity
Machine is connected by belt transmission with rotary shaft, and when lamp socket is fixed by the mechanical hand of lower section, the mechanical hand in rotary shaft blocks lamp holder
Lamp holder is fixed together with lamp socket by portion by rotation.
4. led globular bulb fully automated assembly line according to claim 2 is it is characterised in that described nail pressing and torticollis fill
The nail pressing part put includes the top pressure frame being movably fixed on pillar, and pillar arranges two guiding support bars, and top pressure frame is socketed
On this support bar, lift cylinder is set below, top pressure cylinder is provided with top pressure frame, top pressure cylinder bottom connection end can
Contact with lamp holder top pressure.
5. led globular bulb fully automated assembly line according to claim 2 is it is characterised in that described cell-shell input equipment
The conveyer belt driving including driving gear, is provided with close to end with index dial in conveyer belt and proceeds to support, proceeds to setting in support
Proceed to pusher cylinder, proceed to and mechanical hand is provided with support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620749744.8U CN205904672U (en) | 2016-07-13 | 2016-07-13 | LED globular bulb fully automated assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620749744.8U CN205904672U (en) | 2016-07-13 | 2016-07-13 | LED globular bulb fully automated assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205904672U true CN205904672U (en) | 2017-01-25 |
Family
ID=57805478
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620749744.8U Expired - Fee Related CN205904672U (en) | 2016-07-13 | 2016-07-13 | LED globular bulb fully automated assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205904672U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106002253A (en) * | 2016-07-13 | 2016-10-12 | 佛山楚博科技有限公司 | Full-automatic assembly line for LED globe bulb |
| CN107377423A (en) * | 2017-09-01 | 2017-11-24 | 盐城全威科技有限公司 | Luggage case car light assembly equipment |
| CN107932068A (en) * | 2018-01-02 | 2018-04-20 | 武汉工程大学 | A kind of linear formula LED ball steeps automatic assembling machine |
-
2016
- 2016-07-13 CN CN201620749744.8U patent/CN205904672U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106002253A (en) * | 2016-07-13 | 2016-10-12 | 佛山楚博科技有限公司 | Full-automatic assembly line for LED globe bulb |
| CN107377423A (en) * | 2017-09-01 | 2017-11-24 | 盐城全威科技有限公司 | Luggage case car light assembly equipment |
| CN107377423B (en) * | 2017-09-01 | 2023-11-10 | 江苏威迈智能科技有限公司 | Trunk car lamp assembling equipment |
| CN107932068A (en) * | 2018-01-02 | 2018-04-20 | 武汉工程大学 | A kind of linear formula LED ball steeps automatic assembling machine |
| CN107932068B (en) * | 2018-01-02 | 2024-02-20 | 武汉工程大学 | Linear transfer type LED bulb automatic assembly machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170125 Termination date: 20190713 |