CN205646410U

CN205646410U - LED lamp stick welding machine

Info

Publication number: CN205646410U
Application number: CN201620468882.9U
Authority: CN
Inventors: 吴志浩
Original assignee: TAIZHOU HAORAN MACHINERY MANUFACTURING Co Ltd
Current assignee: TAIZHOU HAORAN MACHINERY MANUFACTURING Co Ltd
Priority date: 2016-05-20
Filing date: 2016-05-20
Publication date: 2016-10-12
Anticipated expiration: 2026-05-20

Abstract

The utility model provides a LED lamp stick welding machine belongs to mechanical technical field. It has solved current LED lamp stick welding machine's the lower problem of yields. This LED lamp stick welding machine, including frame and electrically controlled device, but be equipped with intermittent motion's decollator carousel in the frame, the welding machine is still including setting up in the frame and controlling the LED bulb detection mechanism who carries out work by electrically controlled device, a welding station for releasing the line mechanism that send of wire welds the wire with being used for with the LED bulb, LED bulb detection mechanism is including the electricity detector and the LED bulb upset station that set gradually, electricity detector is connected and is used for detecting LED bulb circular telegram situation with the electrically controlled device electricity, the bubble of going up clamp has between electricity detector and the decollator carousel, LED bulb upset station is provided with and turns over the bubble clamp. The welding of this LED lamp stick welding machine through sending line mechanism and welding mechanism can accomplish LED bulb and wire automatically improves welding efficiency.

Description

A kind of LED rod bonding machine

Technical field

This utility model belongs to field of mechanical technique, relates to a kind of bonding machine, and particularly one Plant LED rod bonding machine.

Background technology

The baton of existing use or glo-stick are mostly hand-held and battery-powered Light LED is excellent, and it can quickly attract much attention after unlatching, can be long-time Ground is dredged, deeply by police, first-aid personnel and fire-fighting for traffic control and crowded crowd's Personnel like, its concrete structure includes handle, the pipe shaft of energy printing opacity and is built in pipe shaft Interior LED lamp bead, LED lamp bead is sequentially connected in series on one or two wires.Existing LED lamp bead is all by human weld on wire, and production efficiency is relatively low, and LED Pearl also can cause whole lamp bar to be scrapped due to waste product or lamp base reversal connection when welding, good Product rate is relatively low.

Summary of the invention

The purpose of this utility model is to there are the problems referred to above for existing technology, it is proposed that A kind of LED rod bonding machine, its to be solved technical problem is how improves LED The yields of bubble welding and welding efficiency.

The purpose of this utility model can be realized by following technical proposal: a kind of LED Rod bonding machine, including frame and electric control gear, frame is provided with can the segmentation of intermittent rotary Device rotating disk, dispenser rotating disk is circumferentially provided with several capable of opening and closing clips along it, its Be characterised by, described bonding machine also include being arranged in frame and by electric control gear manipulate into The LED bulb testing agency of row work, for discharging the wire agency of wire and for will LED bulb is welded to the welding post on wire, and described LED bulb testing agency includes The photodetector set gradually and LED bulb station turning, described photodetector is with automatically controlled Device electrically connects and is used for detecting LED bulb electrical condition, described photodetector and segmentation There is between device rotating disk the upper bubble folder that can LED bulb be transplanted on clip by photodetector Pincers, described LED bulb station turning is provided with and LED bulb can be turned over after clip opens Turn turns over bubble clamp.

This LED rod bonding machine is arranged on dispenser rotating disk to enter LED bulb Row clamping and transport, LED bulb first carried out electro-detection before being transported to dispenser rotating disk, Whether the foot bath of detection LED bulb inverts and whether LED bulb is useless bubble, and dividing LED bulb is detected and position, automatic school by gap that cutter rotating disk pauses automatically, from And make the foot bath being welded to the LED bulb on dispenser rotating disk will not connect instead, improve LED The yields of lamp rod, this LED rod bonding machine can by wire agency and welding mechanism It is automatically performed welding of LED bulb and wire, improves welding efficiency.

In above-mentioned LED rod bonding machine, described LED bulb testing agency also includes Useless bubble cleaning station, described useless bubble cleaning station is provided with useless bubble cleaner.LED bulb After photodetector detects as useless bubble, the clip clamping this useless bubble is turning to useless bubble clearly During science and engineering position, clip automatically opens up, and useless bubble comes off, and useless bubble cleaner is to be connected with gas tank Air jet system, it is possible to useless bubble is blown off by clip, it is to avoid useless bubble is opened at clip Do not come off from clip in time during gap.

In above-mentioned LED rod bonding machine, described bonding machine also includes being positioned at LED LED bulb guiding mechanism between bubble testing agency and welding post, described LED bulb Guiding mechanism includes that the foot bath set gradually shears station, foot bath leveling station becomes with foot bath Type station, described foot bath shearing station is provided with the cutting knife for shearing LED bulb foot bath, Described foot bath leveling station is provided with the foot bath of the LED bulb after shearing and flattens Leveling pressing tongs, described foot bath shaping station is provided with the LED after flattening The molding clamp that two foot bath of bubble separate and shape.LED bulb shears work through foot bath After position is sheared, two foot bath length are consistent, and then LED bulb is again through foot bath Leveling station so that two foot bath are driven plain whole and are positioned in same level, last LED Bulb is through foot bath shaping station, and under molding clamp effect, two foot bath are separated from each other, Two foot bath are avoided to be abutted together, it is simple to the welding of wire in subsequent handling.

In above-mentioned LED rod bonding machine, described LED bulb guiding mechanism and welding Also having stannum station on foot bath between station, on foot bath, stannum station is provided with stannum cylinder one and upper Stannum bar one, tin liquor can be coated on the foot bath of LED bulb by upper stannum bar one by stannum cylinder one. The foot bath of LED bulb stannum station on foot bath is coated with and is covered with tin liquor, follow-up welding with wire More efficient and convenient, welding efficiency is high.

In above-mentioned LED rod bonding machine, described dispenser rotating disk and welding post it Between be provided with and transfer clamp, described welding post is provided with folder bubble clamp and welding gun, institute State and transfer clamp and be hinged in frame, transfer clamp and can horizontally rotate around jointed shaft and incite somebody to action LED bulb is transplanted on folder bubble clamp by clip, and described welding gun is positioned at folder bubble clamp and send Between line mechanism, welding gun is for being welded to lead by the LED bulb being clamped on bubble clamp On line.Transfer clamp to clamp the foam of LED bulb in the horizontal plane and rotate, LED Bulb can keep relative stability during transfer, and the foam of LED bulb is not susceptible to Shift, and foot bath is not susceptible to deformation, it is simple to the carrying out of follow-up welding sequence, LED Steep after transfer being clamped in is steeped on clamp, two foot bath towards wire agency side, Welding gun is positioned at the top of foot bath, and welding gun energy oscilaltion also makes foot bath weld from top to bottom On wire.

In above-mentioned LED rod bonding machine, described welding post is provided with align clamp, Described align clamp is between line sending structure and welding gun, and described align clamp has for leading Line passes and is used for the clamp port positioning wire, and the number of clamp port is two. After wire is sent by wire agency, align clamp position so that wire is in welding Time keep static, it is simple to welding.

In above-mentioned LED rod bonding machine, described wire agency includes wire feeder, institute State wire feeder to electrically connect with electric control gear, and wire feeder receives LED bulb at welding post While carry out line sending.Wire feeder is controlled by electric control gear, thus ensures only in weldering Connect and when there is LED bulb on station, carry out line sending, it is to avoid exist after processing due to useless bubble Room and cause solder skip.

In above-mentioned LED rod bonding machine, described wire agency also includes automatic unwrapping wire Device, described automatic wire dispenser include pay off rack, unwrapping wire bar, for placing rolling wire Actinobacillus wheel and for drive ureeling barrel carry out rotate unwrapping wire unwrapping wire motor, described pay off rack Being connected in frame, described actinobacillus wheel is connected on pay off rack, one end of described unwrapping wire bar Being hinged on pay off rack, the other end of unwrapping wire bar has for interting the unwrapping wire ring of wire, The inductive switch for detecting unwrapping wire bar position, described unwrapping wire it is provided with on described pay off rack Motor electrically connects with inductive switch.Wire can be drawn by wire feeder when line sending, from And unwrapping wire bar is rotated, when the position of unwrapping wire bar changes relative to pay off rack After, inductive switch is connected, unwrapping wire electric motor starting, and actinobacillus wheel rotates unwrapping wire, works as wire feeder When suspending line sending, unwrapping wire bar resets, and inductive switch disconnects, and unwrapping wire motor cuts out, unwrapping wire Wheel stop operating and unwrapping wire, said process it can be avoided that actinobacillus wheel under effect of inertia always It is in unwrapping wire state so that the wire discharged gets loose, and affects welding effect.

Compared with prior art, this utility model has the advantage that

1, this LED rod bonding machine can be automatically performed by wire agency and welding mechanism LED bulb is welded with wire, and welding efficiency is high；

2, this LED rod bonding machine can be to LED bulb before LED bulb carries out assembling Detecting, whether the foot bath of detection LED bulb inverts and whether LED bulb is useless Bubble, and LED bulb is detected automatically and oneself in the gap that dispenser rotating disk pauses Dynamic position, school, so that the foot bath of the LED bulb being welded on dispenser rotating disk will not connect Instead, the yields of LED rod is improved；

3, this LED rod bonding machine is by controlling automatic unwrapping wire and automatic cutting, work effect Rate is high.

Accompanying drawing explanation

Fig. 1 is the perspective view of this LED rod bonding machine.

Fig. 2 is the plan structure schematic diagram of this LED rod bonding machine.

Fig. 3 is the structural representation of welding post on this LED rod bonding machine.

Fig. 4 is the structural representation of align clamp on this LED rod bonding machine.

Fig. 5 is the structural representation of automatic wire dispenser on this LED rod bonding machine.

In figure, 1, frame；2, dispenser rotating disk；3, clip；4, photodetector；5、 Upper bubble clamp；6, bubble clamp is turned over；7, useless bubble cleaner；8, LED bulb；9, cut Cutter；10, leveling pressing tongs；11, molding clamp；12, stannum cylinder one；13, upper stannum bar one； 14, clamp is transferred；15, folder bubble clamp；16, welding gun；17, align clamp；171、 Upper fixture block；172, lower fixture block；18, wire；19, clamp port；20, wire feeder；21、 Automatically wire dispenser；22, pay off rack；23, unwrapping wire bar；24, actinobacillus wheel；25, unwrapping wire Ring；26, inductive switch；27, unwrapping wire motor；28, Scissoring device；29, induction apparatus； 30, stannum cylinder two；31, upper stannum bar two；32, feeding clamp；33, hopper；34、 Leveling bar；35, opening clamp；36, switch lever.

Detailed description of the invention

The following is specific embodiment of the utility model and combine accompanying drawing, to this utility model Technical scheme be further described, but this utility model is not limited to these embodiments.

Seeing figures.1.and.2, the present embodiment is a kind of LED rod bonding machine, including machine Frame 1, electric control gear, for discharging the wire agency of wire 18, frame 1 is provided with can The dispenser rotating disk 2 of intermittent rotary, dispenser rotating disk 2 is circumferentially provided with some along it Individual capable of opening and closing clip 3, the electric control gear in the present embodiment is control conventional on market Device, it is used for controlling dispenser rotating disk 2 and rotates and control to be positioned at dispenser rotating disk 2 sidepiece Each station on each device be operated.Turning along dispenser rotating disk 2 in frame 1 Dynamic direction be disposed with electro-detection station, once flatten station, LED bulb upset work Position, useless bubble cleaning station, foot bath shear station, foot bath leveling station, foot bath molding work Stannum station and welding post on position, foot bath.

Photodetector 4, photodetector 4 and electric control gear phase it is provided with on electro-detection station Connecting, it is for detecting the electrical condition of the LED bulb 8 that feeding clamp 32 sends, Electric control gear according to the energising situation of LED bulb 8 LED bulb 8 divided into normal bubble, Foot bath inverts bubble and useless bubble, and having between photodetector 4 and dispenser rotating disk 2 can be by LED The upper bubble clamp 5 that bulb 8 is transplanted on clip 3 by photodetector 4, LED bulb overturns Station be provided with after clip 3 opens, LED bulb 8 can be overturn turn over bubble clamp 6, Useless bubble cleaning station is provided with useless bubble cleaner 7, when dispenser rotating disk 2 turns to useless bubble During cleaning station, clip 3 automatically opens up, and useless bubble comes off, and useless bubble cleaner 7 is and gas The air jet system that tank is connected, it is possible to useless bubble is blown off by clip 3, it is to avoid useless bubble is at folder Do not come off from clip 3 in time during the gap that son 3 is opened.

Once leveling station is for flattening whole by the foot bath of LED bulb 8, and foot bath shears work Position is provided with the cutting knife 9 for shearing LED bulb 8 foot bath, and foot bath leveling station is arranged There are the leveling pressing tongs 10 that the foot bath of the LED bulb 8 after shearing flattens, foot bath Shaping station is provided with two foot bath of the LED bulb 8 after flattening the most also The molding clamp 11 of sizing.Two bubbles of the LED bulb 8 after above-mentioned station processes Foot is separated from each other and is positioned in same level, and the length of two foot bath is consistent, it is simple to With the welding of wire in subsequent handling.

On foot bath, stannum station is provided with stannum cylinder 1 and upper stannum bar 1, upper stannum bar 1 Tin liquor can be coated on the foot bath of LED bulb 8 by stannum cylinder 1.

Wire agency and hopper 33 lay respectively at the both sides of welding post, wire agency and There is between welding post adding tin on wire station, adding tin on wire station is provided with stannum cylinder two With upper stannum bar two, stannum cylinder two and upper stannum bar two for wire is carried out upper stannum, adding tin on wire On station and foot bath, stannum station matches, it is possible to avoid solder skip, it is ensured that yield rate.

Scissoring device 28, Scissoring device it has been provided with between welding post and hopper 33 The sensing of LED bulb 8 quantity being welded on wire 18 for detection it is provided with on 28 Device 29, Scissoring device 28 detects default wire 18 length or inspection at induction apparatus 29 Measure wire 18 severing after default LED bulb 8 quantity.Induction apparatus 29 is common Equipment, does not repeats.

In conjunction with Fig. 3 and Fig. 4, it is provided with between dispenser rotating disk 2 and welding post and transfers Clamp 14, welding post is provided with folder bubble clamp 15 and welding gun 16, transfers clamp 14 Being hinged in frame 1, transferring clamp 14 can horizontally rotate around jointed shaft and by LED Bulb 8 is transplanted on folder bubble clamp 15 by clip 3, and welding gun 16 is positioned at folder bubble clamp 15 With between wire agency, welding gun 16 is for the LED that will be clamped on bubble clamp 15 Bubble 8 is welded on wire 18.Welding post is provided with align clamp 17, align clamp 17 between line sending structure and welding gun 16, and align clamp 17 includes fixture block 171 He Lower fixture block 172, and upper fixture block 171 clamp mutually with lower fixture block 172 after have for wire 18 Passing and be used for the clamp port 19 positioning wire 18, the number of clamp port 19 is Two.

In conjunction with Fig. 5, wire agency includes wire feeder 20 and automatic wire dispenser 21, wire feeder 20 electrically connect with electric control gear, and wire feeder 20 receives LED bulb 8 at welding post While carry out line sending.Automatically wire dispenser 21 includes pay off rack 22, unwrapping wire bar 23, uses In placing the actinobacillus wheel 24 of rolling wire 18 and being used for driving ureeling barrel to carry out rotating unwrapping wire Unwrapping wire motor 27, pay off rack 22 is connected in frame 1, and actinobacillus wheel 24 is connected to put On coil holder 22, one end of unwrapping wire bar 23 is hinged on pay off rack 22, unwrapping wire bar 23 The other end has for interting the unwrapping wire ring 25 of wire 18, and pay off rack 22 is provided with use In the inductive switch 26 of detection unwrapping wire bar 23 position, unwrapping wire motor 27 and inductive switch 26 Electrical connection.Wire 18 can be drawn by wire feeder 20 when line sending, so that put Line bar 23 enters 22 row relative to pay off rack and rotates, when the position of unwrapping wire bar 23 changes After, inductive switch 26 is connected, and unwrapping wire motor 27 starts, and actinobacillus wheel 24 rotates unwrapping wire, When wire feeder 20 suspends line sending, unwrapping wire bar 23 resets, and inductive switch 26 disconnects, and puts Line motor 27 cuts out, and actinobacillus wheel 24 stops operating and unwrapping wire, said process it can be avoided that Actinobacillus wheel 24 is constantly in unwrapping wire state under effect of inertia so that the wire discharged 18 get loose, and affect welding effect.Unwrapping wire motor 27 in the present embodiment is motor, Inductive switch 26 is that touch-switch, motor and touch-switch match, and response is more Quickly.Inductive switch 26 is arranged on the sidepiece of the articulated section of unwrapping wire bar 23 and pay off rack 22, A switch lever 36 it is fixed with on unwrapping wire bar 23, when wire feeder 20 line sending, switch lever 36 Along with unwrapping wire bar 23 rotates and be resisted against on inductive switch 26, inductive switch 26 is connected； When wire feeder 20 stops line sending, switch lever 36 resets along with unwrapping wire bar 23, and sensing is opened Close 26 disconnections.

The welding method of LED rod in the present embodiment, comprises the following steps:

Step a, electro-detection: frame 1 is set, frame 1 is provided with electric control gear and LED bulb 8 testing agency, the energising of LED bulb 8 testing agency detection LED bulb 8 Situation also transmits information to electric control gear, and electric control gear is according to the energising of LED bulb 8 LED bulb 8 is divided into normal bubble by situation, foot bath inverts bubble and useless bubble；

Step b, feeding: the LED bulb 8 after electro-detection is transferred to dispenser rotating disk 2 On；

Step c, screening: in dispenser rotating disk 2 rotation process, foot bath is inverted steep into Row 180 ° upset, clears up useless bubble；

Step d, foot bath adjust: the LED bulb 8 after screening is along with dispenser rotating disk 2 During rotation, the foot bath of LED bulb 8 is trimmed, flattens and opening molding；

Step e, welding: the LED bulb 8 after foot bath opening molding is welded to wire On 18；

Step f: blanking: detected by the induction apparatus 29 being arranged on Scissoring device 28 Wire 18 length or the sense of LED bulb 8 quantity being welded on wire 18 for detection Device 29, Scissoring device 28 is answered to be cut out by wire 18 after induction apparatus 29 detects preset value Have no progeny and carry out blanking, Scissoring device 28 and align clamp 17 synchronization lifting, it is possible to leading Line 18 carries out cutting when clamping, it is to avoid displacement.

Specific embodiment described herein is only for example to this utility model spirit Explanation.This utility model person of ordinary skill in the field can be to described concrete Embodiment is made various amendment or supplements or use similar mode to substitute, but not Spirit of the present utility model can be deviateed or surmount model defined in appended claims Enclose.

Claims

1. a LED rod bonding machine, including frame (1) and electric control gear, frame (1) be provided with can the dispenser rotating disk (2) of intermittent rotary, on dispenser rotating disk (2) It is circumferentially provided with several capable of opening and closing clips (3), it is characterised in that described weldering along it Pick and also include being arranged on frame (1) LED that is upper and that be operated by electric control gear manipulation Bulb detection mechanism, it is used for discharging the wire agency of wire (18) and for by LED Bubble (8) is welded to the welding post on wire (18), and described LED bulb (8) is examined Survey photodetector (4) and LED bulb station turning that mechanism includes setting gradually, described Photodetector (4) electrically connects with electric control gear and is used for detecting LED bulb (8) energising Situation, having between described photodetector (4) and dispenser rotating disk (2) can be by LED The upper bubble clamp (5) that bulb (8) is transplanted on clip (3) by photodetector (4), Described LED bulb station turning is provided with can be by LED bulb (8) after clip (3) open Clamp (6) is steeped in turning over of upset.

LED rod bonding machine the most according to claim 1, it is characterised in that institute State LED bulb (8) testing agency and also include useless bubble cleaning station, described useless bubble fettler Position is provided with useless bubble cleaner (7).

LED rod bonding machine the most according to claim 1 and 2, it is characterised in that Described bonding machine also includes the LED between LED bulb testing agency and welding post Bulb guiding mechanism, described LED bulb guiding mechanism includes that the foot bath set gradually is sheared Station, foot bath leveling station and foot bath shaping station, described foot bath is sheared station and is provided with For shearing the cutting knife (9) of LED bulb (8) foot bath, described foot bath leveling station is arranged There is the leveling pressing tongs (10) that the foot bath of the LED bulb (8) after shearing flattens, Described foot bath shaping station is provided with two of the LED bulb (8) after flattening The molding clamp (11) that foot bath separates and shapes.

LED rod bonding machine the most according to claim 1 and 2, it is characterised in that It is provided with between described dispenser rotating disk (2) and welding post and transfers clamp (14), institute State and on welding post, be provided with folder bubble clamp (15) and welding gun (16), described in transfer clamp (14) being hinged in frame (1), transferring clamp (14) can turn around jointed shaft level Move and LED bulb (8) is transplanted on folder bubble clamp (15) by clip (3), institute State welding gun (16) to be positioned between folder bubble clamp (15) and wire agency, welding gun (16) For the LED bulb (8) being clamped on bubble clamp (15) is welded to wire (18) On.

LED rod bonding machine the most according to claim 4, it is characterised in that institute Stating welding post and be provided with align clamp (17), described align clamp (17) is positioned at line sending Between structure and welding gun (16), described align clamp (17) has for wire (18) Pass and be used for the clamp port (19) that wire (18) is positioned, clamp port (19) Number be two.

LED rod bonding machine the most according to claim 1 and 2, it is characterised in that Also there is stannum station on foot bath, bubble between described LED bulb guiding mechanism and welding post On foot, stannum station is provided with stannum cylinder one (12) and upper stannum bar one (13), upper stannum bar one (13) Tin liquor can be coated on the foot bath of LED bulb (8) by stannum cylinder one (12).

LED rod bonding machine the most according to claim 1 and 2, it is characterised in that Described wire agency includes wire feeder (20), described wire feeder (20) and electric control gear electricity Connect, and wire feeder (20) is carried out while welding post receives LED bulb (8) Line sending.

LED rod bonding machine the most according to claim 7, it is characterised in that institute State wire agency and also include that automatic wire dispenser (21), described automatic wire dispenser (21) include Pay off rack (22), unwrapping wire bar (23), it is used for placing the actinobacillus wheel of rolling wire (18) (24) and for drive ureeling barrel carry out rotate unwrapping wire unwrapping wire motor (27), described in put Coil holder (22) is connected in frame (1), and described actinobacillus wheel (24) is connected to pay off rack (22), on, one end of described unwrapping wire bar (23) is hinged on pay off rack (22), puts The other end of line bar (23) has for interting the unwrapping wire ring (25) of wire (18), institute State the inductive switch being provided with on pay off rack (22) for detecting unwrapping wire bar (23) position (26), described unwrapping wire motor (27) electrically connects with inductive switch (26).